High quality performance wire ropes for the crane Cranes · CarrHill,Doncaster,SouthYorkshire...

Carr Hill, Doncaster, South YorkshireDN4 8DG United Kingdom

Phone: +44(0) 1302 344010Fax: +44(0) 1302 360006Email: [email protected]

www.bridon.com

High quality performance wire ropes for the craneindustry and other specialist applications

Cranes

04/200

7Editio

n5

When you have finished withthis leaflet please recycle it

7

ContentsIntroduction...................................... 2-3

Product Selection ..........................4-11

Products........................................12-20

Terminations..................................21-30

Contacts ............................................31

Drawing from a background of long standing

experience and technology, Bridon is an acknowledged

world leader in the design, manufacture, development and

supply of wire & rope to meet the needs of the crane industry.

ISO 9001

Bridon operates quality managementsystems which comply with the

requirements of EN ISO 9001:2000.These systems are assessedand registered by accredited

certification bodies.

ISO 14001

Bridon operates environmentalmanagement systems which, where

required by legislation or risk, complywith the requirements of EN ISO

14001:2004 and are assessed andregistered by accredited

certification bodies.

Bridon - the world’sleading specialist inthe manufacture of wireand rope solutions forthe most demandingapplications, deliveringreassurance throughunrivalled experience.

High quality performance wireropes for the crane industry and

other specialist applications

02 03

High quality ropes for cranes,hoists and general engineering

offering improved performance.

All statements, technical information and recommendationscontained herein are believed to be reliable, but no guarantee isgiven as to their accuracy and/or completeness. The user mustdetermine the suitability of the product for his own particularpurpose, either alone or in combination with other products andshall assume all risk and liability in connection therewith.

Whilst every attempt has been made to ensure accuracy in thecontent of the tables, the information contained in this cataloguedoes not form part of any contract.

Before using any products contained within this brochureread, understand and follow the guidance given inISO 4309:2004 Cranes - Wire Ropes - Care, Maintenance,Installation, Examination and Discard.

For Offshore Cranes refer to API RP 2D RecommendedPractice for Operation and Maintenance of Offshore Cranes.

Product Selection Product Selection

04 05

Tower Cranes

Endurance DYFORM® 34LR & 34LR-PI

• Low rotation• Recommended for high heights of lift• Crush resistant• Reduced sheave wear• Long service life• Reduced downtime• High breaking forceSee page 12

Endurance 35LS

• Low rotation• Recommended for high heights of lift• Flexible construction• Excellent spoolingSee page 13

Endurance DYFORM® 6• Plastic Bristar profile encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Consistent performance• Exceptional service lifeSee page 15

Endurance DYFORM® 8-PI

• Plastic encapsulated core• Robust resistant Dyform construction• Reduced stretch• Recommended for multi-layer coiling• Flexible eight strand construction• High breaking forceSee page 16

Endurance DYFORM® DSC8

• Parallel-laid eight strand• Dyform construction• Very high breaking force• Crush resistant• Recommended for multi-layer coiling• Only recommended for boom hoist applications where both ends are fixedSee page 17

Endurance 50DB

• High breaking force• Excellent resistance to rotation• Good flexibility• Good wear characteristicsSee page 13

Endurance DYFORM® 6

• Long service life• Crush resistant• Reduced downtime• Lower lifetime cost• Robust construction• Suitable for multi-layer spoolingSee page 14

Constructex• Exceptional service life in the most demanding applications• Excellent crush resistance• High breaking force• Rotary hammer swaged for maximum resistance to damage• Consistent diameterSee page 19

Container Cranes


• Exceptional service life• Robust crush resistant Dyform construction• Accurate diameter for effective multi-layer spooling• Consistent performance• Long life, reduced downtime costsSee page 14

•Trolley Rope

•Derricking Rope

•Main Hoist Rope

•Trolley Rope

•Boom Hoist Rope

•Main Hoist Rope

DYFORM® Dyform outer strands provide controlled diameter with increased cross sectional steel areaoffering higher breaking strength, the smooth surface of the Dyform strand facilitates even loaddistribution resulting in excellent crush resistance and wear performance.

High quality ropes for cranes, hoists and general engineering offering improved performance.

Patented plastic encapsulated core, engineered to give full protection and define the workingcharacteristics of the final rope.

FFAATTIIGGUU

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The “Powercheck” symbol means that BRIDON has carried out a destruction test on a sample ofrope from each production length.

BRIDON has an active program to determine the rotational properties of its range of RotationResistant and low Rotation ropes. BRIDON has developed its own torque turn testing machine andhas adopted a "Twistcheck" testing program for each product and is able to provide actualproperties for any rope.

BRIDON has an active program to determine fatigue properties and specifies material of specificdimensions and properties, which will enhance fatigue performance. BRIDON design andmanufactures its ropes with fatigue in mind and has machines for fatigue testing crane ropes.

High quality ropes for cranes, hoists and general engineering.


06 07


• Plastic encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Flexible eight strand construction• High breaking forceSee page 16

Endurance 35LS

• Low rotation• Good flexibility• Recommended for high heights of lift• Suitable for single-part and multi-part reevingSee page 13

Endurance 50DB

• Highest breaking force• Excellent resistance to rotation• Good flexibility• Good wear characteristics• Lubricated during manufacture with high performance lubricant• Suitable for single-part and multi-part reevingSee page 13


• Exceptional service life• Robust crush resistant Dyform construction• Accurate diameter, recommended for multi-layer coiling• Long life, reduced lifetime costsSee page 14


• Plastic encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Recommended for multi-layer coiling• Flexible eight strand construction• High breaking forceSee page 16


• Parallel-laid eight strand Dyform construction• Very high breaking force• Crush resistant• Recommended for multi-layer coiling• Only recommended for boom hoist applications where both ends are fixedSee page 17

Constructex• Exceptional service life in the most demanding applications• Excellent crush resistance• High breaking force• Rotary hammer swaged for maximum resistance to damageSee page 19

Endurance DYFORM® 6• Plastic Bristar profile encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Exceptional service lifeSee page 15

DYFORM®

• Plastic encapsulated core incorporating plastic sections between outer strands• Robust crush resistant Dyform construction• Exceptional fatigue properties, long life• Reduced stretch• Reduced lifetime costsSee page 15

Unloader Cranes


• Exceptional service life• Robust crush resistant Dyform construction• Accurate rope diameter• Long life, reduced lifetime costsSee page 14

Mobile Lattice Boom Cranes


• Low rotation Dyform• Recommended for high lifting operations• High strength• Reduced rope sheave wear• Accurate diameter, recommended for multi-layer coiling• Suitable for single part and multi-part reeving• Long service lifeSee page 12

•Boom Hoist Rope

•Racking Rope

•Main Hoist Rope

•Grab Closing Rope

•Boom Hoist Rope

•Main Hoist Rope

Endurance 35LS

• Low rotation• Recommended for high heights of lift• Good flexibility• Suitable for single-part and multi-part reevingSee page 13

Endurance 50DB

• High breaking force• Excellent resistance to rotation• Good flexibility• Good wear characteristics• Lubricated during manufacture with high performance lubricant• Suitable for single-part and multi-part reevingSee page 13

Telescopic Mobile Cranes


• Low rotation• Long service life• Crush resistant• Recommended for multi-layer coiling• Recommended for high heights of lift• Suitable for single-part and multi-part reevingSee page 12

•Main Hoist Rope


08 09

Endurance 35LS

• Low rotation• Flexible construction• Excellent spooling• Recommended for high lifting operationsSee page 13

Endurance 35LS

• Low rotation• Flexible construction• Excellent spooling• Recommended for high lifting operations typically found in the North SeaSee page 13

Endurance 50DB

• Highest breaking force of all conventional low rotation and rotationresistant ropes

• Excellent resistance to rotation• Unique strand and rope construction• Excellent wear characteristics• Lubricated during manufacture with an exclusive Bridon productSee page 13


• Exceptional service life• Robust crush resistant Dyform construction• Accurate diameter, recommended for multi-layer coiling• Long-life, reduced lifetime costsSee page 14


• Plastic encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Recommended for multi-layer coiling• Long life, reduced lifetime costsSee page 16


• Parallel laid rope• Very high breaking force• Exceptional service life• Crush resistantSee page 17

Endurance 50DB


• Excellent resistance to rotation• Unique strand and rope construction• Excellent wear characteristics• Lubricated during manufacture with an exclusive Bridon productSee page 13


• Exceptional service life• Robust crush resistant Dyform construction• Accurate diameter, recommended for multi-coiling• Long-life, reduced lifetime costsSee page 14


• Plastic encapsulated core• Robust crush resistant Dyform construction• Reduced stretch• Recommended for multi-layer coiling• Flexible eight strand construction• High breaking forceSee page 16

Constructex• Exceptional service life in the most demanding applications• Excellent crush resistance• High breaking force• Rotary hammer swaged for maximum resistance to damageSee page 19

Dockside Cranes Offshore Pedestal Cranes


• Low rotation Dyform• Recommended for high lifting operations• High strength• Reduced rope sheave wear• Accurate diameter, recommended for multi-layer coiling• Suitable for single part and multi-part reeving• Long service lifeSee page 12


• Low rotation Dyform• Recommended for high lifting operations• High Strength• Reduced rope sheave wear• Accurate diameter, recommended for multi-layer coiling• Suitable for single part and multi-part reeving• Long service lifeSee page 12

•Boom Hoist Rope

•Main Hoist Rope•Boom Hoist Rope

•Main Hoist Rope

•Whip Hoist Rope


• Parallel laid rope• Very high breaking force• Crush resistantSee page 17

(Only recommended for Boom Hoistapplications where both ends are fixed)

(Only recommended for Boom Hoistapplications where both ends are fixed)


10 11

Endurance 35LS

• Low rotation• Flexible construction• Excellent spooling• Recommended for high liftsSee page 13

Endurance 50DB


• Excellent resistance to rotation• Good wear characteristics• Unique strand and rope constructionSee page 13


• Parallel or double seale closed rope• Robust crush resistant Dyform construction• Very high breaking strength• Exceptional service value• Accurate diameter• Long life, reduced lifetime costsSee page 17


• Exceptional service life• Robust crush resistant Dyform construction• Accurate diameter• Long-life, reduced lifetime costsSee page 14


• Excellent service life• Lower downtime• Flexible eight strand construction• High temperature lubricant• Consistently high quality• Reduced lifetime costsSee page 16


• Tough robust six strand Dyform rope• Crush resistant• Accurate rope diameter for effective spooling• Long service life• Reduced downtime• Lower lifetime costsSee page 14

Constructex• Exceptional service life in the most demanding applications• Rotary hammer swaged for maximum resistance to damage• Robust constructionSee page 19

Overhead Cranes Piling Ropes


• Low rotation Dyform• High breaking strength• Crush resistantSee page 12

Sea Plough Ropes


• Low rotation Dyform• Recommended for high lifting operations• High strength• Reduced rope sheave & drum wear• Accurate diameter• Suitable for single part and multi-part reeving• Long service lifeSee page 12


• Low rotation Dyform• High breaking force• Excellent service life• Good resistance to abrasive wear• Resists crushing in multi-layer coilingSee page 12

Oceanographic Winch Ropes

Ocean 3

• Torque balanced three strand construction• Excellent resistance to rotation• Good resistance to corrosionSee page 20

•Main Hoist Rope

•Main Hoist Rope

•Main Hoist Rope

•Pipe Handling Rope

•Main Hoist Rope

•Plough Rope

•Winch Rope

Diameter

mm

EIPS / 1960 grade

Minimum breaking force (Fmin)

EEIPS / 2160 grade @20%load

Axialstiffness

Torque generated@20% load Metallic

crosssectionLang’sOrdinary

mm2kg/m kN tonnes kN tonnes MN N.mN.m

Approx.nominallengthmass

101112131415161718192021222324252627282930323435363840

4244464850525456586062646668

70727476

0.510.620.730.850.971.141.301.401.591.781.972.222.402.612.863.123.403.563.914.254.455.055.746.026.447.128.07

8.849.6110.611.512.313.614.515.616.818.019.220.521.723.1

24.525.927.328.8

Products Products

12 13

90.0109130154179205232260298329370400442480528572618662716765823940

10601120118013201470

16201770193021202260245027502840302032003370353038404070

4430468049105150

9.1711.113.315.718.220.923.626.530.433.537.740.845.148.953.858.363.067.573.078.083.995.8108114120135150

165180197216230250280290308326344360391415

452477501525

98.1118140166191220251284319356397432482525569620658718784829900

1030

1012.014.316.919.522.425.629.032.536.340.544.049.153.558.063.267.173.279.984.591.7105

6.07.28.6101213151719222426293234374044475054616973788696

106116127138150162175188201216230245261277

293310328346

1.41.92.53.24.04.95.97.18.6101213161820232629323540485863688094

109125142163181204238254280307334361406443

496539581626

3.24.35.67.29.011131619232730354046515864728089

108130141153181212

245280320366407459535573631691752813912996

1116121313081409

617387

102119136155175196218242267293320348378409441474509545620699741784874968

10671171128013941513163617641897203521782326247826352798

2965313633133494

Diameter

mm

EIPS / 1960 grade



Axialstiffness


crosssection


Lang’sOrdinary


101112131415161819202122232425262832

0.450.550.640.760.881.031.161.451.651.802.002.222.402.642.843.093.594.46

75.490.6106127147170193241275299333368398439471514596765

7.699.2410.812.915.017.319.724.628.030.533.937.540.644.848.052.460.878.0

86.0104124145167190220275310335368410446495534578677861

8.7710.612.614.817.019.422.428.031.634.137.541.845.550.554.458.969.087.8

5.16.27.48.71012131718202325272932354052

2.73.64.65.97.49.2111619222529333842486088

1.21.62.02.63.34.14.96.98.49.61113151719212739

5061728598

113129163181201221243266289314339394514

FFAATTIIGGUU

EE

FFAATTIIGGUU

EE

Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

Read the cautionary notice - restrictions on the use of large diameter multistrand ropes informationat www.bridon.com/restrictionsonlargediamultistrandropes

Read the product safety instructions and warnings on the use of steel wire rope atwww.bridon.com/productsafety before selecting or using this product.

Read the cautionary notice - restrictions on the use of large diameter multistrand ropesinformation at www.bridon.com/restrictionsonlargediamultistrandropes


Diameter

mm



Axialstiffness


crosssectionLang’s

mm2kg/m kN tonnes MN N.m

Approx. nominallength mass

89

10111213141516171819202122

0.280.340.430.520.620.730.840.961.101.211.361.561.681.852.06

56.068.686.0104124145168190220240275310335368410

5.716.998.7710.612.614.817.119.422.424.528.031.634.137.541.8

3.03.84.75.76.88.09.31112141517192123

3468

1114172125293642485665

31394959708295

110125141158176195215236

FFAATTIIGGUU

EE Read the cautionary notice - restrictions on the use of large diameter multistrand ropesinformation at www.bridon.com/restrictionsonlargediamultistrandropes


Dyform 34x7

Dyform 34x19

Dyform 34x31

Endurance DYFORM® 34LR & 34LRPI Endurance 35LS

Endurance 50DB

Products Products

14 15

Diameter

mm

EIPS / 1960 grade



Axialstiffness





89

101112131415

161718192022242628303234363840424446

4850

0.300.380.470.580.650.800.941.06

1.171.391.531.661.822.172.663.133.594.144.695.095.926.437.157.918.599.29

10.311.2

54.669.185.398.1114147169194

217245275302333398487576655755844913

106011601290142015001660

18801970

5.577.048.7010.011.615.017.219.8

22.125.028.030.833.940.649.658.766.877.086.093.1108118131145153169

192201

60.878.591.5113127157183208

228270298323355423518610700806914960

112011901320

6.208.009.3311.512.916.018.721.2

23.227.530.432.936.243.152.862.271.482.293.297.9114121135

3.54.55.56.77.99.31112

14161820222732374350576472808897

107117

127138

69

121519263340

4857687992

121161207253313373428527608712823911

1054

12451359

1014192430425263

7691

108125145191255326400494589677832961

1125130014391665

19672147

344354657791

105121

137155174193214259309362420482549620695774858946

10381134

12351340

Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

Diameter

mm

EIPS / 1960 grade



Axialstiffness





1617181920222426283032343638

1.171.391.531.661.822.172.663.133.594.144.695.095.926.43

DYFORM® 6

217245275302333398487576655755844913

10601160

22.125.028.030.833.940.649.658.766.877.086.093.1108118

228270298323355423518610700806914960

11201190

23.227.530.432.936.243.152.862.271.482.293.297.9114121

1416182022273237435057647280

4857687992

121161207253313373428527608

7691

108125145191255326400494589677832961

137155174193214259309362420482549620695774

FFAATTIIGGUU

EE Read the product safety instructions and warnings on the use of steel wire rope atwww.bridon.com/productsafety before selecting or using this product.

Langs Lay must not be selected for use in any application where either end of the rope is free to rotate.

Diameter

kNKg/mmm

Approximate massMinimum breaking force

kN

1670 N/mm2 1820 N/mm2

4142434445464748495051525354555657585960

6.697.027.367.708.068.779.159.559.95

10.3610.7811.2111.6412.0812.5413.0013.4613.9414.4314.92

DYFORM®

9911039108911411193128213391396145515151576163917021767183319001969203921092182

10721125117912351291138814491511157516401706177418431913198420572131220622832361

Read the product safety instructions and warnings on the use of steel wire rope at www.bridon.com/productsafetybefore selecting or using this product.

FFAATTIIGGUU



Dyform 6x26WS

Dyform 6x36WS

Dyform 6x41WS

Dyform Zebra 6x31WS

Endurance DYFORM® 6 & 6PI

Products Products

1617Figures shown are for guidance purposes only. For details specific to your requirement please contact BridonFigures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

Diameter

mm

EIPS / 1960 grade



Axialstiffness



mm2kg/m kN tonnes kN tonnes MN N.m

Ordinary

N.m


1011121314151617

18192022242628303234

3638404244464850

0.450.570.650.770.891.061.161.35

1.501.671.842.222.653.153.674.254.855.43

6.066.787.558.429.2510.111.112.0

87.3105126147171198224253

283316350424505592687789897

1010

11381265140215301697185320202197

8.9010.712.815.017.420.222.825.8

28.832.235.743.251.560.370.080.491.4103

116129143156173189206224

238271

303337374452539633735843958

1079

12161353150016481814198121572344

24.327.6

30.934.438.146.154.964.574.985.997.7110

124138153168185202220239

5.36.57.79.010121415

17192126313642485562

69778594

103113123134

1216212734425060

718498

131170215269331402481

574673785900

1045119313571538

1621273443536577

92108126168218277346426517618

737865

100911571344153417451977

53657790

105120137154

173193214258308361419481547617

692771854942

1034113012301335

FFAATTIIGGUU



Diameter

mm

EIPS / 1960 grade



Axialstiffness





10

11121314151617181920222426283032

0.50

0.590.720.830.951.121.261.411.571.791.972.362.783.273.874.405.04

94.1

111137158180212238267298339373446525618732833953

9.59

11.314.016.118.321.624.327.230.434.638.045.553.563.074.684.997.1

103

121150172197232260292326371408487574677801911

1040

10.5

12.315.317.520.123.626.529.833.237.841.649.658.569.081.792.9106

6.1

7.48.81012141618202225303541485563

15

2027334152627487

104121159204260332405494

21

273645557084

100118142164216277353451550671

57

698397

112129147166186207229277330387449516587

FFAATTIIGGUU


Langs Lay must not be selected for use in any application where either end of the rope isfree to rotate.

Diameter

mm

EIPS / 1960 grade



Axialstiffness




Ordinary

N.m


12131416

18192022242628303234

3638

0.590.690.801.04

1.321.471.631.972.342.753.193.664.174.71

5.275.88

100118137179

226252279338402472547628715807

9041008

10.212.014.018.2

23.025.728.434.541.048.155.864.072.982.3

92.2103

111130151197

249278308372443520603692787889

9971110

11.313.315.420.1

25.428.331.437.945.253.061.570.580.290.6

102113

6.37.48.611

14161821253034394551

5763

17212740

576778

104135172214264320384

456536

22283552

7386

100134174221276339412494

586689

667790

117

148165183221263309358411468528

592660

FFAATTIIGGUU



Dyform 8x19S Dyform DSC 8x19S

Dyform DSC 8x26WS

Dyform 8x26WS

Endurance 8x19S

Endurance 8x25F

Endurance 8x36WS

Dyform 8x36WS

Endurance DYFORM® 8 & 8PI Endurance DYFORM® DSC8

Endurance 8

Diameter

mm

IPS / 1770 grade


EIPS / 1960 grade @20%load

Axialstiffness




Ordinary

N.m


6789

10111213141618192022242628323638404448525660

0.140.200.260.320.400.480.580.680.781.021.301.441.601.942.302.703.144.105.185.786.407.749.2210.812.514.4

22.730.940.351.063.076.290.7106124161204227252305363426494645817910

101012201450170019802270

2.313.154.115.206.427.779.2510.812.616.420.823.125.731.137.043.450.465.783.392.8103124148173202231

25.134.244.756.569.884.4100118137179226252279338402472547715904

1010112013501610189021902510

2.563.494.565.767.128.6010.212.014.018.223.025.728.434.541.048.155.872.992.2103114138164193223256

1.662.272.963.754.625.606.667.829.0611.815.016.718.522.426.631.336.347.459.966.874.089.5107125145166

2357

101317212740576778

104135172214320456537627832

1082137617172108

3469

1317222835527386

100134174221276412586691806

10691391176922082711

16.222.028.736.444.954.364.775.988.0115145162180217259304352460582648718869

1034121414081616

FFAATTIIGGUU

EE

Blue Strand Class 6x19 Steel Core



Products Products

18 19Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

Diameter

mm

IPS / 1770 grade


EIPS / 1960 grade @20%load

Axialstiffness




Ordinary

N.m


89

10111213141618192022242628323638404448525660

0.260.330.410.500.590.690.801.051.331.481.641.982.362.763.214.195.305.916.547.929.4211.112.814.7

40.351.063.076.290.7106124161204227252305363426494645817910

101012201450170019802270

4.115.206.427.779.2510.812.616.420.823.125.731.137.043.450.465.783.392.8103124148173202231

44.756.569.884.4100118137179226252279338402472547715904

1010112013501610189021902510

4.565.767.128.6010.212.014.018.223.025.728.434.541.048.155.872.992.2103114138164193223256

3456789

12161719232832384962697793

110129150172

57

101317212740576778

104135172214320456537627832

1082137617172108

69

1317222835527386

100134174221276412586691806

10691391176922082711

29374656667890

118149166184223265311361471596664736891

1060124414431656

FFAATTIIGGUU

EE

Blue Strand Class 6x36 Steel Core



Diameter

mm ins

EIPS / 1960 grade


@20%load

Axialstiffness


crosssectionOrdinary

mm2kg/m lb/ft kN tonnes tons(200lbs) MN kN.m


15.919.122.225.428.631.834.938.141.344.5

5/8

3/4

7/8

11.1/8

1.1/4

1.3/8

1.1/2

1.5/8

1.3/4

Constructex

1.341.642.232.983.874.765.666.857.899.23

0.901.101.502.002.603.203.804.605.306.20

227325432556707868

1059123714411646

23.133.144.056.772.188.5108126147168

25.536.548.562.579.597.5119139162185

1522303950617488

103120

0.0510.0870.1340.1980.2830.3870.5170.6600.8331.025

143206279365463572689822965

1121

FFAATTIIGGUU



Products Terminations

20 21

Diameter

mm


1470 grade 316S31

Axial stiffness@20% load

Metallic crosssection

mm2kg/m kN tonnes MN


2.53.03.54.0

5.06.07.08.0101112

1416

19

0.0340.0490.0670.088

0.1350.1940.2600.3450.5400.6800.807

1.151.47

2.06

DYFORM® Stainless Steel Strand

6.779.8113.217.5

23.934.848.260.395.8119141

189245

314

0.691.001.351.78

2.443.554.916.159.7712.114.4

19.325.0

32.0

0.70.91.31.7

2.63.85.16.7

10.512.715.1

20.626.9

37.9

4.496.478.8111.5

18.025.935.246.071.987.0104

141184

260

FFAATTIIGGUU


Construction 1x7

Construction 1x19

Construction 1x25

Construction 1x31

Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

Forged Steel - Quenched and Tempered.

Forged from 1035 Carbon Steel.

Excellent welding qualities.

Widely used on farm machinery, trucks, steel hulled marine vessels and material handling equipment.

Reference American Welding Society specifications for proper welding procedures.

Sizenumber*

S-264stock

number

Weight per100 (kg)

B C D E G H L

1.272.954.729.5723.737.4

6.359.6516

19.125.431.8

4.856.356.359.6514.217.5

1622.425.426.936.644.5

7.8510.411.212.719.820.6

1622.428.738.15467

2.33.3

4.054.855.6

6.35

19.126.233.341.459.570

109072210907401090768109078610908021090820

* 0* 1* 1.5

245

Pad Eyes S-264

Dimensions (mm)

Nominal diameterRope grade 1960

Minimum breaking force

TonneskNmm kg/100m

Approx. mass

131416192226283032

56.066.086.0121162226262301342

Ocean 3

132153199281377526610700797

13.515.620.328.738.453.662.271.481.3

FFAATTIIGGUU


Ocean 3 in Langs Lay must not be selected for use in any application where either end of the ropeis free to rotate.

*Meets the requirements of Military Specification MS-51930A

Terminations Terminations

22 23

Nominalsize

(dia of rope)a b d

(min) c h lApproximateweight per100 pieces

mm mm mm mm mm mm mm kg

81012141618202224262832364044

91113161820222426293135404448

1517.520

23.526

28.531

33.536

39.54247535863

172124293235404346495258657176

405060708090

100110120130140160180200220

4.56

7.59

10.512

13.515

16.5182023262932

668298

114130145161177193209224256288320352

18.131.851.579.989.5121161211271355420630884

11001500

Solid Thimble - to DIN 3091

Nominalsize

(dia of rope)Q B C E F

(min) G M(max)

mm mm mm mm mm mm mm mm

89

1113141618192022242628323538

25.431.838.144.444.450.857.263.563.569.876.282.688.9102114127

34.944.452.460.360.369.879.485.785.795.2105114124140156171

11.114.317.520.620.622.225.428.628.631.833.336.539.744.450.857.2

47.657.269.882.682.695.2105118118127140152165191210235

7.911.112.714.314.315.919.022.222.223.825.427.030.233.338.141.3

4.86.47.17.97.99.5

11.111.111.112.714.315.917.519.020.622.2

12.715.919.022.222.225.428.631.831.834.938.141.344.450.857.263.5

Solid Thimble - to BS464:1958

Nominalsize

(dia of rope)a b c s p

(min) hApproximateweight per100 pieces

mm mm mm mm mm mm mm kg

468

1012141618202224262832364044

579

1113161820222426293135404448

912131619222527303337465055606570

101520253035404550556065708090

100110

2.12.6456789

101011121214161820

5.17.1111416171921232427303338424653

2030405060708090

100110120130140160180200220

1.22.85.7

15.22438526688

104129260277440460700

1000

Ordinary Thimble - to DIN 3090

Nominalsize

(dia of rope)DC

(min)BA E F(min) G J

(approx)K

(min) Q

mm mm mm mm mm mm mm mm mm mm mm

89

1113141617192122242529323538

22.225.428.631.831.841.344.450.850.857.263.569.876.295.2105114

38.147.654.058.758.774.679.492.192.1102110119133152175197

12.714.317.520.620.622.228.628.628.631.833.334.938.141.347.654.0

33.338.141.344.444.458.766.773.073.082.692.1108111133152165

54.063.573.079.479.498.4108124124133146162178197229254

7.910.312.714.314.315.919.020.620.622.225.427.028.633.338.141.3

4.06.47.97.97.98.79.5

11.111.112.712.714.315.915.919.023.8

63.576.276.288.988.9114127152152165178203229254305330

4.04.84.85.65.67.97.99.59.59.5

10.310.312.712.715.917.5

30.234.938.142.942.957.260.369.869.876.284.190.5102121137149

Ordinary Thimble


24 25

Forged Steel Sockets through 38 mm, cast alloy steel 40 mm through 100 mm.

Spelter socket terminations have an efficiency rating of 100%, based on the cataloguestrength of wire rope. Ratings are based on the recommended use with 6 x 7, 6 x 19 or6 x 37, IPS or XIP (EIP) , XXIP (EEIP), RRL, FC or IWRC wire rope.

Closed grooved Sockets meet the performance requirements of Federal SpecificationRR-S-550D, Type B, except for those provisions required of the contractor.

NOTE: All cast steel sockets 40 mm and larger are magnetic particle inspected andultrasonic inspected. Proof testing available on special order.

Drawing illustrates one groove used on sockets 6 mm through 19 mm. Sizes 22 mm through38 mm use 2 grooves. Sizes 40 mm and larger use 3 grooves.

Ropedia.

(mm)*

Structuralstranddia.(mm)

Stock no.

G-417 galv. A B C D** F G H J K L

10398971039913103993110399591039977103999510400191040037104005510400731040091104011710401351040153104175910417771041795104181110418391041857

---

12-1314-1618-1920-2224-26

2830-3233-3536-4042-4546-4850-5456-6264-6770-7376-80

-

6-78-10

11-1314-16

1820-2224-2628-3032-35

38* 40-42* 44-48* 50-54* 56-60* 64-67* 70-73* 75-80* 82-86* 88-92

* 94-102

0.230.340.681.131.923.284.766.468.95

13.2416.3225.9635.8347.6263.5099.79125142181246

116125140162194226254283309355390445505546597645689743787845

12.715.817.520.626.933.336.639.641.449.354

55.56270

79.579.585.6102102108

39.642.95167

76.292

105114127137146171194216241273292311330362

22.424.629.535.842.249.358.5657181

82.595.5111127140159171184197216

9.6512.714.217.522.425.428.731.838.141.444.551

57.266.874.579.58692

98.5108

17.520.623.930.233.338.144.551

58.570.576.279.595.5105114124133146160184

39.642.9516770

82.595.5105119132140162187210235259292311330362

57.257.263.576.289

102114127138151165191216229248279305330356381

12.717.522.425.431.838.144.551

56.562.570

76.282.592

102124133146159178

4652.358.765

77.790.5103116129155171198224248270286298311330356

Closed Spelter Socket G-417

Weighteach(kg)

Dimensions (mm)

See WIRELOCK® warning and application instructions on page 52 of the Crosby Group Inc. general catalogue, April 2006

Forged Steel Sockets through 38 mm, cast alloy steel 40 mm through 100 mm.Spelter socket terminations have an efficiency rating of 100%, based on the cataloguestrength of wire rope. Ratings are based on recommended use with 6 x 7, 6 x 19, or 6x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC, or IWRC wire rope.

Open Grooved Sockets meet the performance requirements of Federal SpecificationRR-S-550D, Type A, except for those provisions required of the contractor.

NOTICE: All cast steel sockets 40 mm and larger are magnetic particle inspectedand ultrasonic inspected. Proof testing available on special order.

Drawing illustrates one groove used on sockets 6 mm through 19 mm. Sizes 22 mmthrough 38 mm use 2 grooves. Sizes 40 mm and larger use 3 grooves.

Ropedia.

(mm)*

Structuralstranddia.(mm)

Stock no.

G-416 galv. A C D F G H J L M N

10396191039637103965510396731039691103971710397351039753103977110397991039815103983310398511039879104163310416511041679104169710417131041731

---

12-1314-1618-1920-2224-26

2830-3233-3536-4042-4546-4850-5456-6264-6770-7376-80

-

6-78-10

11-1314-16

1820-2224-2628-3032-35

38* 40-42* 44-48* 50-54* 56-60* 64-67* 70-73* 75-80* 82-86* 88-92

* 94-102

0.50.591.021.632.644.387.039.7514.121.424.937.25976

114143172197255355

116123141171202235268300335384413464546597648692737784845921

19.120.625.431.838.144.55157

63.5767689

102114127133146159171191

17.520.625.430.235.141.45157

63.5707689

95.5108121127133140152178

9.6512.714.217.520.623.928.731.838.141.444.55157

63.573798692

98.5108

17.520.623.928.731.838.144.551577076

79.595.5102114124133146165184

39.642.947.857

66.582.595.5105121133140162187210235267282302314346

5757

63.57689

102114127140152165191216229248279305330356381

39.644.551

63.57689

102117127152165178229254274279287300318343

33.338.147.857

66.579.595.5105121137146165178197216229241254274318

9.111.212.714.215.720.322.425.428.730.233.339.64654

60.5737679

82.589

Open Spelter Socket G-416

Weighteach(kg)

Dimensions (mm)

*Cast Alloy Steel *Cast Alloy Steel**Diameter of pin must not exceed pin used on companion 416 socket.



26 27

S-502stock

number

Ropesize

(mm)*

Weighteach(kg) A B C D E F H

MaxswageDim.(mm)L

1039325103934310393611039389103940510394231039441103946910394871039502103952010395481039566103958410396001042589

68

9-1011-12

131416

18-2022

24-262832

34-3638-40

4448-52

0.150.340.330.640.641.321.292.273.084.726.729.7812.917.323.140.5

109138138176176220220261303344382430473511598702

12.719.619.624.924.931.831.839.443.250.557

64.5717886

100

35.141.141.15151

60.560.5737992

102114127140159184

19.122.422.426.926.931.831.836.642.952.558.56565

71.590.596.5

6.858.6510.412.214

15.517

20.323.926.930.233.836.840.147.253.5

548181

108108135135162189216243270297324378432

12.71717

21.821.828.728.733.338.144.5515757

63.576

82.5

89114114146146184184219257292324365400432508584

11.71818

23.123.129.529.536.139.445.752

58.565

71.577.590.5

Before swage dimensions

Closed Swaged Socket S-502

Forged from special bar quality carbon steel, suitable for cold forming.

Swage Socket terminations have an efficiency rating of 100% based on the catalogue strength of wire rope.

Hardness controlled by spheroidize annealing.

Stamp for identification after swaging without concern for fractures (as per directions in National Swaging Brochure).

Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper "After Swage" dimension.Before swaging, this provides for an obvious visual difference in the shank diameter. After swaging, a uniform shank diameter iscreated allowing for a QUIC-CHECK® and permanent visual inspection opportunity.

Designed to quickly determine whether the socket has been through the swaging operation and assistin field inspections, it does not eliminate the need to perform standard production inspections whichinclude gauging for the proper "After Swage" dimensions or proof loading.

U.S. Patent 5,152,630 and foreign equivalents.

NOTE: S-502 Swage Sockets are recommended for use with 6 x 19 or 6 x 37, IPS or XIP (EIP), XXIP(EEIP), RRL, FC or IWRC wire rope.

Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it isrecommended that the termination be destructive tested and documented to prove the adequacy ofthe assembly to be manufactured.

In accordance with ANSI B30.9, all slings terminated with swage sockets shall be proof loaded.*

*Maximum Proof Load shall not exceed 50% of XXIP rope catalogue breaking strength.

S-501stock

number

Ropesize

(mm)*

Weighteach(kg)

A B C D E F H M NL

68

9-1011-12

131416

18-2022

24-262832

34-3638-40

4448-52

0.240.510.590.940.942.122.053.625.238.0711.516.119.826.540.366

122159159198198241241294341393440484532581676799

12.719.619.624.924.931.831.839.443.250.557

64.5717886

100

35.141.141.15151

60.560.570

79.593.5103114127140170203

17.520.620.625.425.430.230.235.141.15157

63.563.57089

95.5

6.858.6510.412.214

15.517

20.323.926.930.233.836.840.147.253.5

548181

108108135135162189216243270297324378432

17.520.620.625.425.431.831.838.144.55157

63.563.57689

102

102135135170170207207254295340381419461502584683

9.6511.911.914.214.217.317.319.823.926.930.231

35.142.953.560

38.144.544.55151575770

82.595.5108121133146171203

11.71818

23.123.129.529.536.139.445.752

58.565

71.577.590.5

1039021103904910390671039085103910110391291039147103916510391831039209103922710392451039263103928110393071042767

Open Swaged Socket S-501

S-501 Open Socket Secification

Max. afterswage

Dim (mm)

Forged from special bar quality carbon steel, suitable for cold forming.

Swage Socket terminations have an efficiency rating of 100% based on the catalogue strength ofwire rope.

Hardness controlled by spheroidize annealing.

Stamp for identification after swaging without concern for fractures (as per directions in NationalSwaging Brochure).

Swage sockets incorporate a reduced machined area of the shank which is equivalent to theproper "After Swage" dimension. Before swaging, this provides for an obvious visual difference inthe shank diameter. After swaging, a uniform shank diameter is created allowing for a QUIC-CHECK® and permanent visual inspection opportunity.

Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections,it does not eliminate the need to perform standard production inspections which include gauging for the proper "AfterSwage" dimensions or proof loading.

U.S. Patent 5,152,630 and foreign equivalents.

NOTE: S-501 Swage Sockets are recommended for use with 6 x 19 or 6 x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC orIWRC wire rope.

Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it is recommended thatthe termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured.

In accordance with ANSI B30.9, all slings terminated with swage sockets shall be proof loaded.*

*Maximum Proof Load shall not exceed 50% of XXIP rope catalogue breaking strength.

29

Terminations

28

Terminations

Wire rope dia.(mm)

S-421T stocknumber*

Weight each(kg)

S-421TW stocknumber

wedge only

Wedge onlyweight each

(kg)

Optional G-4082bolt, nut& cotter

G-4082 stocknumber

Optional G-4082bolt, nut& cotter

G-4082 weighteach (kg)

9-1011-1314-1618-1920-2224-26

2830-32

10350001035009103501810350271035036103504510350541035063

1.442.794.4

6.589.7513.920.529.4

10355551035564103557310355821035591103560010356091035618

0.230.480.811.181.822.443.564.8

10922271092236109225410922811092307109232510923431092372

0.170.310.520.861.462.443.44.7

Wireropedia.(mm)

S-421T stocknumber* A B C D G H J† K† L P R S T U V

10350001035009103501810350271035036103504510350541035063

145175210251286325365415

69.188.1109130149161176222

20.625.431.838.144.55157

66.5

20.625.430.235.141.45157

63.5

35.141.153.862

68.574.784

90.5

77.795.5114134156177194239

198226273314365414466520

47.832

50.561.263

77.265

74.7

22.426.931

35.642.45157

59.5

39.649.357.266.879.595.5108114

11.212.714.216.819.122.425.426.9

54.165

82.692.2109119138156

11.213.517.519.822.426.227.930.2

31.844.551

59.568.573

82.6117

35.147.855.565

74.583.590.5125

9-1011-1314-1618-1920-2224-26

2830-32

S-421T TERMINATOR™ Assembly includes Socket, Wedge, Pin and Wire Rope Clip.† NominalNOTE: For intermediate wire rope sizes, use next larger size socket.

See application warning information on page 48 of the Crosby Group Inc. general catalogue, April 2006

Basket is cast steel.

Wedge socket terminations have an efficiency rating of 80% based onthe catalogue strength of XXIP wire rope.

Crosby products meet or exceed all requirements of ASME B30.26including identification, ductility, design factor, proof load andtemperature requirements. Importantly, Crosby products meet othercritical performance requirements including fatigue life, impactproperties and material traceability, not addressed by ASME B30.26.

Individually magnetic particle inspected.

Pin diameter and jaw opening allows wedge and socket to be used in conjuction with open swage and spelter sockets.

Secures the tail or "dead end" of the wire rope to the wedge, thus eliminates loss or "Punch out" of the wedge.

Eliminates the need for an extra piece of rope, and is easily installed.

The TERMINATOR™ wedge eliminates the potential breaking off of the tail due to fatigue.

The tail, which is secured by the base of the clip and the wedge, is left undeformed and available for reuse.

Incorporates Crosby’s patented QUIC-CHECK® "Go" and "No-Go" feature cast into the wedge. The proper size rope isdetermined when the following criteria are met:1) The wire rope should pass through the "Go" hole in the wedge.2) The wire rope should NOT pass through the "No-Go" hole in the wedge.

Utilises standard Crosby Red-U-Bolt® wire rope clip.Standard S-421 wedge socket can be retrofitted with the new style TERMINATOR™ wedge.Available with Bolt, Nut, and Cotter Pin.U.S. patent 5,553,360 and foreign equivalents.

Wedge Socket S-421T TerminatorTM - to EN13411-6:2003

Nominalsize S.W.L Rope

Dia. b1 b2 d1 d2 d3 d4 d6 h1 h2

t t mm mm mm mm mm mm mm mm mm mm kg kg

Approximateweight per piece

Form B Form C

11.62.534568

10121620

11.62.534568

1012.51620

10 - 1212 - 1414 - 1816 - 2018 - 2220 - 2422 - 2826 - 3028 - 3432 - 3836 - 4440 - 50

212733384247536066738190

4761758696

107121136150167185206

141720222427303336404550

45556269768594

103112125140156

172125283137404650546270

3545556065758595

110120130140

M16M20M24M27M30M36M39M45M48M52M60M68

506069788494

106115125140159174

105125148165180200220242265296332365

0.50.91.41.82.43.75.07.010131823

0.61.11.82.43.25.06.7

9.0513172431

Open Socket - to DIN 83313Form B Form C

Nominalsize S.W.L Rope

Dia. b c d1 d2 e f h i

t t mm mm mm mm mm mm mm mm mm kg

Approxweight

per piece

11.62.534568

10121620

11.62.5

3.1545

6.38

1012.51620

10-1212-1414-1816-2018-2220-2422-2826-3028.3432-3836-4440-50

30374550546067738089

100110

81214161820232629323540

141720222427303336404550

45556269768594

103112125140156

506069788494

106115125140159174

151924263034384245515662

130155182202220245275300330370415460

121519212427303336414650

0.40.71.21.52

3.14.25.88

111520

Closed Socket - to DIN 83313

Terminations

30

Contacts

31

UNITED KINGDOMDoncaster

Carr Hill, DoncasterSouth YorkshireDN4 8DGUnited [email protected]: +44(0) 1302 344010Fax: +44(0) 1302 360006

Aberdeen

[email protected]: +44(0) 1224 822288Fax: +44(0) 1224 708573

UNITED STATESBridon American

C280 New Commerce Blvd.Wilkes BarrePA [email protected]: +1 800 521 5555Fax: +1 800 233 8362

GERMANYBridon International GmbH

Magdeburger Straße [email protected]: +49(0) 209 8001 0Fax: +49(0) 209 8001 275

RUSSIABridon International Moscow

Ivovaya Street 2/8Building 1, Office 215129329 [email protected]: +7 (916) 329 6516

INDONESIAPT Bridon

Graha Inti Fauzi2nd FloorJl. Buncit Raya No.22Jakarta [email protected]: +62 (021) 791 81919Fax: +62 (021) 799 2640

AFRICAAngola

Sonils [email protected]: +1 713 767 9999Fax: +1 713 767 9420

Kwanda [email protected]: +1 713 767 9250Fax: +1 713 767 9257

MIDDLE EASTBridon Middle East

PO Box 16931DubaiUnited Arab [email protected]: +971 488 35 129Fax: +971 488 35 689

SINGAPOREBridon Singapore (Pte) Ltd.

Loyang Offshore Supply Base(SOPS Way)Box No: 5064Loyang CrescentSingapore [email protected]: +65 654 64 611Fax: +65 654 64 622

CHINABridon Hong Kong Ltd.

Unit B G/F Roxy Industrial Centre58-66 Tai Lin Pai RoadKwai ChungNorthern TerritoryHong [email protected]: +852 240 11 166Fax: +852 240 11 232

BRIDONSales OfficesAvailable in six sizes from 13mm to 38mm.

Button Spelter terminations have a 100% efficiency rating, based on the catalogue strengthof the wire rope.

Designed for use with mobile cranes. Can be used to terminate high performance, rotation resistantropes, and standard 6 strand ropes.

Easy to install assembly utilises Crosby® WIRELOCK® socketing compound. Refer to the Crosby GroupInc. general catalogue, April 2006 for WIRELOCK® requirements.

Sockets and buttons are re-usable.

Replacement buttons and sockets are available.

Wire rope size SB-427stock

number

Weighteach(kg)

In. mm

105200510520141052023105203210520411052050

13-1616-1919-2322-2628-3235-38

1/2 - 5/85/8 - 3/43/4 - 7/87/8 - 1

1-1/8 - 1-1/41-3/8 - 1-1/2

2.764.677.75

13.2420.8635.38

105210710521161052125105213410521431052152

105230910523181052327105233610523451052354

183217254298351424

67.679.292

111127152

32.538.845.251.664.377

30.235.141.151

57.269.9

3136.642.951

63.579.2

15.719.122.426.228.232.3

38.144.552.361.974.791.9

88.9109121143180205

6.359.659.6515.719.119.1

Button Spelter Sockets SB-427

Socketonlystock

number

Buttononlystock

numberA B C D E F J K L

Dimensions (mm)

For use when pocket type housing has been selected for the crane as opposed to the traditional wirerope wedge socket.

Fully load bearing.

Factory fitted, therefore ensuring the integrity of the rope.

Designed for easy assembly and re-reeving operations.

Rope diameter

1316 - 1819 - 2223 - 26

92108124144

33.039.445.852.0

Bridon Crane Rope End Stop

OD maxOverall length

BA


High quality performance wire ropes for the crane Cranes · CarrHill,Doncaster,SouthYorkshire...

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