HIGH PRESSURE FORGED STEEL VALVES - piping … · high pressure forged steel valves ilshin valve...

HIGH PRESSUREFORGED STEEL VALVES

ILSHIN VALVE CO., LTD.

C-16Rev. 2

ESTABLISHMENTIlshin Valve Company Limited was incoporated in Bucheon City near by Seoul on July, 1982.

KEY INFORMATIONSOwnership : Mr. Hyeon Jo, Kim / PresidentQuality Certificate· ISO 9001 (HSB AP 1343)· ISO 14001 (HSBRSK-E160)· ISO 18001 (HSB AP-S1428)· PED 97/23/EC (HSBI-11-03-006)· API 6D (6D-1194)· KEPIC (Q-Class Nuclear Product)· ASME N, NPT (N-3279, N-3280)

HEAD OFFICE & FACTORYAddress : 1 Na 703, Sihwa Industrial Complex, 1244-2, Jeongwang-Dong, Siheung-Si, Gyeonggi-Do, Zip code 429-912, KOREATelephone : +82-31-433-8176｜Facsmile : +82-31-433-8178｜E-mail : [email protected]

PRODUCTS INDEXMOTOR OPERATED VALVESSEAL WELDED BONNET TYPE GATE VALVESSEAL WELDED BONNET TYPE GLOBE VALVESSEAL WELDED BONNET TYPE Y-GLOBE VALVESSEAL WELDED BONNET TYPE LIFT CHECK VALVESPRESSURE SEAL BONNET TYPE GLOBE VALVESVALVE FLOW CAPACITY EVALUATIONPRESSURE-TEMP. RATING CHARTSTANDARD MATERIALSTRIM MATERIALSSPECIFICATIONS OF FORGED&CAST VALVE MATERIALSTHREAD & SOCKET DIMENSION

12-34-56-78-9

10-1112-1314-15

1616-18

1819

20-21

INDEX

To be the most competitive edge designer and manufacturer over the world.Satisfy customers with best quality, delivery and price.

2 ILSHIN _ Forged Steel Valves 3www.ilshin.com _ ILSHIN

HIGH PRESSURE VALVES

HIGH TEMP & PRESSURE VALVES ANDMOTOR OPERATED VALVES ARE DESIGNED

AND MANUFACTURED BY ASME B16.34

PRODUCTION MATERIAL- CARBON STEEL : A105, A350-LF2- STAINLESS STEEL : A182-F316 / F316L / F304 / F304L- ALLOY STEEL : A182-F11 / F22 / F5 / F9 / F91

SPECIAL ALLOY MATERIAL VALVES- MONEL- INCONEL- HASTELLOY- TITANIUM- NICKEL ALLOY- DUPLEX

CLASS AND SIZE RANGE

TYPE CLASS 600 900 1500 2500 4500

GATE 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4"

GLOBE 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4"

Y-GLOBE 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4" 1/2" ~ 4"

STANDARD FORGED STEEL VALVESSTANDARD VALVE JOINT BOLTED BONNET Y-PATTERN WELDED BONNET

TYPE GATE, GLOBE, CHECK GLOBE & CHECK

SIZE 1/4", 3/8", 1/2", 3/4", 1",1-1/4", 1-1/2", 2", 2-1/2",3"

3/8", 1/2", 3/4"/ 1",1-1/4", 1-1/2", 2", 2-1/2", 3"

PRESSURE CLASS ASME 150# THRU. 1500# ASME 600# THRU. 2500#

DESIGN CODE API 602 & ASME B16.34 & ISO 15761 ASME B16. 34 & MSS-SP-84

CONNECTION SOCKET WELD, NPT, SCREWED, BUTT WELD,WELDED FLANGE, INTEGRAL FLANGE SOCKET WELD, BUTT WELD, NPT

OPTION EXTENDED BONNET, WELDED BONNET, JACKETED BODY, EXTENDED BODY, CRYOGENIC, LOW EMISSION, VACUUM, OXYGEN, SOUR, HIGH TEMP

HIGH PRESSURE FORGED VALVES FOR POWER PLANTSTANDARD VALVE JOINT SEAL WELDED BONNET PRESSURE SEAL BONNET

TYPE GLOBE, Y-GLOBE, GATE, CHECK GLOBE, Y-GLOBE

SIZE 1/2" THRU 4" 1/2" THRU 4"

PRESSURE CLASS ASME 1500# THRU 4500# ASME 2500# & 4500#

DESIGN CODE ASME B31.1 & B16.34 ASME B31.1 & B16.34

CONNECTION SOCKET WELD, BUTT WELD SOCKET WELD, BUTT WELD

OPTION FOSSIL & NUCLEARPOWER PLANT FOSSIL & NUCLEAR POWER PLANT

POWER OPERATED & SPECIAL VALVESSTANDARD VALVE TYPE PNEUMATIC OPERATED VALVES CUSTOM DESIGN SPECIAL VALVES

TYPE ON-OFF / MODULATING GLOBE, GATE SPECIAL DESIGN ON REQUEST

SIZE 1/4" THRU. 12" 1/4" THRU. 12"

PRESSURE CLASS ASME 150# THRU. 1500# ASME 150# THRU. 4500#

DESIGN CODE ASME B16.34 & ISA STD DESIGN BY ANALYSIS

CONNESTION SOCKET WELD, BUTT WELD, FLANGE ON REQUEST

OPTION PISTON TYPE, DIAPHRAGM TYPE -

MOTOR OPERATED VALVES



PART NO PART ASTM SPEC A105 A182

F11 F22 F91 F304 F316 F511 BODY A105N A182-F11 A182-F22 A182-F91 A182-F304

A182-F304LA182-F316 A182-F316L A182-F51

2 SEATRING A276-410+STL A276-316+STL A276-304+STL A276-316+STL UNS S31803

+STL

3 WEDGE A276-410+STL A276-316+STL A276-304+STL A276-316+STL UNS S31803

+STL

4 STEM A276-410 A276-316 A276-304+STL A276-316+STL UNS S31803

+STL

5 BONNET A105N A182-F11 A182-F22 A182-F91 A182-F304 A182-F304L

A182-F316 A182-F316L A182-F51

6 GLANG PACKING Flexible Graphite

7 YOKE A105N A182-F304

8 GLAND 304SS

9 GLANG FLANGE A105 304SS

10 GLAND NUT A194-8

11 GLAND BOLT A193-B8

12 STEM NUT High Tension Brass

13 THRUST WASHER High Tension Brass

14 HANDWHEEL A197

15 NAME PLATE Aluminum Stainless Steel

16 HANDWHEEL NUT Cabon Steel

17 PACKING WASHER 316SS

CLASS 1500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 102 120 132 152 152 178 254 280

HANDWHEEL W (mm) 150 170 200 280 280 320 356 356

CENTER TO TOP OPEN H (mm) 216 243 280 366 366 450 510 510

PORT DIA. P (mm) 12 16 20 32 32 40 48 59

APPROX. WEIGHT Wt (kg) 5.7 6.8 8.2 17.2 17.2 34 38 49

CLASS 2500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 114 132 152 178 178 203 254 280

HANDWHEEL W (mm) 170 200 240 320 320 360 356 356


PORT DIA. P (mm) 10 13 18 26 26 35 40 52

APPROX. WEIGHT Wt (kg) 6.8 8.2 17.2 34 34 44.5 52 58

NO1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.

PART NAMEBODYSEAT RINGWEDGESTEMBONNETGLAND PACKINGYOKEGLANDGLAND FLANGEGLAND BOLTGLAND NUTYOKE SLEEVETHRUST WASHERHANDWHEELNAMEPLATEHANDWHELL NUTPACKING WASHER

SEAL WELDED BONNET TYPE GATE VALVES

P DI

A.

W DIA.

L

APPR

OX. H

EIGHT

H (O

PEN)

FLOW

PAS

SAGE

DIA

.

16

15

14

13

12

11

10

9

8

7

6

17

5

4

3

2

1



PART NO PART ASTM SPE A105 A182


A182-F304LA182-F316 A182-F316L A182-F51

2 SEAT SURFACE Stellite on Body

3 DISC PAD A276-420

4 DISC A276-410+STL A276-316+STL A276-304+STL A276-316+STL UNS S31803+STL

5 STEM A276-410 A276-316 A276-304+STL A276-316+STL UNS S31803+STL


A182-F316 A182-F316L A182-F51

7 GLAND PACKING Flexible Graphite

8 YOKE A105N A182-F304

9 GLAND 304SS

10 GLAND FLANGE A105 304SS

11 GLAND NUT A194-8


13 YOKE BUSH High Tension Brass

14 HANDWHEEL A197

15 NAMEPLATE Aluminum Stainless Steel

16 HANDWHEEL WASHER Stainless Steel



CLASS 1500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 102 120 132 196 196 248 254 280

HANDWHEEL W (mm) 150 170 200 280 280 320 356 356


PORT DIA. P (mm) 12 16 20 32 32 40 48 59

APPROX. WEIGHT Wt (kg) 5.7 6.8 8.2 17.2 17.2 34 38 49

CLASS 2500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 114 132 152 216 216 260 254 280

HANDWHEEL W (mm) 170 200 240 320 320 360 356 356


PORT DIA. P (mm) 10 13 18 26 26 35 40 52

APPROX. WEIGHT Wt (kg) 6.8 8.2 17.2 34 34 44.5 52 58

NO1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.

PART NAMEBODYSEAT SURFACEDISC PADDISCSTEMBONNETGLAND PACKINGYOKEGLANDGLAND FLANGEGLAND NUTGLAND BOLTYOKE BUSHHANDWHEELNAMEPLATEHANDWHEEL WASHERHANDWHEEL NUTPACKING WASHER

SEAL WELDED BONNET TYPE GLOBE VALVES

10

9

8

7

18

6

5

4

3

1

2

11

12

13

15

14

16

17

APPR

OX. H

EIGHT

H (O

PEN)

P DIA.

W DIA.

L

FLOW PASSAGE DIA.





A182-F304LA182-F316 A182-F316L A182-F51


3 DISC PAD A276-420

4 DISC A276-410+STL A276-316+STL A276-304+STL A276-316+STL UNS S31803+STL

5 STEM A276-410 A276-316 A276-304+STL A276-316+STL UNS S31803+STL


A182-F316 A182-F316L A182-F51

7 GLAND PACKING Flexible Graphite

8 YOKE A105N A182-F304

9 GLAND 304SS

10 GLAND FLANGE A105 304SS

11 GLAND NUT A194-8


13 YOKE BUSH High Tension Brass

14 HANDWHEEL A197


16 HANDWHEEL WASHER Stainless Steel



CLASS 1500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 102 120 132 196 196 248 254 280

HANDWHEEL W (mm) 150 170 200 280 280 320 356 356


PORT DIA. P (mm) 12 16 20 32 32 40 48 59

APPROX. WEIGHT Wt (kg) 3.2 4.1 6.1 14.9 14.9 28.5 38 49

CLASS 2500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

END TO END L (mm) 114 135 152 216 216 286 254 280

HANDWHEEL W (mm) 170 200 240 320 320 360 356 356


PORT DIA. P (mm) 10 13 18 26 26 35 40 52

APPROX. WEIGHT Wt (kg) 4 5 10.4 22.0 22.0 39.5 52 58

SEAL WELDED BONNET TYPE Y-GLOBE VALVES

NO1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.

PART NAMEBODYSEAT SURFACEDISC PADDISCSTEMBONNETGLAND PACKINGYOKEGLANDGLAND FLANGEGLAND NUTGLAND BOLTYOKE BUSHHANDWHEELNAMEPLATEHANDWHEEL WASHERHANDWHEEL NUTPACKING WASHER

APPR

OX. HEIG

HT H (O

PEN)

P DIA.

W DIA.

L

FLOW PASSAGE DIA.

10

18

11

12

17

14

13

9

7

8

6

5

4

3

2

1

16

15



* OPTION : SPRING LOADEDLOADED



A182-F304LA182-F316 A182-F316L A182-F51


3 DISC A276-410+STL A276-316+STL A276-304+STL A276-316+STL UNS S31803

+STL

4 COVER A105N A182-F11 A182-F22 A182-F91 A182-F304 A182-F304L

A182-F316 A182-F316L A182-F51


6 SPRING 316SS / Inconel X-750

CLASS 1500VALVE SIZE (NPS) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3END TO END L (mm) 102 120 135 196 196 251 254 280

HANWHEEL W (mm) - - - - - - - -

CENTER TO TOP SURFACE H (mm) 70 79 88 119 119 141 206 235

PORT DIA. P (mm) 12 16 20 32 32 40 48 59

APPROX. WEIGHT Wt (kg) 3 4 7 12 12 20 28 36

CLASS 2500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3END TO END L (mm) 114 132 152 216 216 260 254 280

HANWHEEL W (mm) - - - - - - - -


PORT DIA. P (mm) 10 13 18 26 26 35 40 52


CLASS 2500VALVE SIZE (NPS) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3END TO END L (mm) 114 132 152 216 216 260 254 280

HANWHEEL W (mm) - - - - - - - -


PORT DIA. P (mm) 10 13 18 26 26 35 40 52


SEAL WELDED BONNET TYPE LIFT CHECK VALVES

NO1.2.3.4.5.6.

PART NAMEBODYSEAT SURFACEDISCCOVERNAMEPLATESPRING

CLASS 1500VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3END TO END L (mm) 102 120 132 196 196 248 254 280

HANWHEEL W (mm) - - - - - - - -


PORT DIA. P (mm) 12 16 20 32 32 40 48 59

APPROX. WEIGHT Wt (kg) 2.4 3 4.2 10.5 10.5 19.5 28 36

1

5

4

6

3

2

1

2

5

3

4

P DIA.

H

L

FLOW PASSAGE DIA.

P DIA.

L

H FLOW PASSAGE DIA.



NO1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.

PART NAMEBODYDISC DISC NUTGASKETSTEMYOKELOCK NUTGLANDSPACER RINGPACKING WASHERGLAND PACKINGGLAND FLANGEGLAND BOLTGLAND NUTNEEDLE BEARINGDISK SPRINGHAND WHEELSLEEVEHAND WHEEL NUTNAME PLATE

CLASS 2500

VALVE SIZE (NPS) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

L (mm) 127 155 210 229 229 235 254 280

W (mm) 160 200 230 250 250 300 356 356

H (mm) 320 320 370 460 460 490 560 560

P (mm) 11 13 18 23 26 35 40 52

Wt (kg) 7 10 17 28 28 40 58 66

Typical Cv Factor 2 3 6 9 12 22 30 50

CLASS 4500

VALVE SIZE (NPS) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3

L (mm) 155 210 229 235 235 254 280 320

W (mm) 230 230 250 300 300 350 356 400

H (mm) 320 320 370 460 460 490 560 560

P (mm) 8 10 15 20 22 30 40 52

Wt (kg) 12 17 26 37 37 45 68 79

Typical Cv Factor 1.5 2 4 7 9 16 30 50

PRESSURE SEAL BONNET TYPE GLOBE VALVES

ΦW

ΦP

H

L

ΦW

ΦP

H

L

19

16

15

18

5

12

13

11

10

14

4

3

2

1

16

8

17

2019

7

6

9

15

18

5

12

13

11

10

14

4

3

2

1

9

6

7

8

20

17



In the supercritical flow condition thethroughput therefore depends solelyon the pressure ρ1 before the valve.

3-3 For steam :The required values must be taken from the steam tables.

3-4 The flow calculation bases on the value must be carried out allowing

for a deviation of approximately ±10%For exeample, the flow through a valvein not wholly independent of thepressure behind the valve in thesupercritical flow condition, as mighttheoretically be assumed, butincreases as the pressure behind thevalve decreases.

KV VALUE CORRECTION GRAPH FORVISCOUS LIQUIDSThis graph is required for liquids whoseviscosity is v > 20㎟/s.

In order to use this graph the followingvalues must always be known:

1. Definition

The equation of continuity is used for an ideal flow without friction through a cross-section

Q = A x VQ = FlowA = Cross-section of the pipev = Velocity

for incompressible media the following applies :

The following applies to actual folw subject to friction

the folw coefflcient αbeing in practice a measure of the pressure loss due to friction and vorticity occurring during folw through a valve, for example

The folw coeffcient and area A of the nominal width of the valve are the valve-specific calues which together with a constant form the valve characteristic " "

The folw is therefore also

if measurement is carried out with a pressure drop and the medium water, the following is obtained :

Hence the definition :The value is the folw in ㎥/h of water at 5 to 30℃ which folws through the valve at a pressure loss of 1 bar :

It must be remembered that:

1. the value is not a dimensionless value. Therefore the values indicated on our catalogue are only suitable for calculating the folw in ㎥/h;

2. the equation indicated are not value equat ion ; th i s means tha t the prevailing operating conditions may only be used in the units indicated according to applied formulae;

3. the valve is independent of the flow medium, with suitable approximation.

The values are calculated for the different valve designs in accordance with the VDI/VDE-2173 guidelines, and are indicated in the data tables of the catalogues as valve characteristics for the effciency of the valves.

2. The importance of the value for the flow calculation;

The exact tunction of valves in a system requires careful selection of the valvetype and an accurate valuedetermination of the valve cross-section.

After the switching (connection)function and nominal pressuer havebeen selested the following factorsdetermine the connection size :Type, density, viscosity and temperatureof the flow medium; flow; pressurebefore and after the valve, andpremissible pressure loss in the valve.

The operating conditions, such as flow ofpressure loss, can be calculated for astationary flow by means of the valueindicated for each valve, and on thebasis of the following applied formula.

If the flow and pressure loss are known ina system, the total value is obtained.

in a parallel arrangement the individual values are added together, and the

formula is as follows :

3. Notes

3-1 For liquid media :For viscosities of up to approx.v = 20㎟/s(=20 cSt=3℃)formulae indicated with the liquid mediacan be used. For a higher viscosity acorrection factor can be introduced onthe basis of the viscosity coefficient.

In the case the following must be used;Q in ㎥/h, v in ㎟/s (the relationship between ㎟/s, and E is:v [㎟/s]=v(cSt)=7.6˚ E for viscosity greater than 3˚ E).The correction facfor K may bedetermined from the graph.The required value is than

corrected = K · calculated

3-2 for gaseous media:A distinction must be made betweensub-critical and supercritical flowcondition :

a) subcritical flow condition characterised in that

in this flow condition the throughput through the valve depends on the pressure p 1 before and p2 behind the valve, e.g. the higher the pressure p2 behind the valve the lower thethroughput.

b) supercritical flow condition charcterised in that

in this flow condition sound velocitytheoretically occurs in the narrowestcross-section of the valve, so that thethroughput through the valve isconstant regardless of the pressurebehind the valve as long as it is lowerthan the critical pressure

Given : Flow coeffcient Flow Q in ㎥/h

Kinematic viscosity v in ㎟/sThe following value is sough :Correction factor K

Solution using the graph :Starting by calculating the viscositycoefficient Z according to the followingformula :

from the calculated viscosity coeffcientin the table, vertically upwards, to thecorrection curve. The point of ntersection indicates the correction factor K by which the ㎸ value already determined must be multiplied.

CALCULATION EXAMPLE :Given :

Flow medium : Fuel oilFlow coefficient : ㎸=1.35Flow : Q=1㎥/hKinematic viscosity : v=1200㎟/sfrom value correction graph :correction factor K : 1.42Substited in corr=K/ gives

corr=1.35/1.42=1.9

Viscositycoefficient

30

2.6

2.4

2.2

2.0

1.8

1.6

1.41.21.0

50 100 200 500 1,000 2,000

Corre

ction

facto

r K

Viscosity corfficient Z

FlOW CALCULATION WITH KV VALUE



CLASS 800SERVICE

TEMPERATURE(DEGREES)

A105⑵A350-LF2⑶

A216-WCB⑵A182-F11⑷A216-WC6⑹

A182-F22⑷A216-WC9⑸ A182-F5 A182-F5a

A182-F12A182-F9

A217-C12A182-F316A351-CF8M

A182-F304LA351-CF3M⑺A182-F316L

℉ ℃ psig kg/cm^2 psig kg/

cm^2 psig kg/cm^2 psig kg/



cm^2-20 to 100

20030040050060065070075080085090095010001050110011501200125013001350140014501500

-29 to 3850100150200250300325350375400425450475500538

1975 1810 1745 1690 1610 1515 1465 1415 1350 1100 850 615 365 225

138.9 127.3 122.7 118.8 113.2 106.5 103.0 99.5 94.9 77.3 59.8 43.2 25.7 15.8

2000 2000 1925 1850 1775 1615 1570 1515 1420 1355 1300 1200 850 575 385 255 175 110

140.6 140.6

130.1 124.8 113.5 110.4 106.5 99.8 95.3 91.4 84.4 59.8 40.4 27.1 17.9 12.3 7.7

2000 2000 1940 1880 1775 1615 1570 1515 1420 1355 1300 1200 1025 710 465 295 180 110

140.6 140.6 136.4 132.2 124.8 113.5 110.4 106.5 99.8 95.3 91.4 84.4 72.1 49.9 32.7 20.7 12.7 7.7

2000 1965 1865 1780 1725 1615 1570 1515 1420 1355 1300 995 735 530 385 255 165 95

140.6 138.2 131.1 125.1 121.3 113.5 110.4 106.5 99.8 95.3 91.4 70.0 51.7 37.3 27.1 17.9 11.6 6.7

2000 2000 1940 1880 1775 1615 1570 1515 1420 1355 1300 995 735 530 385 265 165 95

140.6 140.6 136.4 132.2 124.8 113.5 110.4 106.5 99.8 95.3 91.4 70.0 51.7 37.3 27.1 18.6 11.6 6.7

2000 2000 1940 1880 1775 1615 1570 1515 1420 1355 1300 1200 1005 675 460 300 200 140

140.6 140.6 136.4 132.2 124.8 113.5 110.4 106.5 99.8 95.3 91.4 84.4 70.7 47.5 32.3 21.1 14.1 9.8

1920 1655 1495 1370 1275 1205 1180 1160 1140 1125 1115 1105 1030 970 960 815 630 495 390 310 255 200 155 110

135.0 116.4 105.1 96.3 89.6 84.7 83.0 81.6 80.1 79.1 78.4 77.7 72.4 68.2 67.5 57.3 44.3 34.8 27.4 21.8 17.9 14.1 10.9 7.7

1600 1365 1215 1120 1050 990 975 960 940 920 900

112.5 96.0 85.4 78.7 73.8 69.6 68.5 67.5 66.1 64.7 63.3

2) Permissible, but not recommended for prolonged use above 800℉3) Not to be used over 650℉4) Permissible, but not recommended for prolonged use above about 1,100℉5) Not to be used over 1,100℉6) Not to be used over 800℉7) Not to be used over 850℉

* Safe use to 1000℉ Not to be over 1,100℉* (a) flanged-end valve ratings terminte at 1,000℉

* (a) flanged-end valve ratings terminte at 1,000℉


A105 / A350-LF2TEMP.℉.

Working Pressures By Class, psig150 300 600 900 1500 2500 4500

-20 to 100200300400500

285260230200170

740680655635605

1,4801,3601,3101,2651,205

2,2202,0351,9651,9001,810

3,7053,3953,2703,1703,015

6,1705,6555,4505,2805,025

11,11010,1859,8159,5059,040

600650700750800

1401251109580

570550530505410

1,1351,1001,0601,015825

1,7051,6501,5901,5201,235

2,8402,7452,6652,5352,055

4,7304,5754,4254,2303,430

8,5158,2407,9607,6106,170

8509009501000

65503520

32023013585

640460275170

955690410255

1,5951,150685430

2,6551,9151,145715

4,7853,4552,0551,285

* Safe use to 800℉

STANDARD MATERIALS TO ASME B16.34-2009 EDITION

* Safe use to 1000℉ Not to be over 1,100℉* (a) flanged-end valve ratings terminte at 1,000℉

A182-F11 / A217 WC6TEMP.℉.


-20 to 100200300400500

290260230200170

750750720695665

1,5001,5001,4451,3851,330

2,2502,2502,1652,0801,995

3,7503,7503,6103,4653,325

6,2506,2506,0155,7755,540

11,25011,25010,83010,4009,965

600650700750800

1401251109580

605590570530510

1,2101,1751,1351,0651,015

1,8151,7651,7051,5951,525

3,0252,9402,8402,6602,540

5,0404,9054,7304,4304,230

9,0708,8258,5157,9707,610

8509009501000

65503520

485450320215

975900640430

1,4601,350955650

2,4352,2451,5951,080

4,0603,7452,6551,800

7,3056,7404,7853,240

1050110011501200

20202015

145956540

29019013080

430290195125

720480325205

1,200800545345

2,1601,440975615

Note : All other Small Forged Steel Valves 1/4" - 2"(Except Gate Valves to API 602 and 606) have Pressure-Temperature ratings to B16.34

PRESSURE / TEMPERATURE RATING PER ASME B16.34-2009 EditionA182-F22 / A217 WC9

TEMP.℉.


-20 to 100200300400500

290260230200170

750750730705665

1,5001,5001,4551,4101,330

2,2502,2502,1852,1151,995

3,7503,7503,6403,5303,325

6,2506,2506,0705,8805,540

11,25011,25010,92510,5859,965

600650700750800

1401251109580

605590570530510

1,2101,1751,1351,0651,015

1,8151,7651,7051,5951,525

3,0252,9402,8402,6602,540

5,0404,9054,7304,4304,230

9,0708,8258,5157,9707,610

85090095010001050

65503520

20(a)

485450385265175

975900755535350

1,4601,3501,160800525

2,4352,2451,9301,335875

4,0603,7453,2202,2301,455

7,3056,7405,7954,0102,625

110011501200

20(a)20(a)15(a)

1107040

22013580

330205125

550345205

915570345

1,6451,030615

A182-F5a / A217 C5TEMP.℉.


-20 to 100200300400500

290260230200170

750750730405665

1,5001,5001,4551,4101,330

2,2502,2502,1852,1151,995

3,7503,7503,6403,5303,325

6,2506,2506,0705,8805,540

11,25011,25010,92510,5859,965

600650700750800

1401251109580

605590570530510

1,2101,1751,1351,0651,015

1,8151,7651,7051,5951,525

3,0252,9402,8402,6602,540

5,0404,9054,7304,4304,230

9,0708,8258,5157,9707,610

85090095010001050

65503520

20(a)

485375275200145

975745550400290

1,4601,120825595430

2,4351,8701,370995720

4,0603,1152,2851,6551,200

7,3055,6504,1152,9852,160

110011501200

20(a)20(a)15(a)

1006035

20012570

300185105

495310170

930515285

1,490925515

A182-F5TEMP.℉.


-20 to 100200300400500

290260230200170

750735700670645

1,5001,4701,4001,3351,290

2,2502,2102,1002,0051,940

3,7503,6803,4953,3453,230

6,2506,1355,8305,5705,385

11,25011,04010,49010,0309,690

600650700750800

1401251109580

605590570530510

1,2101,1751,1351,0651,015

1,8151,7651,7051,5951,525

3,0252,9402,8402,6602,540

5,0404,9054,7304,4304,230

9,0708,8258,5157,9707,610

85090095010001050

65503520

20(a)

485375275200145

975745550400290

1,4601,120825595430

2,4351,8701,370995720

4,0603,1152,2851,6551,200

7,3055,6054,1152,9852,160

110011501200

20(a)20(a)15(a)

956035

19012570

290185105

480310170

800515285

1,440925515

PRESSURE-TEMP. RATING CHART & STANDARD MATERIALS



SPECIFICATION OF CAST VALVE MATERIALSBODY & BONNET, WEDGE-DISC

ASTMDESIGNATION

CARBON STEELALLOY STEEL STAINLESS STEEL

MONEL STELLITE11/4 Cr-1/2Mo 5% Cr 21/4 Cr-

1Mo 9& Cr 13% Cr 316 316L 317

A216WCB

A352LCB

A217WC6

A217C5

A217WC9

A217C12

A217CA15

A351CF8M

A351CF3M

A317CG8M

CASH S-MONEL 6

Carbon 0.3 0.3 0.2 0.2 0.18 0.15 max 0.15 0.08 0.03 0.08 - 0.9-1.4Manganses 1 1 0.5-0.8 0.4-0.7 0.4-0.7 0.4-0.7 1 1.5 1.5 1.5 - 1Phosphorus 0.04 0.04 0.04 0.04 0.04 0.04m 0.04 0.04 0.04 0.04 - -

Sulphur 0.045 0.045 0.045 0.045 0.045 0.045m 1.5 0.04 0.04 0.04 - -Silicon 0.6 0.6 0.06 0.75 0.6 0.5-1 1 1.5 1.5 1.5 4 1.5Nickel 0.5 - 0.5 0.5 0.5 11.5- 9-12 9-13 11.5-13.5 63 3

Chromium 0.4 - 1-1.5 4-6.5 2-2.75 8.10 14 18-21 17-21 20.5-23.5 - 27-31Molybdenum 0.25 - 0.45-0.65 0.45-0.65 0.9-1.2 0.9-1.2 0.5 2-3 2-3 3-4 - 1.5

Titanium - - - - - - - - - - - -Copper - 0.5 0.5 0.5 - - - - - - 30.00 -

Heat Treat. Anneal Quench Anneal - HT Solution Anneal - Age Hard -

Tensile psi min. 70,000 65,000-90,000

70,000-90,000

90,000-115,000

70,000-90,000 85,000 90,000-

115,000 70,000 70,000 75,000 110,000 130,000

Yield psi min. 36,000 35,000 40,000 60,000 40,000 55,000 65,000 30,000 30,000 35,000 80,000 -Elong. % min. 22 24 20 18 20 20 18 30 30 25 - 1%R. Area % min. 35 35 35 35 35 40 30 - - 36 - -Hardness HB 187 max 197 max 207 max 217 max 207max 217max 327-381 - 187 max 185 max 387 max 390-451

Parts BODIES-BONNETS-LARGEDISCS DISC BODIES-BONNETS DISCS DISC 1/2"-2" DISC 1/2"-2"

COM

POSI

TON

%

SPECIFICATION OF FORGED VALVE MATERIALSBODY & BONNET, GLAND FLANGE, WEDGE-DISC-SEAT (FORGED VALVES)

DESCRITION CARBON STEELALLOY STEEL STAINLESS STEEL

1-1/4 Cr-1/2Mo 2-1/4 Cr-1 Mo 5% Cr 9% Cr 316 321ASTM

DESIGNA TION2)

A 105N2)

A 350-LF2A182-F11

A182-F22

A182-F5

A182-F9

A182-F316

A182-F316L

A182-F321

Carbon 0.35 max 0.3 max 0.1-0.2 0.05-0.15 0.15 max 0.08 max 0.03 max 0.08 maxManganese 0.6-1.05 0.60-1.35 0.3-0.8 0.3-0.6 0.3-60 2 max 2 maxPhosphorus 0.035 max 0.035 max 0.04 max 0.03 max 0.045 max 0.045 max

Sulfur 0.04 max 0.04 max 0.04 max 0.03 max 0.03 max 0.03 maxSilicon 0.10-0.35 0.15-0.3 0.5-1 0.5max 0.5-1 1 max 1 maxNickel 0.4 max 0.4 max 0.5 max - 10-14 10-15 9-12

Chromium 0.3 max 0.3 max 1-1.5 2-2.5 4-6 8-10 16-18 17-19Molybdenum 0.12 max 0.12 max 0.44-0.65 0.87-1.13 0.44-0.65 0.9-1.1 2-3 3)Spcl. Tests - Impact-50 - - -Heat Treat. Normalize - Normalize - Solution Anneal -

Tensile psi min. 70,000 70,000 70,000 75,000 70,000 85,000 75,000 70,000 75,000Yield psi min. 36,000 36,000 40,000 45,000 40,000 55,000 30,000 25,000 30,000Elong. % min. 22 22 20 20 30 30R. Area % min. 30 30 30 35 40 50 50Hardness* HB1) 187 max 197 max 143-207 156-207 143-217 179-217 - -

COM

POSI

TON

%

Note : 1) All forgings are softer than 237 HB-22HRC. 2) A105N, A350LF2 Standard, 25 max. 3) Titanium: min. 5xC, max. 6xC.

A182-F9 / A217-C12TEMP.℉.


-20 to 100200300400500

290260230200170

750750730705665

1,5001,5001,4551,4101,330

2,2502,2502,1852,1151,995

3,7503,7503,6403,5303,325

6,2506,2506,0705,8805,540

11,25011,25010,92510,5859,965

600650700750800

1401251109580

605590570530510

1,2101,1751,1351,0651,015

1,8151,7651,7051,5951,525

3,0252,9402,8402,6602,540

5,0404,9054,7304,4304,230

9,0708,8258,5157,9707,610

85090095010001050

65503520

20(a)

485450375255170

975900755505345

1,4601,3501,130760515

2,4352,2451,8851,270855

4,0603,7453,1452,1151,430

7,3056,7405,6553,8052,570

110011501200

20(a)20(a)20(a)

1157550

225150105

340225155

565375255

945630430

1,6951,130770

A182-F304L / A182-316L / A351-CF3MTEMP.℉.


-20 to 100200300400500

230195175160150

600510455420395

1,2001,020910840785

1,8001,5351,3701,2601,180

3,0002,5552,2802,1001,970

5,0004,2603,8003,5003,280

9,0007,6706,8406,3005,905

600650700

140125110

370365360

745730720

1,1151,0951,080

1,8601,8251,800

3,1003,0403,000

5,5805,4705,400

750800850

1108065

355345340

705690675

1,0601,0351,015

1,7651,7301,690

2,9402,8802,820

5,2905,1855,075

A182-F316 / A351-CF8MTEMP.℉.


-20 to 100200300400500

275235215195170

720620560515480

1,4401,2401,1201,025955

2,1601,8601,6801,5401,435

3,6003,0952,7952,5702,390

6,0005,1604,6604,2803,980

10,8009,2908,3907,70571,635

600650700750800

1401251109580

450440435425420

900885870855845

1,3551,3251,3051,2801,265

2,2552,2102,1702,1352,110

3,7603,6803,6203,5603,520

6,7706,6256,5156,4106,335

85090095010001050

6550352020

420415385365360

835830775725720

1,2551,2451,1601,0901,080

2,0902,0751,9301,8201,800

3,4803,4603,2203,0303,000

6,2656,2305,7955,4505,400

11001150120012501300

20(a)20(a)20(a)20(a)20(a)

305235185145115

610475370295235

915710555440354

1,5251,185925735585

2,5451,9701,5451,230970

4,5753,5502,7752,2101,750

1350140014501500

20(a)20(a)20(a)15(a)

95756040

19015011585

290225175125

480380290205

800630485345

1,4401,130875620

SPECIFICATIONS OF PARTS


* Not to be used over 800℉



Flush by Hand

L1

L1

E1

E0

30º 30º30º

P

D

L2

L1L2

Tolerance on Product

SOCKET WELD-ASME B16.11

● Also pitch diameter at gauging notch.◆ Also lenght of plug gauge.■ Also lenght of ring gauge, and lenght from gauging notich to small end of plug gauge.

For the 1/8 - 27 and 1/4 - 8 sizes. E1 approx. = D - (0.05D + 0.827)p

NominalPipe Size

DOutside

Diameterof Pipe

Numberof ThreadsPer Inch.

PPitch

of Thread

E0

Pitch Diameterat End of

External Thread

E1 ●

PitchDiameter

at Endof External

L1◆

NormalEngagement

by and BetweenExternal and

Internal Thrads

L2 ■

Lengthof Effective

ExternalThread

Height ofThread

1/161/81/43/81/23/41

1-1/41-1/2

2

0.31250.4050.5400.6750.8401.0501.3151.6601.9002.375

272718181414

11.511.511.511.5

0.037040.037040.055560.055560.071430.071430.086960.086960.086960.08696

0.271180.363510.477390.612010.758430.967681.238631.557131.796092.26902

0.281180.373600.491630.627010.778430.988871.238631.583381.822342.29627

0.1600.16150.22780.2400.3200.3390.4000.4200.4200.436

0.126110.26390.40180.40780.53370.54570.68280.70680.72350.7565

0.029630.029630.044440.044440.057140.057140.069570.069570.069570.06957

Nominal pipe SizeSocket Bore Diameter Socket Depth

Min.Inches MillimetersNPT DN Max, Min. Max. Min. Inch. mm1/4 8 0.575 0.555 14.6 14.2 0.38 9.73/8 10 0.710 0.690 18.0 17.6 0.38 9.71/2 15 0.875 0.855 22.2 21.8 0.38 9.73/4 20 1.085 1.065 27.6 27.2 0.50 12.71 25 1.350 1.330 34.3 33.9 0.50 12.7

1-1/4 32 1.695 1.675 43.1 42.7 0.50 12.71-1/2 40 1.935 1.915 49.2 48.8 0.50 12.7

2 50 2.426 2.406 61.7 61.2 0.62 15.8

TYPE

API TRIM NO.

CLASS

PORT & BONNET ENDS

MATERIAL

THREADS-ASME B1.20.1

One turn large or small fromnotch on plug gauge or faceof ring geuge.

Notch flush with of fittingif chamfered, notch flush withbottom of chamfer.

E0 = D - (0.50D + 1.1)pE1 = EO + 0.0625L1L1 = (0.80D = 6.8)p

p = PitchDepth of thread = 0.80pTotal Taper 3/4 - Inch Foot

Figure No

CLASS ENDSTYPE API TRIM NO.MATERIAL PORT & BONNET

8 A 05 A 15 S

Control No

DEPTH

DIA

813691516252645

800 #150 #300 #600 #900 #1500 #1690 #2500 #2680 #4500 #

ABCDEFGHJKLMNO

GATEGLOBEY-GLOBESTOP CHECKPISTON CHECKSWING CHECKBALL CHECKY-PISTON CHECKPLUGBELLOWS GATEBELLOWS GLOBEBELLOWS Y-GLOBEBALL VALVEANGLE

ABCDEFGH

Reduced Port Bolted BonnetReduced Port Welded BonnetReduced Port Extended BonnetFull Port Bolted BonnetFull Port Welded BonnetFull Port Extended BonnetReduced Port Pressure SealFull Port Pressure Seal

5891115161721S

13 CrHF13 CrMonelMonel-HF304 SSHF316 SSHF347 SSHF321 SSHFSpecial Alloy

SNXBF

SWNPTSWXNPTB.WFlange

05F21122F551F9910416172147MNHSICALOT

A105NLF2F11F22F5F51F9F91F304 (L/H)F316 (L/H)F317 (L)F321 (H)F347 (H)MONELHASTELLOYINCONELALLOY 20OTHERS

Figure No

Control No

ILSHIN VALVE CO., LTD.www.ilshin.com｜E-mail. [email protected]

1 Na 703, Sihwa Industrial Complex, 1244-2Jeongwang-Dong, Siheung-Si, Gyeonggi-Do, Zip Code 429-912, KOREA

Tel. 82-31-433-8176｜Fax. 82-31-433-8178

PRIN

TED

IN K

OREA

, MAY

201

2 / D

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Grou

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HIGH PRESSURE FORGED STEEL VALVES - piping … · high pressure forged steel valves ilshin valve...

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