High Performance Molds and IML Automation Technology ... file4 W7 7L for 4 cavity lid mold...
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Technology working for you. High Performance Molds and IML Automation In-Mold Labeling Solutions
Transcript of High Performance Molds and IML Automation Technology ... file4 W7 7L for 4 cavity lid mold...
Technology working for you.High Performance Molds and IML Automation
In-Mold Labeling Solutions
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IML
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Containervolume Cavities
Partweight
Molddimensions
Moldweight
Cycletime
In/outtime
IMMcapacity
IMMopening stroke
l g mm kg s s t mm
0.� 4 1�.6 500 x 700 x 5�0 1,150 4.8 1.3 �00 450
1 4 38.6 760 x 900 x 800 3,400 5.� 1.5 350 640
3 � 105 600 x 1,�00 x 860 3,900 6 1.8 450 700Technical data may vary depending on specific application.
Containers up to 3 Liters
Robot W727C with R7.2 Control
Compound part thickness (label + part) of 0.6 to 0.75 mm.
Single face molds with �, 4 or 6 cavities.
Total cycle times of 4.5 to 6 seconds.
IMM sizes from 100 to 500 tons.
W7�7C for 4 cavity container mold
Label magazine loading labels without stopping the robot cycle.
Low weight steel design with rigid and stable gripper.
IMM
Label magazine
Side entry robot
Stacking conveyor
Servo driven stacking unit.
Electrostatic charge included in gripper.
Conveyor and safety guarding included.
Simple adjustment of label magazine for precise placement of labels.
4 cavity, 0.� liter container mold
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Containers 5 to 10 Liters
3 Axis Servo Top Entry Robot
Containervolume Cavities
Partweight
Molddimensions
Moldweight Robot
Cycletime
In/0uttime
IMMcapacity
IMM open-ing stroke
l g mm kg s s t mm
5 1 151 630 x 730 x 900 �,600 W733 10 � �50 810
5 � 151 630 x 1,�60 x 900 4,500 W73� 1� � 550 810
10 1 310 700 x 900 x 950 3,750 W743 14 �.5 400 950Technical data may vary depending on specific application.
Single cavity mold
W7�1 robot with label magazine
Label magazine with rapid changeallows different sizes.
Gripper can be changed for different size containers.
IMM
Label magazine
Top entry robot
Stacking conveyor
Flexible solution also lends itself for other applications.
Electrostatic charge included in gripper.
Conveyor and safety guarding included.
Strong and stable frame design.
Compound part thickness (label + part) of 0.8 to 0.95 mm.
Single face mold with 1or � cavities.
Total cycle times of 8 to 14 seconds.
IMM sizes from 300 to 650 tons.
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W7�7L for 4 cavity lid mold
Horizontal label magazine for
flat and wrap-around labels.
Vertical label magazine for cross and butterfly labels.
IMM
Label magazine
Side entry robot
Stacking conveyor
Part CavitiesPart
weightMold
dimensionsMold
weightCycletime
In/outtime
IMMclamping force
g mm kg s s t
Round Lid 6 6.1 580 x 1,0�0 x 390 1,450 3 0.9 �50
Container �50 g 4 10.3 580 x 910 x 430 1,450 4.5 1.1 �00
Container 500 g 4 18 580 x 910 x 460 1,550 5 1.� �50Technical data may vary depending on specific application.
Hydraulic ejection ring + air blow circuit andprismatic centering on each cavity with double wear pads.
Lid/Container Single Face Mold
Robot W727L with R7.2 Control
Compound part thickness (label + part) of 0.5 to 0.65 mm.
Single face mold with �, 4 or 6 cavities.
Total cycle times of 3 to 6 seconds.
IMM sizes from 100 to 350 tons.
Servo driven stacking unit.
Electrostatic charge included in gripper.
Conveyor and safety guarding included.
Simple adjustment of label magazine for precise placing of labels.
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Lid/Container Stack Mold
Robot W727M with R7.2 Control
Stack mold for� lids + � containers
W7�7SM for � lids + � containers mold
IMM
Label magazine
Stacking conveyors
Label magazine
Side entry robot
Side entry robot
Shuttle
Part CavitiesPart
weightMold
dimensionsMold
weightCycletime
In/outtime
IMMclamping force
g mm kg s s t
Lid 4 + 4 7.� 610 x 975 x 750 �,800 4 1.� 300
� Lids + � Containers � + � 7.� + 10.3 470 x 770 x 750 1,700 5 1.3 150
Container 500 g 4 + 4 18 610 x 970 x 900 3,350 5 1.4 300Technical data may vary depending on specific application.
Horizontal label magazine for
flat and wrap-around labels.
Vertical label magazine for cross and butterfly labels.
� high speed side entry robots.
� independent vertical stack axes.
Conveyors and safety guarding included.
Simple adjustment of label magazine for precise placing of labels.
Compound part thickness (label + part) of 0.5 to 0.65 mm.
Single face mold with �, 4 or 6 cavities. Hot runner system with sequential injection.
Total cycle times of 4.5 to 6 seconds.
IMM sizes from �00 to 600 tons.
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Turnkey IML Systems by WITTMANN
WITTMANN has been supplying automation systems for In-Mold Labeling (IML)for many years.
With the acquisition of REGAD, a specialized toolmaker of thin wall partslocated in France, WITTMANN can offer the complete solution, including highperformance tools and the integrated automation system.
The customer will receive a fully tested and optimized package, saving a lot ofup front coordination, start-up time and money.
The hot runner molds are designed specifically for thin wall parts and offeran extremely stable mold construction with optimized cooling channels.
Based on years of experience, these high performance molds are supplied forguaranteed high production volumes and are well suited for IML projects.
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Our Experienced Mold Making Division
Optimum Equipment and KnowledgeREGAD has manufactured molds for injection molding since 1961 and hasa very experienced team and well equipped production plant to supply highperformance molds.
REGAD has built fast cycling molds for the packaging industry since 1988.This specialized team is now fully integrated in the worldwide WITTMANN Group.
Grinding
Development of part, label and optimum mold designfor your specific application.
EDM
Milling machines
Measuring equipment
Development
Technology working for you.Wittmann Kunststoffgeräte GmbHLichtblaustraße 101��0 Vienna | AustriaTel.: +43 1 �50 39 0 | Fax: +43 1 �59 71 [email protected]
www.wittmann-robot.com
