HIGH PERFORMANCE LUBRICATION SYSTEM · High-quality lubrication solutions MEMOLUB® offers a range...
Transcript of HIGH PERFORMANCE LUBRICATION SYSTEM · High-quality lubrication solutions MEMOLUB® offers a range...
singleormultiplepoints
easytouseandreusable
remoteinstallation
patentedcontrolsystem
foralltypesofindustries
guaranteedreturnoninvestment
HIGHPERFORMANCELUBRICATIONSYSTEM
Examplesofapplications
Accurate greasing, frequently and regularly
OPTIMUM LEVEL
System shutdown
LubricationwithMEMOLUB®
Top lubricationIrregular greasing
OPTIMUM LEVEL
Irregular periods
Damage due to missing lubrication
Manualgreasing
Top lubrication Base lubrication
OPTIMUM LEVEL
Firstgenerationlubricator
The standard in industrial lubrication systems
2
The right Lubricant, the right Quantity, at the right Time and on the right Place.
ECONOMICAL Long-termprotectionofequipment. Increasedreliability. Cartridgechangeinlessthan60seconds! Accuratelubrication. Reducedmaintenancecosts. Increasedprofitability.
RELIABLE Industryproven:25years’worldwidedistribution. Exceptionalcontrolfeatures. Patentedpumpdesign.
SAFE Remoteinstallationfordifficultordangerousaccesspoints.
Reduceddowntimeforlubrication. Easytouse. Instantverificationofferedbytransparenthousingandcheckfunction.
ECOLOGICAL Reusable. Widerangeoflowcostreplacementcartridgesandbatterypowerpacks.
Unlimitedrefills. Reducedenvironmentalimpact. Reducedlubricantconsumptionandimproved.protectionofproductionequipment.
BEARINGS CHAINS LINEAR GUIDANCE GEARS BALL SCREW
High-qualitylubricationsolutionsMEMOLUB® offers a range of class leading single & multi-point lubrication systems, recognised as the benchmark and undisputed reference point for electro-mechanical lubricators. The exceptional features and high quality manufacture of MEMOLUB® offers outstanding protection for lubricated equipment across a wide range of industrial applications.
EFFECTIVE,EASYTOUSE,ANDACCURATE
10bar&25bar
3
Dosing pumpThe Memo
Apowerfulandefficientpump Dosing pump with adjustable output.
Lubricant ejection pressure from 10 to 25 bar.
High-performance pump able to pump lubricants at extreme temperatures and with high viscosity.
TheMemo:SmartSetting The patented Memo system adjusts the lubricant discharge frequency.
The discharge frequency is set for each lubrication point once for all, but it can be adapted on demand at any time.
Thetechnology:theaccumulatoreffectMEMOLUB® not only protects the moving parts of your machine, it protects your lubricant.
Excessive pressure applied to the lubricating grease causes oil separation. Back pressure generated by a lubrication system depends on a number of factors. The tubing diameter, the type of lubricant and the ambient temperature, are all major contributors but the most significant element is the speed/pressure at which the lubricant is expelled.
MEMOLUB®’s unique method of operation eliminates this problem. Thanks to its patented design Memolub allows the lubricant to travel to the lubricating point without the need for excessive pressure.
The lubricant remains in its premium condition offering substantially improved lubrication of your valuable asset.
ProgrammingtheMEMOwith3colouredrings:black,whiteandred
Onlyonescrewablepartspecifiesthelubricationprogram
Memo10bar Memo25bar
4.5VBatteriesExternal24Vpowersupplypossible
DosingpistonOpensthecheckvalve.Standardquantity0.6cc
Compressionspring:0,4bar
Ejectionspring:10or25bar
Lever
TechnicalspecificationsEM ECO ONE
Cartridge volume 120cc 240cc 240cc
Settings 12or24months 6or12months 1,3,6or12months
Maximum stroke pressure 10bar/140psi
Batteries 4.5VDCAlkalinebattery
Remote installation Upto2metres—Ø8mmtubing
Lubricants OilandGrease(uptoNLGI#2withanoilbaseupto1500cSt)
Operating temperature -15°Ctot50°C*
Connections 1/4BSP
*Batteries+lubricantadaptedforlowtemperatures
MEMOadjustmentsEM ECO/ONE ONE
Adjustments 2years 1year 1year 6months 3months 1month
Average daily output 0,15cc/day 0,3cc/day 0,6cc/day 1,2cc/day 2,4cc/day 7,2cc/day
4
Memolub® 10 bar Single-point, reusable and remote lubrication system
EM120ccmodel.Specificallyforcontrolledmicro-lubrication.Speciallysuitedforapplicationsrequiringfrequentlylittlequantitybutfrequentgreasing:smallbearings,linearguidance,chains,electricmotors,etc.
ECO240ccmodel.Lubricantsforlargercomponentsthatrequiresmore.
ONE240ccmodel.Ideallysuitedfordifficultenvironmentswherethelubricantmustalsoplayaprotectiverole.Canbeusedforalltypesofapplication.
2 SETTINGS 2 SETTINGS 4 SETTINGS
10 bar (120 cc or 240 cc)
single point
All our 10 bar models are battery operated.
2 m
8 m
8 points
5
Memolub® 25 bar Single or multiple points, reusable and remote lubrication system
HPSUniversal model with battery power supply, allowing it to be used in all types ofenvironments and applications. This model provides regular, accurate and reliablelubrication.
EPSIdealforlubricationoninstallationsfunctionaryonairregularbasis.ThefrequenciesoftheMEMOarestored.
PLCdUnlimitedsettingswithpossiblemachineryfeedback.TheperfectsolutionforOEMs.
4,5 V BATTERIES 24 V EXTERNAL
POWER SUPPLY
24 V POWER SUPPLY
PLC DRIVEN
TechnicalspecificationsHPS EPS24V PLCd
Cartridge volume 120cc,240ccor480cc
Output settings 7mainsettingsandseveraladditionalsettings UnlimitedsettingsbyPLC
Maximum stroke pressure 25bar/350psi
Batteries / Power supply Alkalinebatt.4,5VDC(AA-LR6) External24VDC External24VDC
Remote installation Upto8metres/singlepoint—Ø8mmtubing
Lubricants OilandGrease(uptoNLGI#2withanoilbaseupto1500cSt)
Operating temperature -15°Cto50°C*
Connections 1/4BSP
Control detector Progressivedistributorfor4,6and8outputs
*Batteries+lubricantadaptedforlowtemperatures
MEMOadjustments
Daily ejection 24 12 4 2 1.5 1 0.5
Daily output in cc 15.1 7.6 2.5 1.3 1.0 0.6 0.3
Months to empty 120 cc 0.25 0.5 1.5 3 4 6 12
Months to empty 240 cc 0.5 1 3 6 8 12 24*
Months to empty 480 cc 1 2 6 12 16 24* -
*OnlywithMEMOLUB®EPS
25 bar (120 cc, 240 cc or 480 cc)
single or multiple point
Industrie alimentaire lubrification des paliers de rouleaux de presse chez Cargill
6
Typical applications
Food industry: lubricationofpressballbearings.
Textile industry: Picanolweavingloombearings.
Food waste processing industry: cabinetofMemolubsforthelubricationofbearingsandcasingofarotationfermenter.
Automotive industry: lubricationofaerialconveyorbeltrollersandrails.
Metal industry: lubricationofreturnrollerbearingsonaproductionmachineforaluminiumsheets.
Food industry: lubricationofSolyventVentecventilatorbearings.
Mineral industry: limefactory:lubricationof4screwdrivebearings.
Robotics industry: lubricationofballguides.
Mineral industry:lubricationofconveyorbeltbearings.
MEMOLUB® systems have an excellent reputation and are distributed in more than sixty countries around the world.
Critical components Difficult or dangerous access points Accurate greasing High greasing frequency Lubrication without machine downtime
SPLITTERMEMOHPS
BRUSHESANDKIT
LUBRICATIONPINIONS
MEMOKIT
DISTRIBUTORKITHPS
CRANERAIL
PROXIMITYSWITCH
SPAREPARTS
EXTENSIONKIT
SPRAYNOZZLE
PROTECTIONCOVER
ADAPTATORS
7
Accessories
HPS Kit for 2 points
Brushes to lubricate chains
Lubrication pinions
Rail lubrication
Lubrication switch
Liquid grease sprays
In difficult environments, water, salt
HPS Kit for 3 to 8 points Single point fixture kit
Frequency adjustment kit See our online catalogue Adaptors
Des
ign
by:w
ww
.gen
eris
.be
EN
09
20
15
Electricalcharacteristics
EM ECO ONE HPS EPS 24 V PLCd
Power supply Int. Int. Int. Int. Ext. Ext.
Output voltage 4.5VDC 4.5VDC 4.5VDC 4.5VDC 24VDC 24VDC
Output current - - - - <0.5A <0.5A
Short Circuit Protection ok ok ok ok ok ok
Stroke duration 8sec 8sec 8sec 8sec 4sec 4sec
Min. time between strokes 2days 12hours 2hours 1hour 1hour 10minutes
Max. cable length NA NA NA NA 10m 10m
Power cable NA NA NA NA 2x0.5mm2 2x0.5mm2
Memolubgreases
Name Class NLGI
Baseoil Soap
Temperature range(°C)
Viscosity at 40 °C
Speed (high,
medium, low)
MEMOMULTI 2 (standard)MultipurposegreaseExcellentresistancetowater
2 Mineral Calciumsulfonates -20°Cto150°C 460 Low
toHigh -
MEMOFOODH1certifiedMultipurposegreaseExcellentresistancetowater
2 White Aluminiumcomplex
-20°Cto120°Cpeakat140°C 140 Low
toHigh -
120 cc
240 cc
480 cc
101 mm3.98 in
120 cc model 5 rings
240 cc model 10 rings
480 cc model 15 rings
12345
12345678910
123456789101112131415
Be
ari
ng
s
Sli
de
b
ea
rin
g
Op
en
ge
ar,
rack
an
dp
inio
n
Bal
l scr
ew
Lin
ea
r
gu
ida
nce
Sh
aft
se
ali
ng
115
mm
5.3
0 i
n
147
mm
6.5
6 i
n22
8 m
m9
.75
in
www.memolub.be [email protected]
YOUR DEALERRemoteinstallationorwithdistributorblock2to8outlets
LengthsoftubingwithMulti2greasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:
T° Base oil viscosity
Direct Remote With Splitter MEMO
With progressive bloc*
-10°C 48.000 ok 6m 2m 2m
0°C 15.000 ok 6m 2m 4m
20°C 4.000 ok 8m 4m 6m
40°C 460 ok 8m 4m 8m
*bymanufacturerrecommended
The MEMOLUB® cartridges.
IP66
For Memolub Refill Service Pack please see separate PDF "Memolub Lurbicant Service Packs"