High Performance Industrial Lubricants Application ...sinuanrani.com/product/Molykote.pdf ·...

Pastes � Greases � Compounds � Oils � Coatings � Dispersions

AV07061

High Performance Industrial LubricantsApplication Selector Guide

Selector GuideRolling Element Bearings

Press Fit Joints

TemperatureRange [¡C]




Application Substrates Other Considerations Molykote¤ Solution

Assembly/Pre-treatment

Metal to metal -25 to +250 Prevention of fretting corrosion TP-42

Operation Metal to metal -30 to +130 General purpose/high loads BR2 Plus

-45 to +180 Synthetic/combinations of high load, temperature high speed (to 600.000 DN)

BG-20

-40 to +150 Extreme high speeds/long life/low noise BG-555

+10 to +160 Water wash-out resistance/low speed 1122

-30 to +150 “Clean” white/food grade grease inNLGI #0, 1 or 2

G-0050FG, G-0051FG,G-0052FG

-40 to +150 Multi-purpose synthetic/food grade G-4500, G-4501

-40 to +177 Synthetic lubrication/moderate to high loads G-4700

-73 to +180 Wide temperature range 33 Light, 33 Medium

-20 to +290 Extreme high temperatures 41

-40 to +200 High temperatures 44 Light, 44 Medium

-40 to +230 Solvent resistance/high load/high temperature/NLGI #2

3451

-65 to +250 High temperature/chemical resistant HP-300

Storage protection Metal components Corrosion protection/dry film Metal Protector Plus


Assembly Metal to metal -35 to +450 Very low coefficient of friction G-Rapid Plus

-25 to +450 Medium coefficient of friction G-n Plus

-25 to +250 White product D

-30 to +300 White/food grade P-1900


Assembly of threaded connections

Metal to metal -30 to +650 General purpose 1000


Consistent assembly torque 1000

Aluminum orstainless steel

-40 to +1400 No corroding/extreme temperature/sulphur and metal-free

P-37

Press fitting Metal to metal -35 to +450 Very low coefficient of friction G-Rapid Plus

-25 to +450 Medium coefficient of friction G-n Plus



Disassembly Metal to metal -50 to +50 Loosen rusted parts Multigliss, Supergliss

Corrosionprotection

Metal to metal -30 to +300 Corrosive environment Cu-7439 Plus

Storage: Corrosion protection

Metal to metal Long stocking intervals Metal Protector Plus

Oiled machinecomponents

Metal to metal Depends on oil to which it is added

High loads A, M-55 Plus

Sticking of rubber, metal and plastic parts

Metal to plastic -40 to +200 Silicone release agent Separator Sprayto rubber

Maintenance

Linear Motion GuidesApplication Substrates Other Considerations Molykote¤ Solution

Operation Metal to metal -25 to +120 General purpose lubricant Multilub

-25 to +110 High loads Longterm 2 Plus

-40 to +180 High temperatures BG-20

Pre-treatment -65 to +175 High wear due to intermittent operation 3402C


Greased chains Metal to metal +10 to +160 Water wash-out resistant/high speeds 1122

-25 to +150 High speeds/good penetration MKL-N

-40 to +230 Tacky paste/wide temperature range/water-resistant P-40

-180 to +450 Long-term lubrication D-321 R

Oiled chains Metal to metal High-temperature chains/MoS2 content M-30

Extreme loads/high MoS2 content M-55 Plus

-10 to +200 High temperature/low volatility/no odor L-1428

-50 to +120 Wide temperature range/PAO/food grade/tacky L-1468FG

Corrosion protection/dry film Metal Protector Plus

Chain Drives


Pre-assembly Metal to metal -30 to +650 High temperature/no scattering of assembly torque 1000

-30 to +1100 High temperature/general purposes/contains no lead or nickel HSC Plus



-40 to +1500 Very high temperature/compatible to a wide range of high temperature steels

P-74

Aluminum or stainless steel -40 to +1400 No corroding/extreme temperature sulfur and metal-free P-37

Disassembly Metal to metal Loosen rusted parts Multigliss

Storage Protection Metal components Corrosion protection/dry film Metal Protector Plus

Threaded Connections


Operation -40 to +130 General purpose semi-synthetic PG-75

-73 to +180 Wide temperature range/low friction 33 Light, 33 Medium

Metal wire/cable too metal liner -180 to +450 Dusty environments/low friction D-321 R

-40 to +150 Multi-purpose synthetic/food grade G-4500


Control Cables


Operation Metal to metal -30 to +150 “Clean” white grease/food grade G-0052FG

-30 to +300 “Clean” white paste/food grade P-1900

-30 to +650 High temperatures 1000

-25 to +450 High loads G-n Plus

-40 to +150 Multi-purpose synthetic/moderate loads/food grade G-4500

-40 to +177 Synthetic lubrication/high loads G-4700

-180 to +450 Dusty environments D-321 R

Aluminum surfaces/nonstaining Metalform

Plastic to plastic/metal -40 to +150 Multi-purpose synthetic/food grade G-4500, G-4501

-73 to +180 Wide temperature range/long life 33 Light, 33 Medium


Slides, Guides & Tracks


Operation Metal to metal -30 to +130 General purpose Multilub

-30 to +130 General purpose BR-2 Plus


-180 to +450 Dusty environments/extreme pressure D-321 R

Plastic to metal/plastic to plastic -73 to +180 Wide temperature range/long life 33 Light, 33 Medium


-40 to +230 Chemical resistance 3451

Power Screw Drives







Pretreatment Metal to metal -25 to +450 Run-in lubricant G-Rapid Plus

Operation Metal to metal -40 to +150 Multi-purpose synthetic/food grade G-4500


+10 to +160 Tacky grease 1122

-40 to +230 Tacky paste/wide temperature range/water-resistant

P-40


-70 to +250 Heat-cure bonded 106

Metal to plastic/plastic to plastic

-40 to +130 Multi-purpose semi-synthetic PG-75

-45 to +150 Multi-purpose synthetic/high loads/fiber reinforced

EM-30L

-45 to +150 Multi-purpose synthetic/high loads/good adhesion

YM-103

-73 to +180 Wide temperature range/low friction 33 Light, 33 Medium

-35 to +250 Very high temperatures/very good compatibility/resistant to chemicals

HP-870

In Gear Boxes Metal to metal Extreme loads/reduce energy M-55 Plus

Heavily loaded, slow speed/AW/EP additives

L-21xx

Excellent AW properties/bronze friendly L-11xx

L-11xxFG

L-01xxFG

Synthetic/food grade

Mineral oil/food grade

Storage Protection

Metalcomponents


Gears


Pretreatment Metal to metal -25 to +450 Run-in lubricant G-Rapid Plus

-70 to +200 Solventless run-in coating 7400


Operation Metal to metal -30 to +130 General purpose BR-2 Plus

-45 to +180 General purpose synthetic BG-20

-30 to +150 “Clean” white grease/food grade G-0052FG

-40 to +230 Tacky paste/wide temperaturerange/water-resistant

P-40

-25 to +250 “Clean” white paste/food grade P-1900

-25 to +250 Prevention of fretting corrosion TP-42

-40 to +150 Multi-purpose synthetic/food grade

G-4500


-40 to +230 Chemical/solvent resistance 3451

Plastic/rubber applications

-40 to +130 Multi-purpose semi-synthetic PG-75

-50 to +140 Multi-purpose synthetic G-2003

-45 to +130 Multi-purpose synthetic/high loads/fiber reinforced

EM-30L

-45 to +150 Multi-purpose synthetic/high loads/good adhesion

YM-103

-73 to +180 Wide temperature range 33 Light, 33 Medium

-40 to +230 Solvent resistance 3451

-40 to +200 Wash-out resistance/low speeds 111 Compound

-35 to +250 Very high temperatures/very good compatibility/resistant to chemicals

HP-870

StorageProtection

Metalcomponents


Plain Bearings, Bushings & Sleeves



PastesGrease-like materials containing a very highpercentage of solid lubricants. Used for assembly and lubrication of highly loaded, slow moving parts for threaded fasteners.

GreasesSolid to semisolid materials consisting of a lubricating fluid, thickening agent and additives. Used on rolling element bearings and other moving parts.

CompoundsGrease-like materials composed of silicone fluids and silica fillers. Used for their sealing, dielectric, non-metal-to-metal lubricating and release properties.

High-Performance Industrial Lubricating OilsBased on hydroprocessed mineral oils or synthetic base stocks such as polyalphaolefin (PAO) and esters, these lubricating fluids are fortified with carefully selected additives to provide optimum performance and service life while maximizing protection of the equipment and machinery they are designed to lubricate.

Coatings“Lubricating paints”; when applied, these materials cure to form dry, solid lubricant coatings that are bonded to the surface.

DispersionsFinely divided solid lubricants suspended in lubricating fluids; preferred when it is necessary to apply solid lubricants in liquid form.

* For more information on the product and service offering in your area, please contact our sales respresentative or one of our offices listed in this brochure.

Molykote® Solution

Molykote® Solution

Molykote® Solution

Molykote® Solution

Molykote® Solution

Molykote® Solution

1000Cu-7439 PlusDDXEG-n Plus

G-Rapid PlusHSC plusHTPM-77P-37P-40

P-74P-1600P-1900TP-42U-nX

4133 Light33 Medium44 Light44 Medium55 0-Ring165 LT822M1102112212923451345273487514BG-20BG-555BR2 Plus

111 CompoundDow Corning¤ 4Dow corning¤ 7Dow corning¤ 340

1063400A Leadfree3402C74007405

AHTFM-30M-55 Plus

MKL-NMultiglissOmniglissW15

7409D 10D-321 RD-3484D-708

D-96L-0500Metal Protector PlusPTFE-N UVS-1010

EM-30LEM-50LEM-60LFB 180G-67G-68G-72G-807G-0050FGG-0051FGG-0052FGG-0100G-0101G-0102G-1001G-2001G-2003

G-4500G-4501G-4700High Vacuum GreaseHP-300HP-870Longterm 00Longterm 2 plusLongterm W2MultilubPG-21PG-54PG-65 PlastislipPG-75X5-6020YM-102YM-103

Chain OilsCompressor and Vacuum Pump OilsGearbox OilsHydraulic Oils and Multi-purpose OilsSpecial Purpose Oils

LIMITED WARRANTY INFORMATION — PLEASE READ CAREFULLY

The information contained herein is offered in good faith and is believed to beaccurate. However, because conditions and methods of use of our products are beyondour control, this information should not be used in substitution for customer’s tests toensure that Dow Corning’s products are safe, effective, and fully satisfactory for theintended use. Suggestions of uses should not be taken as inducements to infringe anyparticular patent.

Dow Corning’s sole warranty is that the product will meet the Dow Corning salesspecifications in effect at the time of shipment.

Your exclusive remedy for breech of such warranty is limited to refund of purchase priceor replacement of any product shown to be other than as warranted.

DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.

DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUEN-TIAL DAMAGES.

Molykote is a registered trademark of Dow Corning Corporation.

Dow Corning is a registered trademark of Dow Corning Corporation.

Freon is a registered trademark of DuPont.

© 2006 Dow Corning Corporation. All rights reserved. Form No: 80-3305-01www.dowcorning.com

Dow Corning®

Silicone SealantsIndustrial

Maintenancefor

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Regardless of how harsh the environment or how extreme the temper-ature, we are sure to have a Dow Corning® sealant to meet your need.

Silicon-based Dow Corning sealants last longer and are more versatilethan most organic polymer sealants. They are durable, have exceptionalperformance characteristics, and meet a wide variety of your industrialbonding and sealing needs.

Features of Dow Corning silicone sealants include:

� Stability over a wide temperature range – When fully cured,our products can be used at temperatures ranging from -85° to600° F (-65° to 315° C).

� Extreme condition resistance – High resistance to UV rays,radiation and weather prevents our products from hardening,cracking, crumbling, drying and becoming brittle.

� Chemical stability – Our sealants do not readily degradeeven under long-term exposure to many chemicals andatmospheric pollutants.

� Good bond strength – Our products provide excellentadhesion to a wide variety of industrial materials, includingglass, ceramics, and wood masonry, painted surfaces, andmany metals and plastics.

� Electrical properties – Designed for a variety of applications,our products can be used in various electrical and electronicapplications, including devices that are thermally cycled over awide temperature range.

When you specify an assembly and maintenance product fromDow Corning, you receive a solution backed by the world leaderin silicone technology with more than 60 years of expertiseand innovations.

This guide will enable you to select the best sealant which matchesyour specific application needs. A technical data sheet is availablefor all products. Please note that applications instructions follow theproduct charts.

Dow Corning® Silicone SealantsDesigned for Industrial Performance Requirements

Application Use Resistance To Recommended TargetDow Corning® CustomerProduct

• Bonding the sole plate Heat 736, Q3-1566 Steam Iron• Sealing the steam chamber Hot water 3-5080HT, Manufacturer

Water vapor 8888

• Bonding outer window to frame Heat (up to 250˚C) 736, Q3-1566 Oven Manufacturer• Bonding inner window to frame 3-5080HT,

8888

• Bonding plastic handle to glass Heat 732, 7091, Kitchenware• Sealing heating plate Hot water 3-5400 Manufacturer

Dish washer detergent

• Bonding rear window Weather 732, 7091, Manufacturers3-5400, 737 of Farm and

ConstructionEquipment

• Sealing & bonding metal flanges Chemicals 730, 732, 735 Chemical Industry,7091, 3-5400 Industrial Machine

Manufacturers

• Sealing gas plate to metal frame Heat 732, 7091, Ceramic Hob• Sealing frame to kitchen counter Hot water 3-5400, 737 Manufacturers

SteamIron

Typical ApplicationsThese are examples of typical applications of Dow Corning industrial sealants. Every applications calls for a specific product profile.This table provides key characteristics to select the most suitable sealant for your applications

Microwaveor Oven

Door

CoffeePot

Farm &Construction

Equipment

MetalFlange

CeramicHob

CureType

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Properties of Uncured MaterialProduct Features Appearance Color(s) Tack Free Time Extrusion Rate Corrosive Odour

(min) (g/min) or Viscosity

700 General purpose Non-slump paste Clear, White 15 450 yes medBlack, Alum

732 Multi-purpose/ Non-slump paste Clear, White, 13 250 yes medComplying with FDA Black

AP Adhesive Good adhesion Non-slump paste Clear, White 12 460 yes medAlum, Black

736 Temperature resistant Non-slump paste Red 12 350 yes med(260° C)1

Q3-1566 High temperature Non-slump paste Black 7 260 yes medresistant (275° C)2

734 Flowable Flowable liquid Clear, White 11 43Pas yes med

730 Flouro-silicone Non-slump paste White 20 440 yes med1May be used in applications with continuous exposure to 260°C (500°F) and intermittent exposure to 315°C (599°F)2Stable and flexible from -50°C (-58°F) to 275°C (527°F), with short peaks up to 350°C (662°F)

7091 Multi-purpose Non-slump paste White, Alum, 28 180 no lowBlack

7093 Low modulus Non-slump paste White, Alum, 32 210 no lowBlack

7096 Translucent Non-slump paste Clear 36 180 no low

739 Good adhesion Non-slump paste White, Black 45 110 no lowto plastics

748 FDA, UL94-HB Non-slump paste White 45 145 no low

9-1363 Fast cure1 Non-slump paste White, Alum, 5-10 200 no lowBlack

3-5400 High performance/ Non-slump paste White, Alum, 15 - no lowGood adhesion Black

11 to 2 minutes skin-over time

737 Multi-purpose/ Non-slump paste Clear, White, 14 395 no lowFast cure1 Black

735 Oil resistant Non-slump paste Black 15 300-450 no low

8888 Temperature resistant Flowable Red 15-20 10-15Pas no low

3-5080 HT High Temperature Non-slump paste Black umber 20 - no lowresistant

13 to 6 minutes skin-over time These values are not intended for use in preparing specifications

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Properties of Cured MaterialProduct Specific Gravity Durometer (Shore A) Elongation (%) Tensile Strength (Mpa) E-modulus 100% (Mpa)

700 1.02 20 570 1.6 -732 1.04 26 540 2.2 0.66AP Adhesive 1.03 24 570 2.2 0.40736 1.04 26 520 2.2 0.55Q3-1566 1.06 43 320 3.5 1.38734 1.03 27 280 1.4 0.64730 1.41 37 200 1.9 1.23

7091 1.40 37 680 2.5 0.837093 1.50 31 730 1.7 0.437096 1.03 20 480 1.6 0.32739 1.52 37 640 1.6 -748 1.33 37 350 1.9 -9-1363 1.34 33 350 1.7 0.833-5400 1.46 31 700 2.5 -

737 1.04 33 300 1.2 -735 1.04 42 300 1.9 -8888 1.06 15-20 100-200 1-1.5 -3-5080 HT 1.04 33 440 1.6 -

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These values are not intended for use in preparing specifications

LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY

The information contained herein is offered in good faith and is believed to be accurate.However, because conditions and methods of use of our products are beyond ourcontrol, this information should not be used in substitution for customer’s tests to ensurethat Dow Corning’s products are safe, effective, and fully satisfactory for the intendeduse. Suggestions of uses should not be taken as inducements to infringe any particularpatent.

Dow Corning’s sole warranty is that the product will meet the Dow Corning salesspecifications in effect at the time of shipment.

Your exclusive remedy for breech of such warranty is limited to refund of purchase priceor replacement of any product shown to be other than as warranted.

DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIEDWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.

DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUEN-TIAL DAMAGES.

Dow Corning are registered trademarks of Dow Corning Corporation.

© 2004 Dow Corning Corporation. All rights reserved. Form No: 80-3252-01

Substrate PreparationAlthough Dow Corning silicone sealants possess excellent bondstrength, maximum adhesion is only attained on surfaces which areclean and dry. Contaminants, such as dirt, grease, water, tar or rustact as release agents and prevent the formation of durable bonds

It is strongly recommended, therefore, that wet or unclean surfacesbe properly prepared before sealants are applied.

� Wipe contaminated surface with a clean, oil-free cloth.� Rewipe surface with a suitable cleaner or industrial solvent,

such as mineral spirits, naphtha or ketones. Note: do not cleansurface with detergent or soap and water. (Soap residue mayact as release agent.)

� Rough rubber surfaces with sandpaper. Make a spot check todetermine the adhesion of sealants for each application. Bondstrength will increase as the sealant cures.

How to ApplyApply Dow Corning adhesives/sealants to one of the prepared sur-faces, then quickly cover with the other substrate to be bonded. Onexposure to moisture, the freshly applied material will “skin over”in about 5-10 minutes (depending on the product) at room tempera-ture and 50% relative humidity. Any tooling should be completedbefore this skin forms. The surface is easily tooled with a spatula.

Use of PrimerFor maximum adhesion, the use of Dow Corning ® 1200 OS Primeris recommended. After solvent cleaning, a thin coat of Dow Corning1200 OS Primer is applied by dripping, brushing or spraying. Atnormal room temperatures and humidity conditions (room tempera-ture, 50% relative humidity), the primer should be allowed to airdry from 15 to 90 minutes. The primer cures in contact with airmoisture, low humidity will necessitate longer drying time

The required drying time for a specific area should be determinedprior to use. Primer which was allowed to cure extensively willnot promote adhesion anymore. As a general rule, drying time ofmore than 6 hours at normal temperatures and humidity shouldbe avoided.

Cure TimeAfter skin formation, cure continues inward from the surface.In 24 hours (at room temperature and 50% relative humidity)Dow Corning adhesive/sealant will cure to a depth of about 2-4mm.Very deep sections, especially when access to atmospheric moistureis restricted, will take longer to cure completely. Cure time isextended at lower humidity levels.

As the sealants cure by reaction with moisture in the air, keep thecontainer tightly sealed when not in use. A plug of used materialmay form in the tip of a tube or cartridge during storage. This iseasily removed and does not affect the remaining contents.

CompatibilitySome Dow Corning adhesives/sealants release a small amount ofacetic acid during cure. This may cause corrosion on some metallicparts or substrates, especially in direct contact or when the cure iscarried out in a totally enclosed environment which would notallow cure by-products to escape.

Health and Environmental InformationTo support Customers in their product safety needs, Dow Corninghas an extensive Product Stewardship organization and a team ofProduct Safety and Regulatory Compliance (PS&RC) specialistsavailable in each area.

For more information please see our website, www.dowcorning.comor consult your local Dow Corning representative.

We help youinvent the future.www.dowcorning.com

TM

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