High Performance 6 GHz Pulse Burst Radar Level Transmitter · Explosion hazard. Do not connect or...

High Performance 6 GHz

Pulse Burst Radar

Level Transmitter

HART Installation and Operating

Manual for Pulsar® Model R96R96 software 1.x

®

Rate of What is the maxi-mum rate the level

Change will rise or fall?_____________

FPO

FPO

PRELIMINARY

58-602 Pulsar® Model R96 Radar Transmitter

Read this Manual Before InstallingThis manual provides information on the Pulsar® ModelR96 Radar transmitter. It is important that all instruc-tions are read carefully and followed in sequence. TheQuickStart Installation instructions are a brief guide to thesequence of steps for experienced technicians to followwhen installing the equipment. Detailed instructions areincluded in the Complete Installation section of this manual.

Conventions Used in this ManualCertain conventions are used in this manual to conveyspecific types of information. General technical material,support data, and safety information are presented in nar-rative form. The following styles are used for notes, cau-tions, and warnings.

NOTESNotes contain information that augments or clarifiesan operating step. Notes do not normally containactions. They follow the procedural steps to whichthey refer.

Cautions

Cautions alert the technician to special conditions thatcould injure personnel, damage equipment, or reducea component’s mechanical integrity. Cautions are alsoused to alert the technician to unsafe practices or theneed for special protective equipment or specific mate-rials. In this manual, a caution box indicates a poten-tially hazardous situation which, if not avoided, mayresult in minor or moderate injury.

WARNINGSWarnings identify potentially dangerous situations orserious hazards. In this manual, a warning indicates animminently hazardous situation which, if not avoided,could result in serious injury or death.

Safety MessagesThe PULSAR Model R96 system is designed for use inCategory II, Pollution Degree 2 installations. Follow allstandard industry procedures for servicing electrical andcomputer equipment when working with or around highvoltage. Always shut off the power supply before touchingany components. Although high voltage is not present inthis system, it may be present in other systems.

Electrical components are sensitive to electrostatic dis-charge. To prevent equipment damage, observe safetyprocedures when working with electrostatic sensitivecomponents.

This device complies with Part 15 of the FCC rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received,including interference that may cause undesired operation.

FCC ID: LPN R95Any unauthorized changes or modifications not expresslyapproved by the party responsible for compliance couldvoid user’s authority to operate this equipment.

WARNING! Explosion hazard. Do not connect or dis-connect designs rated Explosion-proof or Non-incendiveunless power has been switched off and/or the area isknown to be non-hazardous.

Low Voltage DirectiveFor use in Installations Category II, Pollution Degree 2.If equipment is used in a manner not specified by themanufacturer, protection provided by equipment may beimpaired.

Notice of Copyright and LimitationsMagnetrol® & Magnetrol® logotype and Pulsar®

are registered trademarks of Magnetrol® International,Incorporated.

Copyright © 2015 Magnetrol® International,Incorporated. All rights reserved.

MAGNETROL reserves the right to make changes to theproduct described in this manual at any time withoutnotice. MAGNETROL makes no warranty with respectto the accuracy of the information in this manual.

WarrantyAll MAGNETROL electronic level and flow controls arewarranted free of defects in materials or workmanship forone full year from the date of original factory shipment.

If returned within the warranty period; and, upon facto-ry inspection of the control, the cause of the claim isdetermined to be covered under the warranty; then,MAGNETROL will repair or replace the control at no costto the purchaser (or owner) other than transportation.

MAGNETROL shall not be liable for misapplication,labor claims, direct or consequential damage or expensearising from the installation or use of equipment. Thereare no other warranties expressed or implied, except spe-cial written warranties covering some MAGNETROLproducts.

Quality AssuranceThe quality assurance system in place at MAGNETROLguarantees the highest level of quality throughout thecompany. MAGNETROL is committed to providingfull customer satisfaction both in quality products andquality service.

The MAGNETROL quality assurancesystem is registered to ISO 9001 affirmingits commitment to known internationalquality standards providing the strongestassurance of product/service qualityavailable.


Table of Contents

1.0 QuickStart Installation1.1 Getting Started..........................................................5

1.1.1 Equipment and Tools .....................................51.1.2 Configuration Information.............................6

1.2 QuickStart Mounting................................................71.2.1 Antenna .........................................................71.2.2 Transmitter.....................................................7

1.3 QuickStart Wiring ....................................................71.4 QuickStart Configuration .........................................8

1.4.1 QuickStart Menu Options ...........................101.4.1.1 QuickStart Numerical Data Entry...........11

2.0 Complete Installation2.1 Unpacking ..............................................................122.2 Electronic Discharge (ESD) Handling Procedure....122.3 Before You Begin.....................................................13

2.3.1 Site Preparation ............................................132.3.2 Equipment and Tools ...................................132.3.3 Operational Considerations..........................132.3.3.1 Maximum Distance...............................142.3.3.2 Minimum Distance...............................142.3.3.3 Problematic Applications;

GWR Alternative ..................................142.4 Mounting................................................................15

2.4.1 Installing the Antenna ..................................152.4.1.1 Location................................................152.4.1.2 Beam Angle...........................................152.4.1.3 Obstructions .........................................162.4.1.4 Nozzles..................................................162.4.1.5 Standpipes and Stillwells .......................17

2.4.2 Installing the Transmitter .............................172.4.2.1 Orientation ...........................................172.4.2.2 Initial Installation..................................182.4.2.3 Low Echo Margin .................................18

2.5 Wiring ....................................................................192.5.1 General Purpose or Non-Incendive ..............192.5.2 Intrinsically Safe ...........................................202.5.3 Explosion Proof............................................20

2.6 Configuring the Transmitter....................................212.6.1 Bench Configuration....................................212.6.2 Menu Traversal and Data Entry....................222.6.2.1 Navigating the Menu ............................22

2.6.2.2 Data Selection.......................................222.6.2.3 Entering Numeric Data Using

Digit Entry ...........................................232.6.2.4 Entering Numberic Data Using

Increment/Decrement ...........................232.6.2.5 Entering Character Data .......................24

2.6.3 Password Protection .....................................242.6.4 Menu: Step-By-Step Procedure.....................252.6.5 Configuration Menu: Device Setup..............28

2.7 Configuration Using HART®..................................332.7.1 Connections .................................................332.7.2 Display Menu...............................................332.7.3 HART Revision Table ..................................332.7.3.1 Model R96............................................33

2.7.4 HART Menu................................................343.0 Reference Information

3.1 Description .............................................................353.2 Theory of Operation...............................................35

3.2.1 Pulse Burst Radar .........................................353.2.2 Equivalent Time Sampling ...........................36

3.3 Troubleshooting and Diagnostics ............................373.3.1 Diagnostics (Namur NE 107) ......................373.3.2 Diagnostic Indication Simulation.................393.3.3 Diagnostic Indicator Table ...........................403.3.4 Diagnostic Help ...........................................42 3.3.5 Troubleshooting System Problems..................43

3.4 Configuration Information .....................................44 3.4.1 Bottom Blocking Distance Description........45 3.4.2 Echo Rejection .............................................453.4.3 Volumetric Capability ..................................453.4.3.1 Configuration Using Built-in

Vessel Types...........................................453.4.3.2 Configuration Using Custom Table ......47

3.4.4 Reset Function ...............................................473.5 Agency Approvals....................................................48

3.5.1 Agency Drawing & Entity Parameters..........493.6 Parts ........................................................................51

3.6.1 Replacement Parts ........................................51

Pulsar® Pulse Burst Radar Level Transmitter

4 58-602 Pulsar® Model R96 Radar Transmitter

3.7 Specifications ..........................................................523.7.1 Functional – Transmitter ..............................523.7.2 Functional – Environmental.........................533.7.2.1 Safe Operating Area ..............................533.7.2.2 Supply Voltage ......................................54

3.7.3 O-ring (seal) Selection Chart........................543.7.4 Functional – Antenna...................................553.7.5 PULSAR Model R96 Antenna

Pressure/Temperature Rings .........................553.7.6 Physical ........................................................56

3.8 Model Numbers ......................................................573.8.1 PULSAR Model R96 Radar Transmitter ......573.8.2 Radar Antennas – Dielectric Rod .................583.8.3 Radar Antennas – Horn ...............................59

4.0 Advanced Configuration/Troubleshooting Techniques4.1 End-of-Probe Analysis (EOPA) ................................60

4.1.1 Enable EOPA using PACTware .....................604.1.2 Enable EOPA using keyboard/LCD...............61

4.2 Sloped Threshold .....................................................994.3 Echo Rejection .........................................................624.4 Buildup Detection....................................................64

4.4.1 Buildup Detection Setup using PACTware ..........................................68

4.4.2 Buildup Detection Setup using the Keypad..........................................69


1.0 QuickStart Installation

The QuickStart Installation procedures provide an overviewof the key steps for mounting, wiring, and configuring thePULSAR Model R96 radar level transmitter. These proce-dures are intended for experienced installers of electroniclevel measurement instruments.

See Complete Installation, Section 2.0, for detailed installa-tion instructions.

1.1 Getting Started

Before beginning the QuickStart Installation procedures,have the right equipment, tools, and information available.

1.1.1 Equipment and Tools

No special tools are needed. The following items arerecommended:

• Threaded antenna and transmitter . . . . . . 2" (50 mm)

• Transmitter/antenna connection. . . . . . . . 13⁄4" (44 mm)

• Transmitter adjustment . . . . . . . . . . . . . . 11⁄8" (28 mm),3⁄32" (2.5 mm) Hex

• Torque wrench . . . . . . . . . . . . . . . . . . . . . highly desirable

• Flat-blade screwdriver

• Digital multimeter or volt/ammeter . . . . . Optional

• 24 VDC (23 mA) power supply. . . . . . . . Optional


1.1.2 Configuration Information

To utilize the QuickStart menu available on thePULSAR Model R96, some key information is requiredfor configuration.

Gather the information and complete the following operatingparameters table before beginning configuration.

NOTES: The QuickStart menu is available for Level Only applications.

1. Refer to Section 2.6.5 for configuration menus for Volumeapplications.

2. These configuration steps are not necessary if the transmitterwas pre-configured prior to shipment.

Display Question Answer

Level What units of measurement will beUnits used? _____________

Tank What is the tank height? _____________Height

Antenna What type of antenna is being used?Model Select first 7 digits of Model number.

(See nameplate on side of antenna) _____________

Antenna What is maximum nozzle length thatExtension the antenna can be used?

Select last 3 digits of Model number.(See nameplate on side of antenna) _____________

Antenna Is the antenna mounting NPT, BSP,Mount or flanged? _____________

Dielectric What is the dielectric of the processmedium? _____________

Tank Top Is the Tank Top Flat, Horizontal Cylinder,Dome, Irregular or other (non-metallic)? _____________

Top What is the distance from Sensor Blocking Reference point to Maximum Level?

Maximum level should never be lessthan 2” (50 mm) from bottom of antenna. _____________

Bottom Is there a region at the very bottom of theBlocking vessel that cannot be measured due toDistance heating coils, angle tank bottom, etc.? _____________

Turbulence Is turbulence a consideration? _____________

Rate of What is the maximum rate the level Change will rise or fall? _____________

Foam Will there be foam on the surface? _____________

4 mA What is the 0% reference point for theSetpoint 4.0 mA value? _____________(LRV)

20 mA What is the 100% reference point for Setpoint the 20.0 mA value? _____________(URV)

Failure What output current is desired when aAlarm failure indicator is present? _____________


1.2 QuickStart Mounting

NOTE: Confirm the configuration style and process connection (sizeand type) of the PULSAR Model R96 radar transmitter. Ensure itmatches the requirements of the installation before continuingwith the QuickStart installation.

➀ Confirm the model and serial numbers on the nameplatesof PULSAR Model R96 electronics and antenna are identi-cal.

1.2.1 Antenna

➁ Carefully place the antenna into the vessel. Mount in alocation equal to 1⁄2 the radius of tank top. Do not mount incenter of vessel nor closer than 18" (45 cm) of tank wall.

➂ Secure the antenna to the vessel.

➃ Leave the protective plastic cap in place until ready toinstall the transmitter.

NOTE: Do not use sealing compound or TFE tape on antenna connec-tion to transmitter. This connection is sealed by a Viton® O-ring.

1.2.2 Transmitter

1. Remove the protective plastic cap from the top of theantenna and store for future use. Make sure the bottom ofthe Universal connector (Teflon®) ➄ and inside of theantenna are clean and dry. Clean with isopropyl alcohol andcotton swabs if necessary.

2. Place the transmitter on the antenna.

3. Ensure the housing/launcher set screw is loose and thehousing can be turned. Align the antenna index mark so itis at an angle of 45° to a line from the radar unit to thenearest tank wall.

4. Rotate the transmitter so that it is in the most convenientposition for wiring, configuring, and viewing.

5. While keeping the housing and launcher aligned, tightenboth the housing/launcher set screw and large Universalconnector Hex nut. Tighten the universal connector to30 ft./lbs of force. A torque wrench is highly desirable.DO NOT LEAVE HAND TIGHT.

• Do not place insulating material around any part of theRadar transmitter including the antenna flange.

1.3 QuickStart Wiring

WARNING! Explosion hazard. Do not remove covers unless powerhas been switched off or the area is known to be non-hazardous.

➁

➀

➂

➃

➀

➄

Set Screw

UniversalConnector

IndexMark

1 dot: GP/IS2 dots: XP


NOTE: Ensure that the electrical wiring to the PULSAR Model R96radar transmitter is complete and in compliance with all regula-tions and codes.

1. Remove the cover of the upper wiring compartment.

2. Attach a conduit fitting and mount the conduit plug in thespare opening. Pull the power supply wire through the con-duit fitting.

3. If present, connect cable shield to an earth ground at thepower supply.

4. Connect the positive supply wire to the (+) terminal and thenegative supply wire to the (-) terminal. For ExplosionProof Installations, see Wiring, Section 2.5.3.

5. Replace the cover and tighten.

1.4 QuickStart Configuration

If requested, the PULSAR Model R96 transmitter isshipped fully pre-configured for the application and can beinstalled immediately. Otherwise it is shipped configuredwith default values from the factory and can be easilyreconfigured in the shop. The minimum configurationinstructions follow. Use the information from the operatingparameters table before beginning configuration. SeeConfiguration Information, Section 1.1.2.

The Quick Start menu offers a very simple two screenoverview showing the basic parameters required for a typical“Level Only” application.

1. Apply power to the transmitter.

The graphic LCD display can be programmed to changeevery 2 seconds to show pertinent Measured Values on theHome Screen. For example: Level, %Output, and Loopcurrent can all be displayed on a rotating screen.

The LCD can also be programmed to always show just oneof the Measured Variables at all times. For example: Levelcan be the only value displayed on the screen.

2. Remove the cover of the electronic compartment.

Red (+)Black (-)

(+)

(-)

Up Down Back Enter

FPO


3. The push buttons offer multiple forms of functionality formenu navigation and data entry. (See Section 2.6 for com-plete explanation).

UP moves up through the menu or increases a displayedvalue.

DOWN moves down through the menu or decreases adisplayed value.

BACK exits a branch of the menu or exits withoutaccepting entered value.

ENTER enters a branch of the menu or accepts adisplayed entry.

NOTE: Holding down ENTER when any menu or parameter is high-lighted will show help text in reference to that item.

The default User Password = 0. (If a password is requested,enter it at that time.)

The following configuration entries are the minimumrequired for a QuickStart configuration. Refer to figures atleft.

4. Press any key at the Home Screen to access the Main Menu.

5. Press ENTER with the DEVICE SETUP menu itemhighlighted.

6. Press ENTER with the QUICKSTART menu itemhighlighted.

The QuickStart shows the basic parameters, with thepresent value of the highlighted parameter shown at thebottom of the screen.

One can now quickly and easily scroll through theQuickStart configuration items, changing those parametersas required:

• Scroll to the parameter to be changed.

• Press ENTER at the highlighted parameter.

• Scroll to the desired option, then press ENTER.

• Scroll to next parameter or press BACK when finished to exit the QuickStart menu.

Section 1.4.1 lists and describes the nine parameters in theQuickStart menu.

7. After making all of the necessary changes in the QuickStartmenu, press the BACK button three times to return to theHome Screen.

8. The QuickStart configuration is complete. If properly con-figured, the Model R96 transmitter is measuring level and isready for service.

➪

➪

➪

➪

➪

➪➪

➪

➪

Up Down Back Enter

STEP 4

STEP 5

STEP 6

FPO

FPO

FPO


Level Units Select the Units of measurement for the level readout:

• Inches • Feet • Millimeters • Centimeters • Meters

Tank Height Enter tank height (in Level Units selected)

Antenna Model Select the Antenna Model to be used with Model R96:

• RAA-x — TFE rod• RAB-G — Polypropylene rod• RAB-L — Polypropylene rod• RAB-x — Halar rod• RA3-x — 3” horn• RA4-x — 4” horn• RA6-x — 6” horn

Antenna Extension 0 For nozzel height ≤1" (25 mm) (for threaded process connection only)1 For nozzel height ≤4" (100 mm)2 For nozzel height ≤8" (200 mm) (ESP designation for TFE rod only)3 For nozzel height ≤12" (300 mm)

Antenna Mount Select the type of Antenna Mounting to the vessel:

• NPT (National Pipe Thread)• BSP (British Standard Pipe)• Flange (ANSI or DIN)

Dielectric Range Enter the Dielectric Range for the material to be measured.Below 1.7 (Light Hydrocarbons like Propane and Butane)1.7 to 3.0 (Most typical hydrocarbons)3.0 to 10 (Varying dielectric, for example: mixing tanks)Above 10 (Water-based media)

HA

RT

Only

4mA Set Point

(LRV)

Enter the level value (0%-point) for the 4 mA point. Lower Range Value (LRV).Refer to Section 1.4.1.1.

20mA Set Point

(URV)

Enter the level value (100%-point) for the 20 mA point. Upper Range Value (URV).Refer to Section 1.4.1.1.

Failure Alarm Enter the desired output state when a Failure Indicator is active.• 22 mA• 3.6 mA• Hold (Hold last value is not recommended)

1.4.1 QuickStart Menu Options


1.4.1.1 QuickStart Numerical Data Entry

To make numerical entry changes to Tank Height:

UP moves up to the next highest digit (0,1,2,3,....,9 orthe decimal point).If held down the digits scroll until the push button isreleased.

DOWN moves up to the next lowest digit (0,1,2,3,....,9or the decimal point). If held down the digits scroll untilthe push button is released.

BACK moves the cursor to the left and deletes a digit.If the cursor is already at the leftmost position, then thescreen is exited without changing the previously savedvalue.

ENTER Moves the cursor to the right. If the cursor islocated at a blank character position, the new value issaved.

Scrolling further DOWN in the QuickStart menu results inthe remaining parameters appearing one by one, with thepresent highlighted value shown at the bottom of thescreen.

BACK returns to the previous menu without changingthe original value, which is immediately redisplayed.

ENTER accepts the displayed value and returns to theprevious menu.

➪➪

➪

➪

➪

➪


2.0 Complete Installation

This section provides detailed procedures for properlyinstalling, wiring, configuring, and, as needed, troubleshoot-ing the PULSAR Model R96 Radar Level Transmitter.

2.1 Unpacking

Unpack the instrument carefully. Make sure all componentshave been removed from the packing material. Check all thecontents against the packing slip and report any discrepanciesto the factory.

Before proceeding with the installation, do the following:

• Inspect all components for damage. Report any damage tothe carrier within 24 hours.

• Make sure the nameplate model number on the antenna andtransmitter agree with the packing slip and purchase order.

• Record the model and serial numbers for future referencewhen ordering parts.

Model Number

Serial Number

2.2 Electrostatic Discharge (ESD)Handling Procedure

MAGNETROL electronic instruments are manufactured tothe highest quality standards. These instruments use electroniccomponents that may be damaged by static electricity presentin most work environments.

The following steps are recommended to reduce the risk ofcomponent failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an anti-static bag is not available, wrap the board in aluminum foil.Do not place boards on foam packing materials.

• Use a grounding wrist strap when installing and removingcircuit boards. A grounded workstation is recommended.

• Handle circuit boards only by the edges. Do not touchcomponents or connector pins.

• Make sure that all electrical connections are completelymade and none are partial or floating. Ground all equip-ment to a good, earth ground

WARNING! Potential electrostatic charging hazard. Do not rubwith dry cloth.


2.3 Before You Begin

2.3.1 Site Preparation

Each PULSAR Model R96 Radar transmitter/antenna isbuilt to match the physical specifications of the requiredinstallation. Ensure that the probe process connection iscorrect for the threaded or flanged mounting on the vesselwhere the transmitter will be placed. See Mounting, Section2.4.

Ensure that all local, state, and federal regulations andguidelines are observed. See Wiring, Section 2.5.

Ensure that the wiring between the power supply and PULSAR Model R96 Radar transmitter is complete andcorrect for the type of installation. See Specifications,Section 3.7.

2.3.2 Equipment and Tools

No special tools are needed. The following items arerecommended:

• Threaded antenna and transmitter . . . . . . 2" (50 mm)

• Transmitter/antenna connection. . . . . . . . 13⁄4" (44 mm)

• Transmitter adjustment . . . . . . . . . . . . . . 11⁄8" (28 mm),. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3⁄32" (2.5 mm) Hex

• Torque wrench . . . . . . . . . . . . . . . . . . . . . highly desirable

• Flat-blade screwdriver. . . . . . . . . . . . . . . . highly desirable

• Digital multimeter or volt/ammeter . . . . . Optional

• 24 VDC (23 mA) power supply. . . . . . . . Optional

2.3.3 Operational Considerations

Radar applications are characterized by three basic conditions;Dielectric (process medium), Distance (measuring range)and Disturbances (turbulence, foam, false targets, multiplereflections and rate of change). The PULSAR Model R96Radar transmitter is offered with two antenna configura-tions—Horn (3", 4" 6") and Dielectric Rod. Ideally, the 6"(DN150) Horn antenna should be used to ensure the bestpossible performance in all operational conditions.

2.3.3.1 Maximum Distance

The chart on the following page shows the maximum meas-uring range (Distance) of each antenna based on fundamen-tal conditions of Dielectric, Distance and Turbulence.Distance is measured from the Sensor Reference Point (bot-tom of NPT thread, top of BSP thread or face of a flange).


2.3.3.2 Minimum Distance

If the liquid level is allowed onto the antenna, noise andmedia build-up drastically decrease reliable measurement.Liquid should not be allowed closer than 8.5 inches(216 mm) from the bottom of the sensor reference point.

2.3.3.3 Problematic Applications; GWR Alternative

Some application concerns can be problematic for Non-Contact Radar. For these, Guided Wave Radar is recom-mended:

• Extremely low dielectric media (εr<1.7)

• Stillwells, standpipes, bridles, cages and bypass columns.

• Very weak reflections from the liquid surface (particularlyduring turbulence) can cause poor performance.

• Tanks heavily cluttered with false targets (mixers, pumps,ladders, pipes, etc.)

• During times of very low liquid levels of low dielectric media,the metal tank bottom may be detected which can deterio-rate performance.

• Foam can either absorb or reflect the microwave energydepending upon the depth, dielectric, density and wallthickness of the bubbles. Due to typical variations in theamount (depth) of foam, it is impossible to quantify per-formance. It may be possible to receive most, some or noneof the transmitted energy.

• When measurement close to flange is critical

Extremely high liquid levels (Overflow) conditions whenliquid very near the antenna can cause erroneous read-ings and measurement failure.

Refer to PULSAR Model R96 bulletin 58-102 foradditional information

Dielectric TurbulenceDielectric

Rod (11⁄2")4" Horn 6" Horn

1.7-3.0

None 35 (10.7) 40 (12.2 45 (13.7)

Light, < 0.5" 28 (8.5) 33 (10.1) 37 (11.3)

Moderate, < 1.0" 21 (6.4) 26 (7.9) 29 (8.8)

Heavy, > 1.0" 15 (4.6) 17 (5.2) 20 (6.1)

3.0-10.0

None 50 (15.2) 55 (16.8) 60 (18.3)

Light, < 0.5" 40 (12.2 44 (13.4) 48 (14.6)

Moderate, < 1.0" 30 (9.1) 33 (10.1) 35 (10.7)

Heavy, > 1.0" 20 (6.1) 22 (6.7) 25 (7.6)

10.0-100

None 65 (20) 65 (20) 65 (20)

Light, < 0.5" 52 (15.8) 52 (15.8 53 (16.2)

Moderate, < 1.0" 39 (11.9) 39 (11.9) 41 (12.5)

Heavy, > 1.0" 25 (7.6) 27 (8.2) 30 (9.1)

MAXIMUM DISTANCE feet (meters)

2" (50 mm)

SensorReference

Point

SensorReference

Point

SensorReference

Point

NPT Process

Connection

BSP Process

Connection

ANSI or DIN Welded Flange

Dielectric rod minimum dielectric = 2.0

“When measurementclose to flange is criti-cal.” (LATER)JH


2.4 Mounting

The PULSAR Model R96 Radar transmitter can be mount-ed to a vessel using a variety of process connections.Generally, either a threaded or flanged connection is used.For information about the sizes and types of connectionsavailable, see Antennae Model Numbers, Section 3.8.2.

2.4.1 Installing the Antenna

Before installing, ensure that:

• Model and Serial numbers on the nameplates of thePULSAR Model R96 transmitter and antenna are identical.

• Process temperature, pressure, dielectric, turbulence anddistance are within the antenna specifications for theinstallation.

• Rod of a Dielectric Rod antenna is protected from bendingor breaking; there is no metal sub-structure.

• Insulating material is not placed around any part of theRadar transmitter including the antenna flange.

• Protective cap is kept on the antenna if the transmitter is tobe installed at a later time.

• Antenna is being mounted in the optimal location. See fol-lowing sections: Location, Beam Angle, Obstructions andNozzles for specific information.

• If the liquid level is allowed onto the antenna, noise andmedia buildup drastically decrease reliable measurement.Liquid should not be allowed closer than 2 inches (50 mm)from the bottom of the antenna.

2.4.1.1 Location

Ideally, the Radar transmitter should be mounted providingan unobstructed signal path to the liquid surface where itshould illuminate (with microwave energy) the largest,possible surface area. See Section 2.4.1.2, Beam Angle.Unavoidable obstacles will produce reflections that must beminimized during field configuration. See Section 3.4.2,Echo Rejection. Mount in a location equal to 1⁄2 the radiusof tank top. Do not mount in center of vessel nor closerthan 18" (45 cm) of tank wall.

2.4.1.2 Beam Angle

The various antenna designs exhibit different beam patterns.Ideally, the beam pattern should illuminate with microwavebeam the maximum liquid surface with minimum contactwith other objects in the vessel including the tank wall. Use thedrawings at left to determine the optimum installation location.

1/2Radius

> 18"(45 cm)

D

WW

∝ ∝

Beam Spread, W @-3dB; ft (m)

Antenna

Beam Angle(∝)

Dielectric Rod

25°

4" Horn

25°

6" Horn

17°

Distance, D

10 (3) 4.5 (1.37) 4.5 (1.37) 3.0 (0.91)

20 (6) 8.9 (2.71) 8.9 (2.71) 6.0 (1.83)

30 (9) 13.3 (4.05) 13.3 (4.05) 9.0 (2.74)

40 (12) 17.8 (5.43) 17.8 (5.43) 12.0 (3.66)

50 (15) 22.2 (6.77) 22.2 (6.77) 15.0 (4.57)

60 (18) 26.6 (8.11) 26.6 (8.11) 18.0 (5.49)

65 (20) 28.9 (8.81) 28.9 (8.81) 19.5 (5.95)


2.4.1.3 Obstructions

Almost any object that falls within the beam pattern will causereflections that may be misinterpreted as a false liquid level.Although PULSAR Model R96 has a powerful EchoRejection routine, all possible precautions should be taken tominimize false target reflections with proper installation andorientation.

2.4.1.4 Nozzles

Improper installation in a nozzle creates “ringing” that willadversely affect measurement. The antenna should always bemounted so the active section of the antenna is a minimumof 0.5" (12mm) outside the nozzle. Antenna extensions areoffered to allow the PULSAR Model R96 transmitter towork reliably in nozzles with “L” dimensions of 1" (25mm), 4" (100mm), 8" (200mm) or 12" (300mm). Standardantennas (no extension) are shown below for reference. SeeSection 3.7.6 for dimensional drawings of all antennadesigns including nozzle extensions.

0.50" (13 mm)Minimum

2" (50 mm)Minimum Diameter

Dielectric Rod Antenna

Coupling

2" (50 mm)

2" (50 mm)

8" (200 mm)

Horn Antenna

Nozzle Height" L " Dimension

2.8(55)

0.68 (17) ThreadEngagement

AC

B

D∅

3(76)

H

∅Aperture

Model #Antenna

Extension

(maximum “L”

dimension)

All All BSP

8th Digit Dim A Dim B Dim C

0 1" (25 mm) 2.2 (56) 11.1 (282) 3.0 (76)

1 4" (100 mm ) 5.1 (130) 14.0 (356) 5.9 (150)

2 8" (200 mm) 9.1 (231) 18.0 (457) 9.9 (251)

3 12" (300 mm) 13.1 (333) 22.0 (559) 13.9 (353)

Antenna Extension O.D.

Dimension D

TFE Rod ∅ 1.625 (41)

PP Rod ∅ 1.50 (38)

All-Plastic

Rod∅ 1.625 (41)

Model #

Antenna

Extension

(maximum “L”

dimension)

3" Horn 4" Horn 6" Horn

8th Digit Dim H Dim H Dim H

0 1" (25 mm) 2.7 (51)

1 4" (100 mm )

N/A

4.6 (117)

2 8" (200 mm) 8.4 (213) 8.3 (211)

3 12" (300 mm) 12.4 (315) 12.4 (315)

Aperture 2.95" (75 mm) 3.75" (95 mm) 5.75" (146 mm)

DIELECTRIC RODS

HORNS


2.4.1.5 Standpipes and Stillwells

The PULSAR Model R96 can be mounted in a standpipeor stillwell but certain items must be considered:

• Metal stillwells only: Sizes 3–8 inches (80–200 mm).(Beyond 8", effects are negligible.)

• Diameter must be consistent throughout length; no reducers.

• Use only horn antennas sized to pipe ID; 3–6" (80–150mm); 8" pipe can use a 6" horn.

• Stillwell length must cover complete range of measurement(i.e., liquid must be in stillwell).

• Welds should be smooth.

• Vents: holes <0.5" diameter, slots <0.5" width.

• If an isolation valve is used, it must be a full port ball valvewith an I.D. equal to the pipe diameter.

• Bridles/Bypass Installations: The launcher (index mark)should be rotated 90° from process connections.

• Configuration must include an entry for the PIPE I.Dparameter. See Section 2.6.5.1, Item 35- PIPE I.D.

• There will be some increased dielectric sensitivity; systemgain will be reduced when PIPE ID >0.

2.4.2 Installing the Transmitter

• Remove the protective plastic cap from the top of antenna.Store the cap in a safe place in case the transmitter has to beremoved later.

• Carefully place the transmitter on the antenna.

• Rotate the transmitter to face the most convenient directionfor wiring, configuration and viewing. Do not tighten theuniversal connector (large hex nut) nor the set screw on thehousing base. The transmitter launcher must be orientedproperly for optimal performance.

• Do not place insulating material around any part of theradar transmitter including the antenna flange.

2.4.2.1 Orientation

The PULSAR Model R96 transmitter utilizes a linearlypolarized, microwave beam that can be rotated to improveits performance. Proper orientation can minimize unwantedtarget reflections, decrease sidewall reflections (multipath)and maximize direct reflections from the liquid surface. Theindex mark located on the side of the launcher is oriented inthe same direction as the polarization.

The index mark is also present for reference(1 dot: GP/IS or2 dots: XP). The launcher is considered to be at 0° whenthe index mark is closest to the tank wall. (See figures at left.)

Set Screw

UniversalConnector

IndexMark

1 dot: GP/IS2 dots: XP

IndexMark

index mark

45°

Polarization Pattern

PULSAR Model R96 Mounted in

Stillwell (Bridle)


2.4.2.2 Initial Installation

Ideally, the transmitter should be mounted half the radiusfrom the tank wall. Align the index mark so it is at an angleof 45 degrees to a line from the radar unit to the nearesttank wall. For horizontal cylindrical vessels, align thelauncher (index mark) so it is facing along the long axis ofthe vessel. Once properly oriented, tighten set screws andUniversal connector (30 ft-lbs of force).

A transmitter mounted within 18" (45 cm) of a tank wallmay demand orientation adjustments to limit multipathand optimize performance. See Section 2.4.2.3 Signal Loss.

NOTE: ALWAYS RUN THE ECHO REJECTION ROUTINE AFTER MAKINGCHANGES TO MENU CHOICES (Antenna Type, Antenna Mount,

Tank Height, Blocking Distance, Dielectric, Turbulence, Rate

Change, Foam) or when launcher is repositioned.

2.4.2.3 Low Echo Margin

Low Echo Margin has many potential causes. Following aretwo initial areas for investigation.

Launcher Orientation: Initial launcher orientation is always45 degrees (see Sections 2.4.1 & 2.4.2). In tall vessels andwhen antenna is mounted close to the tank wall, improve-ment in Echo Margin (signal quality) may be attained byrotating the launcher to 90 degrees.

Echo Loss: If the Level signal is lost repeatedly at a specificpoint in the vessel, it is usually a symptom that multipath(side-wall) reflections are causing cancellation by returningto the transmitter exactly 180° out of phase with the actualLevel signal. This can be improved by utilizing the follow-ing procedure:

• Scroll to Display Config Menu under Device Setup. Thismenu shows both Level and Echo Margin.

• Bring the Level up (or down) to the exact point where thesignal is repeatedly lost. Monitor the Echo Margin value asthis point is being approached. The Echo Margin value willdegrade to a low point before it begins to increase.

• When the Echo Margin reaches this low point, loosen boththe Universal connector and the set screw. Slowly rotate thelauncher clockwise approximately 10–20° (the transmittercan be rotated independently). Allow the unit to stabilizefor approximately 1 minute. Repeat this process until theEcho Margin value is optimized.

• Without disturbing the position of the launcher, positionthe transmitter head back to its most convenient location.

• Tighten both the Universal connector (30 ft-lbs of force) andLauncher set screw.

1/2 Radius

Launch

er

Index

mar

k

(facin

g 45°)

45°

90°

Top View

Mounted 1⁄2 radius

Set Screw

UniversalConnector

TBD


Red (+)Black (-)

(+)

(-)

NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTERMAKING CHANGES TO MENU CHOICES (Antenna Type,Antenna Mount, Sensor Offset, Tank Height, Blocking

Distance, Dielectric, Turbulence, Rate Change, Foam) orwhen launcher is repositioned.

2.5 Wiring

Caution: HART versions of the PULSAR Model R96 transmitteroperate at voltages of 11–36 VDC, while FOUNDATION field-bus versions operate at 9–17.5 VDC. Higher voltages willdamage the transmitter.

Wiring connections between the power supply and thePULSAR Model R96 Radar Transmitter should be madeusing 18–22 AWG shielded twisted pair instrument cable.Connections are made to the terminal strip and theground connections within the top enclosure compartment.

The directions for wiring the PULSAR Model R96 trans-mitter depend on the application:

• General Purpose or Non-Incendive (Cl I, Div. 2)

• Intrinsically Safe

• Explosion Proof

WARNING! Explosion hazard. Do not disconnect equipment unlesspower has been switched off or the area is known to benon-hazardous.

2.5.1 General Purpose or Non-incendive (Cl I, Div. 2)

A general purpose installation does not have flammablemedia present.

Areas rated Non-Incendive (Cl I, Div. 2) have flammablemedia present only under abnormal conditions.

No special electrical connections are required.

Caution: If flammable media is contained in the vessel, the trans-mitter must be installed per Class I, Div 1 standards ofarea classification.

To install General Purpose or Non-Incendive wiring:

1. Remove the cover from the wiring compartment of thetransmitter. Install the conduit plug in the unused openingand use PTFE tape/sealant to ensure a liquid-tight connec-tion.

2. Install a conduit fitting and pull the supply wires.

3. Connect shield to an earth ground at power supply.

4. Connect an earth ground wire to the nearest green groundscrew (not shown in illustration).

5. Connect the positive supply wire to the (+) terminal andthe negative supply wire to the (-) terminal.


6. Replace and tighten the cover to the transmitter wiringcompartment before applying power.

2.5.2 Intrinsically Safe

An Intrinsically Safe (IS) installation potentially has flam-mable media present. An approved IS barrier must beinstalled in the non-hazardous (safe) area to limit the avail-able energy out to the hazardous area.

See Agency Drawing – Intrinsically Safe Installation,Section 3.5.1.

To install Intrinsically Safe wiring:

1. Ensure that the IS barrier is properly installed in the safearea (refer to local plant or facility procedures). Completethe wiring from the power supply to the barrier and fromthe barrier to the PULSAR Model R96 transmitter.

2. Remove the cover from the wiring compartment of thetransmitter. Install the conduit plug in the unused openingand use PTFE tape/sealant to ensure a liquid-tightconnection.

3. Install a conduit fitting and pull the supply wires.

4. Connect shield to an earth ground at power supply.

5. Connect an earth ground wire to the nearest green groundscrew (not shown in illustration).


7. Replace and tighten the cover to the wiring compartmentof the transmitter before applying power.

2.5.3 Explosion Proof

Explosion Proof (also referred to as XP or flameproof ) isanother method of designing equipment for installationinto hazardous areas. A hazardous location is an area inwhich flammable gases or vapors are (or may be) presentin the air in quantities sufficient to produce explosive orignitable mixtures.

The wiring for the transmitter must be contained inExplosion Proof conduit extending into the safe area.

• Due to the specialized design of the PULSAR MODELR96 transmitter, no Explosion Proof conduit fitting (EYseal) is required within 18" of the transmitter.

• An Explosion Proof conduit fitting (EY seal) is requiredbetween the hazardous and safe areas. See AgencySpecifications, Section 3.5.

Red (+)Black (-)

(+)

(-)


To install an Explosion Proof transmitter:

1. Install Explosion Proof conduit from the safe area to theconduit connection of the PULSAR Model R96 transmit-ter (refer to local plant or facility procedures).

2. Remove the cover from the wiring compartment of thetransmitter.

3. Connect shield to an earth ground at the power supply.

4. Connect an Earth ground wire to the nearest green groundscrew per local electrical code (not shown in illustration).


6. Replace and tighten the cover to the wiring compartmentof the transmitter before applying power.

2.6 Configuring the Transmitter

Although the PULSAR Model R96 transmitter can bedelivered pre-configured from the factory, it can also beeasily reconfigured in the shop or at the installation usingthe local LCD/Keypad or PACTware/DTM. Bench config-uration provides a convenient and efficient way to set upthe transmitter before going to the tank site to completethe installation.

Before configuring any transmitter, collect all operatingparameters information (refer to Section 1.1.2).

Apply power to the transmitter and follow the step-by-stepprocedures for the menu-driven transmitter display. Referto Sections 2.6.2 and 2.6.4.

Information on configuring the transmitter using a HARTcommunicator is given in Section 2.7, ConfigurationUsing HART.

Please refer to I/O manual 58-640 for information onFOUNDATION fieldbus output.

2.6.1 Bench Configuration

The PULSAR Model R96 transmitter can be easily config-ured at a test bench by connecting a standard 24 VDCpower supply directly to the transmitter terminals asshown in the accompanying diagram. An optional digitalmultimeter is shown in the event that mA current meas-urements are desired.

NOTE: Current measurements taken at these test points are anapproximate value. Accurate current readings should betaken with the digital multimeter directly in series with theloop.

+

–Power Supply

24 VDC

–

+

(–) negative(+) positive

TestCurrent Meter

Explosion Proof Model


NOTE: When using a HART communicator for configuration, a mini-mum 250-ohm line load resistance is required. Refer to yourHART communicator manual for additional information.

NOTE: The transmitter can be configured without the antennaattached. Disregard any diagnostic indicators that mayappear.

2.6.2 Menu Traversal and Data Entry

The four push buttons offer various forms of functionalityfor navigation and data entry.

The PULSAR Model R96 user interface is hierarchical innature, best described as a tree structure. Each level in thetree contains one or more items. Items are either menulabels or parameter names.

• Menu labels are presented in all capital letters

• Parameters are capital words

2.6.2.1 Navigating the Menu

UP moves to the previous item in the menu branch.

DOWN moves to the next item in the menu branch.

BACK moves back one level to the previous (higher)branch item.

ENTER enters into the lower level branch or switchesto the entry mode. Holding the ENTER down on anyhighlighted menu name or parameter will show helptext for that item.

2.6.2.2 Data Selection

This method is used for selecting configuration data froma specific list.

UP and DOWN to navigate the menu and high-light the item of interest

ENTER allows modification of that selection

UP and DOWN to choose new data selection

ENTER to confirm selection

Use BACK (Escape) key at any time to abort the pro-cedure and escape to previous branch item

➪

➪

➪

➪

➪

➪

➪

➪

➪

➪

➪

Up Down Back Enter

+

–

+

–

Power Supply24 VDC

(-) negative(+) positive

TestCurrent Meter

G.P./I.S./Explosion Proof Model

FPO


2.6.2.3 Entering Numeric Data Using Digit Entry

This method is used to input numeric data, e.g., TankHeight, set 4 mA and set 20 mA.

All numeric values are left-justified, and new values areentered from left to right. A decimal point can beentered after the first digit is entered, such that .9 isentered as 0.9.

Some configuration parameters can have a negativevalue. In this case, the leftmost position is reversed forthe sign (either "-" for a negative value, or "+" for a pos-itive value).

2.6.2.4 Entering Numeric Data Using Increment/Decrement

Use this method to input the following data intoparameters such as Damping and Failure Alarm.

Push button Keystroke Action

UpMoves up to the next highest digit (0,1,2,3,....,9or decimal point). If held down the digits scrolluntil the push button is released.

DownMoves up to the next lowest digit (0,1,2,3,....,9 ordecimal point). If held down the digits scroll untilthe push button is released.

Back

Moves the cursor to the left and deletes a digit. Ifthe cursor is already at the leftmost position,then the screen is exited without changing thepreviously saved value.

EnterMoves the cursor to the right. If the cursor islocated at a blank character position, the newvalue is saved.


Up

Increments the displayed value. If held downthe digits scroll until the push button is released.Depending on which screen is being revised, theincrement amount may increase by a factor of 10after the value has been incremented 10 times.

Down

Decrements the displayed value. If held down thedigits scroll until the push button is released.Depending on which screen is being revised, thedecrement amount may increase by a factor of10 after the value has been decremented 10times.

BackReturns to the previous menu without changingthe original value, which is immediately redis-played.

EnterAccepts the displayed value and returns to theprevious menu.


2.6.2.5 Entering Character Data

This method is used for parameters requiring alphanumericcharacter entry, such as for entering tags, etc.

General Menu Notes:

2.6.3 Password Protection

The PULSAR MODEL R96 Model R96 transmitter hasthree levels of password protection to restrict access to cer-tain portions of the menu structure that affect the operationof the system. The user password can be changed to anynumerical value up to 59999. When the transmitter is pro-grammed forpassword protection, a password is required wheneverconfiguration values are changed.

User Password

The User Password allows the customer to limit access tothe basic configuration parameters.

The default User Password installed in the transmitter atthe factory is 0. With a password of 0, the transmitter is nolonger password protected and any value in the basic usermenus can be adjusted without entering a confirmingpassword.

NOTE: If a User Password is not known or has been misplaced, themenu item New Password in the DEVICE SETUP/ADVANCEDCONFIG menu displays an encrypted value representing thepresent password. Contact Technical Support with thisencrypted password to retrieve the original User Password.


UpMoves to the previous character (Z...Y...X...W).If held down, the characters scroll until the pushbutton is released.

DownMoves to the next item character (A...B...C...D).If held down, the characters scroll until the pushbutton is released.

Back

Moves the cursor back to the left. If the cursor isalready at the leftmost position, then the screenis exited without changing the original tag char-acters.

EnterMoves the cursor forward to the right. If thecursor is at the rightmost position, then thenew tag is saved.


Advanced Password

Certain portions of the menu structure that contain moreadvanced parameters are further protected by an AdvancedPassword.

This password will be provided, when necessary, by Factorytechnical support.

Factory Password

Calibration-related and other factory settings are furtherprotected by a Factory Password.

2.6.4 Model R96 Menu: Step-By-Step Procedure

The following tables provide a complete explanation of thesoftware menus displayed by the PULSAR Model R96transmitter. The menu layout is similar between the localKeypad/LCD interface, the DD, and the DTM.

Use these tables as a step-by-step guide to configure thetransmitter based on the desired measurement type from thefollowing selections:

• Level Only

• Level & Volume

HOME SCREEN

The Home Screen consists of a “slide show” sequence ofMeasured Values screens which are rotated at 2-secondintervals. Each Home Measured Value screen can present upto four information items:

• HART® Tag

• Measured ValueLabel, Numerical Value, Units

• StatusWill be displayed as text or optionally with NAMURNE 107 symbol

• Primary Value Bar Graph (shown in %)

The Home Screen presentation can be customized by view-ing or hiding some of these items. See DISPLAY CONFIGunder the DEVICE SETUP menu in Section 2.6.5 —Configuration Menu.

At left is an example of a Home Screen for a Model R96configured for a Level Only application.

Up Down Back Enter

FPO


MAIN MENU

Pressing any key on the Home Screen will present the MainMenu, consisting of three basic menu labels shown in allcapital letters.

• DEVICE SETUP

• DIAGNOSTICS

• MEASURED VALUES

As shown, the reverse video represents a cursor identifyingthe selected item, which will appear in reverse video on theLCD. The actions of the keys at this point are:

NOTES: 1. Items and parameters that are shown in lower level menuswill depend on the Measurement Type chosen. Thoseparameter not applicable to the present Measurement Typewill be hidden.

2. Holding down the Enter key when the cursor is highlightedover a parameter or menu will provide additional informationabout that item.

DEVICE SETUP

Choosing DEVICE SETUP from the MAIN MENU willresult in an LCD presentation as shown at left.

The small down arrow shown at the right hand side of thescreen is the indication that more items are available belowand can be accessed by pressing the DOWN key.

Section 2.6.5 shows the entire tree menu for the Model R96DEVICE SETUP Menu.

DIAGNOSTICS

Refer to Section 3.3.4

MEASURED VALUES

Allows the user to scroll through all of the availablemeasured values for the measurement type chosen.


UpNo action as the cursor is already at the firstitem in the MAIN MENU

Down Moves the cursor to DIAGNOSTICS

BackMoves back to HOME SCREEN, the levelabove MAIN MENU

Enter Presents the selected item, DEVICE SETUP


TankHeight

Sensor Reference Point

Top BlockingDistance

Safety Zone

Bottom Blocking Distance

MeasurementRegion

SensorLevel

Distance

SensorLevel

Distance– Level Trim

Level = Tank Height –(Sensor Level Distance

– Level Trim)

Level Trim


Home Screen

Main Menu

Device Setup Quick StartIdentityBasic Config

Display ConfigAdvanced ConfigFactory Config

Level Units:InchesFeetMillimetersCentimetersMetersTank Height24 inches to 130 feet(60 cm to 40 m)

Antenna Model:RAA-x TFE RodRAB-G PolyP RodRAB-L PolyP RodRAB-x PolyP RodRAC-x Halar RodRA3 3" HornRA4 4" HornRA6 6" Horn

Antenna Mount:NPTBSPFlange

Antenna Extension:-0** nozzle up to 1"-1** nozzle up to 4"-2** nozzle up to 8"-3** nozzle up to 12"

Dielectric Range:

4 mA Set Point (LRV):-25 feet to 130 feet(-7.6 m to 30 m)

20 mA Set Point (URV):-25 feet to 130 feet(-7.6 m to 30 m)

1.7 to 3.03.0 to 10Above 10

Antenna Mount:NPTBSP

Flange

Stillwell I.D.:3 to 6 inches75 to 150 mm

Turbulance:

NoneLightMediumHeavy

Foam:

NoneLightMediumHeavy

Dielectric Range:1.7 to 3.03.0 to 10Above 10

Home Screen

Main Menu

Device Setup Quick StartIdentity

Basic Config

Model (read only)

Magnetrol S/N (read only)

Hardware Version (read only)

Firmware Version (read only)

Long Tag

Measurement Type:Level OnlySystem UnitsVolume and Level

System Units:InchesFeetMillimetersCentimetersMeters

I/O Config

Failure Alarm:22 mA3.6 mAHOLD


Antenna Extension:-0** nozzle up to 1"-1** nozzle up to 4"-2** nozzle up to 8"-3** nozzle up to 12"

Rate of Change:< 5 in/min5-20 in/min20-60 in/min> 60 in/min


I/O Config ECHO REJECTION:View Echo CurveView Reject CurveEcho List Mode Level DistanceLive Echo ListRejected Echo ListReject Curve EndEcho Reject State Disabled Enabled

NEW REJECT CURVESelect Target EchoNew Rej Curve EndSave Reject Curve

Tank Height:24 inches to 130 feet(60 cm to 40 m)

2.6.5 Model R96 Configuration Menu — Device Setup


Home Screen

Main Menu

Device Setup Quick StartIdentityBasic Config


Measurement Type:Level Only

System UnitsVolume and Level

Dielectric Range:1.7 to 3.03.0 to 10Above 10Volume Units:

Cubic FeetCubic InchesGallons

MillilitersLiters

Vessel Type:RectangularHorizontal/FlatHorizontal/EllipticalHorizontal/SphericalSphericalVertical/FlatVertical/EllipticalVertical/SphericalVertical/ConicalCustom Table

Vessel Dimensions:(not used with Custom Table)WidthLength

Level Units:InchesFeetMillimetersCentimetersMeters

Antenna Mount:NPTBSPFlange

Tank Height:24 inches to 130 feet(60 cm to 30 m)

Stillwell I.D.:3 to 6 inches(75 to 150 mm)

Turbulance:NoneLightMediumHeavy

Foam:NoneLightMediumHeavy

Volume ConfigI/O Config


BarrelsAntenna Extension:-0** nozzle up to 1"-1** nozzle up to 4"-2** nozzle up to 8"-3** nozzle up to 12"

Rate of Change:< 5 in/min5-20 in/min20-60 in/min> 60 in/min

ECHO REJECTION:View Echo CurveEcho List ModeLevel DistanceLive Echo ListReject Curve EndEcho Rej StateDisabledEnabledNew Reject CurveSelect Target EchoNew Reject Curve EndSave Reject Curve

Home Screen

Main Menu

Device Setup Quick StartIdentity

Display Config

Volume ConfigI/O Config

Custom Table Setup:

Custom Table Type:LinearSpline

Sensor OffsetQuick Start

Basic Config



Home Screen

Main Menu

Device Setup Quick StartIdentityBasic ConfigI/O Config


Primary Variable

4 mA Set Pt (LRV):-25 feet to 130 feet(-7.6 m to 30 m)0 to 9999999 gals (Volume) 20 mA Set Pt (URV):-25 feet to 130 feet(-7.6 m to 30 m)0 to 9999999 cf (Volume) Failure Alarm:22 mA3.6 mAHold

Damping:0 to 10 seconds

Language:EnglishFrenchGermanSpanishRussianPortuguese

Status Symbol:HideView

Long Tag:HideView

PV Bar Graph:HideView

Level:HideView

Volume:(Volume and Level mode only)HideView

Distance:HideView

% Output:HideView

Loop Current:HideView

Echo Strength:HideView

Echo Margin:HideView

Elec Temp:HideView



Home Screen

Main Menu

Device Setup Quick StartIdentityBasic ConfigI/O ConfigDisplay ConfigAdvanced ConfigFactory Config

Sensitivity:0 to 100 echo strength units

Top Blocking Distance:-7.5 to +100 feet(-2 m to 30 m)

Bottom Blocking Distance:-7.5 to +100 feet(-2 m to 30 m)

SAFETY ZONE SETTINGSSafety Zone Alarm:None3.6 mA22 mALatched 3.6 mALatched 22 mA

Safety Zone Height:(not used when Safety Alarm is None)2 inches to 100 feet(5 cm to 30 m)

Reset SZ Alarm (used when Safety Alarm is Latch 3.6 mA or Latch 22 mA)

ECHO LOSS SETTINGS:Echo Loss Alarm:Hold3.6 mA2.2 mA

Echo Loss Delay:? to ? seconds

Failure Alarm Delay:0 to 5 seconds

Level Trim:-2.00 to + 2.00 feet(-0.6 m to + 0.6 m)

THRESHOLD SETTINGSTarget Selection:First EchoLargest Echo

Target Thresh Mode:AutomaticFixed Value

Target Thresh Value:Max (44%)High (25%)Med (16%)Low (11%)

Base Threshold:0–99 ESU

Time Variable Gain:TVG Start ValueTVG End ValueTVG Start Locn

# Run AverageMax Surface VelocityMax Distance JumpEmpty State Delay

ANALOG OUTPUT:HART Poll Address:0 to 63

Loop Current Mode:Disabled (Fixed)Enabled (PV)[Fixed Current Value]4 to 20 mA

ADJUST ANALOG OUTPUT:Adjust 4mAAdjust 20mA

New User Password:0 to 59,999

CONFIG CHANGED:Indicator Mode:DisabledEnabled

Reset Config Chngd:Reset?NoYes

Reset Parameters:NoYes



Home Screen

Main Menu

Device Setup Quick StartIdentityBasic ConfigI/O ConfigDisplay ConfigAdvanced ConfigFactory Config SZ Hysteresis (Safe Zone Hysteresis):

(not used when Safe Zone Alarm is None)0 to 100 feet(0 to 30 m)

New Advanced Password Value

Factory Reset

FIDUCIAL ADJUSTMENTFiducial Gain:0 to 255 (read only)Fiducial StengthTVG Start LocationWindowFiducial Ticks

FACTORY CALIB(Factory password required)

Elec Temp OffsetConversion FactorScale OffsetTug Divisor



2.7 Configuration Using HART®

A HART (Highway Addressable Remote Transducer)remote unit, such as a HART communicator, can be used toprovide a communication link to the PULSAR Model R96transmitter. When connected to the control loop, the samesystem measurement readings shown on the transmitter arealso shown on the communicator. The communicator canalso be used to configure the transmitter.

The HART communicator may need to be updated toinclude the PULSAR Model R96 software (DeviceDescriptions). Refer to your HART Communicator Manualfor update instructions.

One can also access configuration parameters usingPACTware and the Model R96 DTM, or using the AMSwith EDDL.

2.7.1 Connections

A HART communicator can be operated from a remotelocation by connecting it to a remote junction or by con-necting it directly to the terminal block in the electronicshousing of the PULSAR Model R96 transmitter.

HART uses the Bell 202 frequency shift key technique ofhigh-frequency digital signals. It operates on the 4–20 mAloop and requires 250 Ω load resistance. A typical connec-tion between a communicator and the PULSAR Model R96transmitter is illustrated.

2.7.2 Display Menu

A typical communicator display is an 8-line by 21-characterLCD. When connected, the top line of each menu displaysthe model (Model RX5) and its tag number or address. Fordetailed operating information, refer to the instructionmanual provided with the HART communicator.

The PULSAR Model R96 transmitter online menu trees areshown in the following illustration. Open the menu bypressing the alphanumeric key 4, Device Setup, to displaythe second-level menu.

2.7.3 HART Revision Table

2.7.3.1 Model R96

HART Version HCF Release Date Compatible with R96 Software

Dev V1 DD1 December 2015 Version 1.0a and later

+-

Junction

RL > 250 Ω

ControlRoom

Display

PowerSupply

CurrentMeter


2.7.4 HART Menu

1 View Echo Curve 2 View Reject Curve 3 Echo List Mode (Level / Distance) 4 Live Echo List 5 Rejected Echo List 6 Reject Curve End 7 Echo Reject State (Off / Disabled / Enabled) 8 New Reject Curve

1 PV 2 PV Loop Current 3 PV % Range 4 Device Setup 5 Setup Wizard 6 Diagnostics 7 Measured Values

1 Level 2 Volume 3 Distance 4 Echo Strength 5 Temperature

1 Identity

2 Basic Config

3 Volume Config

4 I/O Config 5 Local Display Config 6 Advanced Config 7 Factory Config

1 Enter Password 2 PV is 3 PV AmA Set Point 4 PV 20mA Set Point 5 PV Failure Alarm 6 Damping 7 I/O Config Diagram 8 Variable Selection 9 Set Points

1 Manufacturer 2 Product Name 3 Magnetrol S/N 4 Hardware Version 5 Firmware Version 6 ConfigChg Counter 7 Final Assy Number 8 Device ID 9 Universal Revision 10 Field Device Revision 11 Software Revision 12 Num Preambles

1 Enter Password 2 Volume Units 3 Vessel Type 4 Length 5 Width 6 Radius 7 Ellipse Depth 8 Conical Height 9 Table Type 10 Vessel Diagrams 11 Custom Table Type 12 Level Input Source 13 Custom Table Length 14 Custom Table

1 SV is 2 TV is 3 QV is

1 Lvl 4mA Set Point 2 Lvl 20mA Set Point 3 Vol 4mA Set Point 4 Vol 20mA Set Point

1 Select Target Echo 2 New Rejct Curve End 3 Save Reject Curve

1 Enter Password 2 Tag 3 Long Tag 4 Descriptor 5 Date 6 Message 7 Date/Time/Initials 8 Factory Identity

1 Enter Password 2 Level Units 3 Antenna Model 4 Antenna Ext. 5 Probe Mount 6 Tank Height 7 Measurement Type 8 Bottom Blocking Dist. 9 Still ID 10 Dielectric Range 11 Turbulance Foam 12 Rate of Change 13 Echo Rejection


3.0 Reference Information

This section presents an overview of the operation of thePULSAR Model R96 Radar Level Transmitter, informationon troubleshooting, common problems, listings of agencyapprovals, lists of replacement and recommended spareparts, and detailed physical, functional and performancespecifications.

3.1 Description

PULSAR Model R96 is a two-wire, 24 VDC, level trans-mitter based on the concept of pulse burst radar. The elec-tronics are housed in an ergonomic housing comprised oftwo tandem compartments angled at a 45 degree angle forease of wiring and calibration. These two compartmentsconnect via a watertight feed-through.

3.2 Theory of Operation

3.2.1 Pulse Burst Radar

PULSAR Model R96 is a top-mounted, downward-lookingpulse burst radar operating at 6 GHz. Unlike true pulsedevices (GWR, for example) that transmit a single, sharp(fast rise-time) waveform of wide-band energy, PULSARModel R96 emits short bursts of 6 GHz energy and meas-ures the transit time of the signal reflected off the liquidsurface. Distance is calculated utilizing the equation:Distance = C × Transit time/2, then developing the Levelvalue by factoring in application-specific configuration. Theexact reference point for distance and level calculations isthe Sensor Reference Point—bottom of an NPT thread, topof a BSP thread or face of a flange.

Distance = c × (time ÷ 2)

1 ns

500 ns

NPT Process

Connection

BSP Process

Connection

ANSI or DIN Welded Flange

Sensor Reference Point

Pulse

Pulse Burst


The exact level measurement is extracted from false targetreflections and other background noise via the use ofsophisticated signal processing. The new PULSAR ModelR96 circuitry is extremely energy efficient so no duty cyclingis necessary to accomplish effective measurement.

3.2.2 Equivalent Time Sampling

ETS, or Equivalent Time Sampling, is used to measure thehigh speed, low power EM (electromagnetic) energy. ETS isa critical key in the application of Radar to vessel levelmeasurement technology. The high speed electromagneticenergy (1000 ft/µs) is difficult to measure over short dis-tances and at the resolution required in the process industry.ETS captures the EM signals in real time (nanoseconds) andreconstructs them in equivalent time (milliseconds), whichis much easier to measure with today’s technology.

ETS is accomplished by scanning the tank to collect thou-sands of samples. Approximately 3 scans are taken per sec-ond; each scan gathers more than 50,000 samples.


3.3 Troubleshooting and Diagnostics

The PULSAR Model R96 transmitter is designed and engi-neered for trouble-free operation over a wide range of oper-ating conditions. The transmitter continuously runs a seriesof internal self-tests and displays helpful messages on thelarge graphic liquid crystal display (LCD) when attention isrequired.

The combination of these internal tests and diagnosticsmessages offer a valuable proactive method of troubleshoot-ing. The device not only tells the user what wrong, but also,and more importantly, offers suggestions on how to solvethe problem.

All of this information can be obtained directly from thetransmitter on the LCD, or remotely by using a HARTcommunicator or PACTware and the PULSAR Model R96DTM.

PACTware™ PC ProgramThe PULSAR Model R96 offers the ability to perform moreadvanced diagnostics such as Trending and Echo Curveanalysis using a PACTware DTM. This is a powerful trou-bleshooting tool that can aid in the resolution of any diag-nostic indicators that may appear.

Please refer to section 4.0 “AdvancedConfiguration/Troubleshooting Techniques” for additionalinformation.

3.3.1 Diagnostics (Namur NE 107)

The PULSAR Model R96 transmitter includes an exhaus-tive list of Diagnostic Indicators which follow the NAMURNE 107 guidelines.

NAMUR is an international user association of automationtechnology in process industries, whose goal is to promotethe interest of the process industry by pooling experiencesamong its member companies. In doing so, this group promotes international standards for devices, systems, andtechnologies.

technologies.

The objective of NAMUR NE 107 was essentially to makemaintenance more efficient by standardizing diagnosticsinformation from field devices. This was initially integratedvia FOUNDATION Fieldbus, but the concept applies regard-less of the communication protocol.

According to the NAMUR NE107 recommendation, "SelfMonitoring and Diagnosis of Field Devices," fieldbus diag-nostic results should be reliable and viewed in the context of


a given application. The document recommends categorizinginternal diagnostics into four standard status signals:

• Failure

• Function Check

• Out of Specification

• Maintenance required

These categories are shown by both symbols and colors,depending on the display capability.

In essence, this approach ensures that the correct diagnosticinformation is available to the correct person-at the correcttime. In addition, it allows diagnostics to be applied, asmost appropriate, for a particular plant application (such asprocess control engineering or asset management mainte-nance). Customer specific mapping of diagnostics to thesecategories allows for flexible configuration depending on theuser's requirements.

From an external Model R96 transmitter perspective, diag-nostic information includes measurement of process condi-tions, in addition to detection of internal device or systemanomalies.

As mentioned above, the indicators can be assignable (viathe a DTM or host system) by the user to any (or none) ofthe NAMUR recommended Status Signal categories:Failure, Function Check, Out of Specification, andMaintenance Required.

The FOUNDATION fieldbus transmitter version of theModel R96 was implemented according to the FieldDiagnostics Profile, which is consistent with the objectivesof NE 107.

In the FOUNDATION fieldbus version, diagnostic indicatorscan be mapped to multiple categories, an example is shownin the diagram at left.

In this example, “Calibration Required” is mapped to boththe Out of Specification and Maintenance Required statussignals, and the diagnostic indicator named “HighTemperature” is mapped to none of the signals.

Indicators that are mapped to the Failure category will nor-mally result in a current loop alarm output. The alarm statefor HART transmitters is configurable as high (22 mA),Low (3.6 mA), or Hold (last value).

Users will not have the ability to unassign certain indicatorsfrom the Failure signal category as the Model R96 userinterfaces will prohibit or reject such re-assignment entries).This is to ensure that current loop alarms are asserted in situ-ations where the device is not able to provide measurements

Analog Output Error

Echo Lost

CalibrationRequired

Failure

FunctionCheck

Out ofSpecification

MaintenanceRequired

NE-107Status Signals

Diagnostic Indicators

HighTemperature


due to critical failures. (For example, if the alarm selectionhas not been set to Hold, or a fixed current mode is ineffect.)

A default mapping of all diagnostic indicators will be appliedinitially, and can be re-applied through use of a reset function.

Refer to the Diagnostic Indicator tables in Section 3.3.3 fora complete listing of the Model R96 diagnostic indicators,along with their explanations, default categories, and recom-mended remedies.

NOTES: 1) The remedies shown in this table can also be seen on the transmitter LCD by viewing the present status screen when the device is in a diagnostic condition.

2) Those indicators showing failure as the default result in an alarm condition.

3.3.2 Diagnostic Indication Simulation

The DD and DTM allow for the ability to manipulatediagnostic indicators. Intended as a means to verify theconfiguration of the diagnostic parameters and connectedequipment, a user can manually change any indicator toand from the active state.


Priority Indicator NameDefault

CategoryExplanation Remedy (Context Sensitive Help)

1 Software Error FailureUnrecoverable error occurred in storedprogram.

Contact MAGNETROL Technical Support.

2 RAM Error Failure RAM (read/write) memory failing.

3 ADC Error Failure Analog-to-digital converter failure.

4 EEPROM Error Failure Non-volatile parameter storage failing.

5Analog Board

Error Failure Unrecoverable hardware failure.

6Analog Output

Error FailureActual loop current deviates fromcommanded value. Analog output isinaccurate.

Perform Adjust Analog Outputmaintenance procedure.

7 Spare Indicator 1 OK Reserved for future use.

8Default

ParametersSaved parameters are set to defaultvalues.

Perform complete Device Configuration.

9 No Antenna Failure No antennae connected to transmitter.

Attach an antennae.Torque HF nut.Clean gold pin on transmitter and socketon probe. Contact MAGNETROL Technical Support.


11 No Fiducial Failure Reference signal too weak to detect.

Torque HF nut.Clean gold pin on transmitter and socketon antenna.Check settings:

Fiducial GainHF Cable LengthWindow

Increase Fid Gain.Contact MAGNETROLTechnical Support.

12 Too Many Echoes

13 Safety Zone Alarm FailureRisk of echo loss if liquid rises aboveBlocking Distance.

Ensure that liquid cannot reach BlockingDistance.

14 Echo Lost Failure No signal detected anywhere on probe.

Check settings:Dielectric RangeSensitivityEoP Thresh Value

Increase Sensitivity.Lower EoP Thresh.View Echo Curve.

15 Spare Indicator 3 OK Reserved for future use

16 Config Conflict FailureMeasurement type and primary variableselection parameters are inconsistent.

Confirm proper configuration. Check Measurement Type.

17 High Volume Alarm FailureVolume calculated from Level readingexceeds capacity of vessel or customtable.

Check settings:Vessel Dimensions,Custom Table entries

3.3.3 Diagnostic Indicator Table

Shown below and at right is a listing of the Model R96 diagnostic indicators, showing their priority,explanations and recommended remedies. (Priority 1 is highest priority.)


Priority Indicator NameDefault

CategoryExplanation Remedy

18Analog Output

FixedFunctionCheck

Loop current not following PV. May becaused by existing alarm condition,ongoing Loop Test or Trim Loopoperations.

If unexpected, check Loop CurrentMode. Ensure device is not in LoopTest.


20 Initializing FunctionCheck

Distance measurement is inaccuratewhile internal filters are settling.

Standard start-up message. Wait forup to 10 seconds.

21 Config Changed FunctionCheck

A parameter has been modified fromthe User Interface.

If desired, reset Config Changedindicator in ADVANCED CONFIGmenu.


23 Ramp Slope Error Out of SpecInternal signal timing out of limits causinginaccurate distance measurement.

Check accuracy of Level reading.Replace transmitter electronics.Contact MAGNETROL Technical Support.

24 High Elec Temp Out of SpecElectronics too hot. May compromiselevel measurement or damageinstrument.

Shield transmitter from heat source orincrease air circulation. Locatetransmitter remotely in a cooler area.

25 Low Elec Temp Out of SpecElectronics too cold. May compromiselevel measurement or damageinstrument.

Insulate transmitter.Locate transmitter remotely in awarmer area.

26 Calibration Req’d Out of SpecFactory calibration has been lost.Measurement accuracy may bediminished.

Return transmitter to factory forrecalibration.

27Echo Reject

Invalid Out of SpecEcho Rejection inoperative. May reporterroneous Level readings. Upr Echomay be lost near top of probe.

Save a fresh Echo Rejection Curve.


29 Inferred Level

30 Adjust Analog Out Out of Spec Loop current is inaccurate.Perform Adust Analog Outputmaintenance procedure.

31Low SupplyVoltage Out of Spec

Loop current may be incorrect at highervalues. Analog output is inaccurate.

Verify loop resistance.Replace loop power supply.


33 Low Echo Strength MaintenanceRequired

Risk of Echo Lost due to weak signal.

Check settings:Dielectric RangeSensitivity

View Echo Curve.

34 Low Signal Margin

35High Surface

Velociy

36 Spare Indicator 8

37 Spare Indicator 9

38 Sequence Record OKA Sequence Record number has beenstored in Event Log.

If desired, report Sequence Recordnumber to factory.


3.3.4 Diagnostic Help

Selecting DIAGNOSTICS from the MAIN MENUpresents a list of five ITEMS from the top level of theDIAGNOSTICS tree.

When Present Status is highlighted, the highestMAGNETROL priority active diagnostic indicator (numer-ically lowest in Table 3.3.3) is displayed on the bottomLCD line, which is “OK” as shown at left. Pressing theENTER key moves the active diagnostic indicator to thetop line outdented and presents in the lower area of theLCD a brief explanation of and possible remedies for theindicated condition. A blank line separates the explanationfrom the remedies. Additional active diagnostic indicators,if any, appear with their explanations in descending priorityorder. Each additional active indicator name-explanationpair is separated by a blank line from the one above.

If the explanation and remedy text (and additional name-explanation pairs) exceeds the available space, a appearsin the rightmost column of the last line indicating more textbelow. In this situation, the DN key scrolls text up one lineat a time. Similarly, while text exists above the upper line ofthe text field, a appears in the rightmost column of thetop (text) line. In this situation, the UP key scrolls the textdown one line at a time. Otherwise the DN and UP keysare inoperative. In all cases the ENT or DEL key reverts tothe previous screen.

When the transmitter is operating normally and the high-light cursor is positioned on Present Status, the bottomLCD line displays “OK” because no diagnostic indicatorsare active.

EVENT HISTORY – This menu displays the parametersrelated to diagnostic event logging.

ADVANCED DIAGNOSTICS – This menu displaysparameters related to some of the advanced diagnosticsavailable within the Model R96.

INTERNAL VALUES – Displays read-only internalparameters.

ELEC TEMPERATURES – Displays temperature information as measured in the potted module in degrees F or C.

TRANSMITTER TESTS – Allows the user to manually set the output current to a constant value.This is a method for the user to verify operation of theother equipment in the loop.

ECHO CURVES – This menu allows the user to displaythe live Echo Curve on the LCD.

➪

➪FPO


ECHO HISTORY SETUP – The Model R96 contains theunique and powerful feature that allows waveforms to beautomatically captured based on Diagnostic Events, Time orboth. This menu contains those parameters that configurethat feature.

Eleven (11) waveforms can be saved directly into the trans-mitter.

• Nine (9) Troubleshooting Curves

• One (1) Echo Rejection Curve

• One (1) Reference Curve

TREND DATA – A 15-minute trend of the PV can bedisplayed on the LCD.

Symptom Problem SolutionLevel reading drops out at arepeatable position in thevessel

Multipath signals may becancelling good level signal

Orient launcher to reduce multipath; turn launcher 20–30 degrees at a time untilmultipath at this point disappears. Refer to Section 2.4.2.3

Level reading locked onto avalue that is not correctLevel

Measurement engine findinga reflection it believes islevel signal

1. Is high dielectric (ε>20) foam present2. Run False Target Rejection routine with Level below this point (or with Emptytank) to eliminate false echoes

LEVEL, % Output and LOOPvalues are all inaccurate

Basic configuration dataquestionable

1. Check validity of all configuration data2. Check DISTANCE value of device against manually measured distance

LEVEL readings are repeat-able but consistently high (orlow) from actual by a fixedamount

Configuration data does notaccurately match tankdimensions

1. Ensure proper values for Tank Height and Bottom Blocking Distance2. Check vessel for present liquid level. Trim Level can be used to ensureexact measurement

3. Reconfigure LOOP values if necessary

LEVEL reading on Display iscorrect but LOOP is stuck at4 mA

HART Poll Address set avalue of 1-15

Set HART Poll Address to 0

3.3.5 Troubleshooting System Problems


3.4 Configuration Information

This section is intended to offer additional configuration-related details with respect to some of the parameters shownin the Menu in Section 2.6.

3.4.1 Bottom Blocking Distance Description

The parameter referred to as Bottom Blocking Distance inthe PULSAR Model R96 DEVICE SETUP/BASICCONFIG menu is defined as the desired level reading whenliquid surface.

The PULSAR Model R96 transmitter is shipped from thefactory with Bottom Blocking Distance set to 0. With thisconfiguration, all measurements are referenced from thebottom of the tank. See Example 1.

Example 1 (Bottom Blocking Distance = 0 as shippedfrom factory):

Application calls for a Model R96 Antenna in an 82-inchtank with an flanged process connection. The processmedium is water with the bottom of the probe 10 inchesabove the bottom of the tank.

The user wants the 4 mA Set Point (LRV) at 24 inchesand the 20 mA Set Point (URV) at 60 inches as referenced from the bottom of the tank.

In those applications in which it is desired to reference allmeasurements from the bottom of the vessel, the value ofLevel Offset should be changed to the distance between thebottom of the probe and the bottom of the vessel as shownin Example 2.

Example 2:

Application calls for a Model R96 Antenna in an 82-inchtank with an flanged process connection. The processmedium is water with the bottom of the probe 10 inchesabove the bottom of the tank.

The user wants the 4 mA Set Point (LRV) at 24 inchesand the 20 mA Set Point (URV) at 60 inches as referenced from the bottom of the tank.

When the PULSAR Model R96 transmitter is mounted in astillwell, it is usually desirable to configure the unit with the4 mA Set Point (LRV) at the lower process connection andthe 20 mA Set Point (URV) at the upper process connec-tion. The measuring range then becomes the center-to-cen-ter dimension. In this case, a negative Bottom BlockingDistance needs to be entered. In doing so, all measurementsare then referenced at a point up on the probe, as shown inExample 3.

10"

60"

20 mA

4 mA

24"

Level Units = inches

Antenna Model = RA6

Antenna Mount = Flange

Tank Height = 82 in

Level Offset = 0 in

Dielectric Range =Above 10

4 mA = 24 in

20 mA = 60 in

Example 1

10"

60"

20 mA

4 mA

24"


Antenna Model = RA6

Antenna Mount = Flange

Tank Height = 82 in

Level Offset = 10 in


4 mA = 24 in

20 mA = 60 in

Example 2


Example 3:

Application calls for a Model RA3 antenna flanged probemeasuring water in a 3-inch chamber with the bottom ofthe probe extending 6 inches below the lower processconnection. The user wants the 4 mA point tobe 0 inches at the bottom process connection and the20 mA point to be 30 inches at the top process connection.

3.4.2 Echo Rejection

Since all Non-Contact radar transmitters areapplication/installation dependent, Echo Rejection (ignor-ing false targets) is necessary.

The Model R96 transmitter Echo Rejection feature islocated in the DEVICE SETUP/ADVANCED CONFIGmenu, and requires an Advanced Password to activate. It ishighly recommended that this feature be used with thewaveform capture capability of the Model R96 DTM andPACTware™.

Refer to Section 4 “Advanced Configuration/Troubleshooting Techniques” or contact MAGNETROLTechnical Support for additional instructions.

3.4.3 Volumetric Capability

Selecting Measurement Type = Volume and Level allows theModel R96 transmitter to measure volume as the PrimaryMeasured Value.

3.4.3.1 Configuration using built-in Vessel Types

The following table provides an explanation of each of theSystem Configuration parameters required for volumeapplications that use one of the nine Vessel Types.

6"

30"

4 mA

20 mA


Probe Model = RA3

Probe Mount = Flange

Tank Height = 48 in

Level Offset =-6.0 in


4 mA = 0in

20 mA = 30 in

Example 3

Configuration Parameter Explanation

System UnitsA selection of Gallons (factory default Volume Unit), Milliliters, Liters, Cubic Feet, or CubicInches, is provided.

Vessel Type

Select either Vertical/Flat (factory default Vessel Type), Vertical/Elliptical, Vertical/Spherical,Vertical/Conical, Rectangular, Horizontal/Flat, Horizontal/Elliptical, Horizontal/Spherical,Spherical, or Custom Table.

Note: Vessel Dims is the next screen only if a specific Vessel Type was selected. If Custom Tablewas selected. Refer to page 61 to select the Cust Table Type and Cust Table Vals.

Vessel Dims See the vessel drawings on the following page for relevant measuring areas.

Radius Used for all Vessel Types with the exception of Rectangular.

Ellipse Depth Used for Horizontal and Vertical/Elliptical vessels.

Conical Height Used for Vertical/Conical vessels.

Width Used for Rectangular vessels.

Length Used for Rectangular and Horizontal vessels.

MEASUREMENT TYPE = LEVEL & VOLUME


SPHERICAL

HORIzONTAL/SPHERICAL

Vessel Types

VERTICAL/FLAT VERTICAL/CONICAL

HORIzONTAL/FLAT

RECTANGULAR

HORIzONTAL/ELLIPTICAL

VERTICAL/ELLIPTICAL VERTICAL/SPHERICAL


3.4.3.2 Configuration using Custom Table

If none of the nine Vessel Types shown can be used, aCustom Table can be created. A maximum of 30 points canbe used to establish the level to volume relationship. Thefollowing table provides an explanation of each of theSystem Configuration parameters for volume applicationswhere a Custom Table is needed.

Configuration Parameter Explanation (Custom Volumetric Table)

Volume UnitsA selection of Gallons (factory default Volume Unit), Milliliters, Liters, Cubic

Feet, or Cubic Inches, is provided.

Vessel Type Select Custom Table if none of the nine Vessel Types can be used.

Cust Table Type

The Custom Table points can be a Linear (straight line between adjacent points) orSpline (can be a curved line between points) relationship. See below drawing formore information.

Cust Table Vals

A maximum of 30 points can be used in building the Custom Table. Each pair ofvalues will have a level (height) in the units chosen in the Level Units screen, andthe associated volume for that level point. The values must be monotonic, i.e.each pair of values must be greater than the previous level/volume pair. The lastpair of values should have the highest level value and volume value associatedwith the level in the vessel.

LINEAR SPLINE

P2

P1

P1 P2P3

P4

P5P6P7

P8P9

Transitionpoint

Use where walls are not perpendicular to base.

Concentrate at least two points at beginning (P1) and end (P9);

and three points at either side of transition points.

3.4.4 Reset Function

A parameter labeled “Reset Parameter” is located at the endof the DEVICE SETUP/ADVANCED CONFIG menu.In the event a user gets confused during configuration oradvanced troubleshooting, this parameter gives the user theability to reset the Model R96 transmitter configuration.

Unique to the Model R96 transmitter is the ability forMAGNETROL to fully “pre-configure” devices to customerrequests. For that reason, the Reset function will return thedevice back to the state at which it left the factory.

It is recommended that MAGNETROL Technical Supportbe contacted as the Advanced User password will berequired for this reset.


3.5 Agency Approvals

These units are in compliance with the EMC-directive 2004/108/EC, and the ATEX directive 94/9/EC.

Explosion Proof US/Canada:Class I, Div 1, Group B, C, D, T6 Class I, Zone 1 AEx d IIC T6Class I, Zone 1 Ex d IIC T6 Ta = -40ºC to +70ºCType 4X, IP67

Flame ProofATEX – FM14ATEXXXXXX:II 2/1 G Ex d/ia IIB + H2 T6 to T1 Gb/GaTa = -40ºC to +70ºCIP67

IEC- IECEx FMG XXXX:Ex d/ia IIB + H2 T6 to T1 Gb/GaTa = -40ºC to +70ºCIP67

Non- IncendiveUS/Canada:Class I, II, III, Division 2, Group A, B, C, D, E, F, G, T6 Class 1, Zone 2 AEx nA ia IIC T6 Gc Class 1, Zone 2 Ex nA ia IIC T6 Gc Ta = -40ºC to +70ºCType 4X, IP67

ATEX FM14ATEXXXXXX:II 1/3 G Ex nA ia IIC T6 Gc Ta = -15ºC to +70ºCIP67

IEC – IECEx FMG XXXXXX:Ex nA ia IIC T6 Gc Ta = -15ºC to + 70ºCIP67

Intrinsically Safe US/Canada:Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T6, Class I, Zone 0 AEx ia IIC T6 GaClass I, Zone 0 Ex ia IIC T6 Ga Ta =-40ºC to + 70ºCType 4X, IP67

ATEX – FM14ATEXXXXXX:II 1 G Ex ia IIC T4 Ga Ta = -40ºC to +70ºCIP67

IEC – IECEx FMG XXXXXX:Ex ia IIC T6 Ga Ta = -40ºC to +70ºCIP67

Dust Ignition Proof US/Canada:Class II, III, Division 1, Group E, F and G, T6 Ta = -40ºC to +70ºCType 4X, IP67

ATEX – FM14ATEXXXXXX:II 1/2 D Ex ia/tb IIIC T85ºC to T450ºC Da/DbTa = -15ºC to +70ºCIP67

IEC – IECEx FMG XXXXXX:Ex ia tb IIIC T85ºC to T450ºC DbEx ia IIIC T85ºC to T450ºC DaTa = -15ºC to +70ºCIP67

The following approval standards are applicable:FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013,ANSI/ISA 60079-1:2009, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003,ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008, C22.2 No. 30:2007, C22.2 No. 94:2001, C22.2 No. 157:2012, C22.2 No.213:2012, C22.2 No. 1010.1:2009, CAN/CSA 60079-0:2011, CAN/CSA 60079-1:2011, CAN/CSA 60079-11:2011, CAN/CSA 60079-15:2012,C22.2 No. 60529:2005, EN60079-0:2012, EN60079-1:2007, EN60079-11:2012, EN60079-15:2010, EN60079-26:2007, EN60079-31:2009,EN60529+A1:1991-2000, IEC60079-0:2011, IEC60079-1:2007, IEC60079-11:2011, IEC60079-15:2010, IEC60079-26:2006, IEC60079-31:2008

“This equipment with chargeable non-conductive parts, e.g. enclosure’s paint and antenna use PTFE, Co-polymer Polypropylene or NorylEn265, is provided with a warning label referring to the safety measures that must be taken if there is electrostatic charging during operation.For use in hazardous area, the equipment and side to be installed, e.g. tank, must be connected to earth and be attention to not only the meas-uring object, e.g. liquids, gases, powders and etc., but also the related conditions, e.g. tank container, vessel and etc. (According to IEC 60079-32-1).”

FCC Compliance Statement:This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause in harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly appproved by the party responsible for compliance could void the user’s authority to operate the equip-ment. To comply with FCC/IC RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this transmitter must beinstalled to provide a separation distance of at least 20cm from all persons and must not be co-located or operating in conjunction with anyother antenna or transmitter.


3.5.1 Agency (FM/CSA) Drawing and Entity Parameters


3.5.1 Agency (FM/CSA) Drawing and Entity Parameters

FF Drawing


(1) Electronic ModuleDigit 5 Digit 6 Replacement Part1 1 Z31-2890-0012 0 Z31-2890-002

(2) Display ModuleDigit 5 Digit 7 Replacement Part

1 or 20, 1 or 2 N/AA, B or C Z31-2850-001

(3) Wiring PC BoardDigit 5 Digit 6 Replacement Part1 1 Z30-9165-0012 0 Z30-9166-001

Replacement Part(4) “O”-ring 012-2201-237(5) “O”-ring 012-2201-237

(6) Housing CoverDigit 7 Digit 8 Digit 9 Replacement Part

0, 1 or 2 all1 004-9225-0022 004-9225-003

A, B or C

0, 1 or A1

036-4413-0053 036-4413-001

B, C or D 036-4413-0010, 1, 3 or A

2036-4413-002

B, C or D 036-4413-002

(7) Housing CoverDigit 9 Replacement Part1 004-9225-0022 004-9225-003

6

75

2

41

3

RR

J1+-

CURRENT LOOP

TB1

R

7 0 67 7 7 7 7 7 7 7RX = product with a non-standard customer requirement See nameplate, always provide complete part number and

serial number when ordering spares.

9 6 5Digit:

Serial Number:Part Number:

Electronics:1 2 3 4 5 6 8 9 107

1

3.6 Parts

3.6.1 Replacement Parts


3.7 Specifications

3.7.1 Functional – Transmitter

System Design

Measurement Principle Pulse burst radar 6 GHz

Input

Measured Variable Level, determined by the time-of-flight of radar pulse reflections

Span 0.5 to 130 feet (0.2 to 40 meters)

Output

Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43)

FOUNDATION fieldbus™: H1 (ITK Ver. 6.1.1)

Range Analog .003 mA

Digital Display 1 mm

Resolution Analog 0.01 mA

Digital 0.1"

Loop Resistance 591 ohms @ 24 VDC and 22 mA

Diagnostic Alarm Selectable: 3.6 mA, 22 mA (meets requirements of NAMUR NE 43), or HOLD last output

Diagnostic Indication Meets requirements of NAMUR NE107

Damping Adjustable 0-10

User Interface

Keypad 4-button menu-driven data entry

Display Graphic Liquid Crystal Display

Digital Communication ➀ HART Version 7–with Field Communicator, FOUNDATION fieldbus™, AMS, or FDT

DTM (PACTware™), EDDL

Menu Languages Transmitter LCD: English, French, German, Spanish, Russian

HART DD: English, French, German, Spanish, Russian, Chinese, Portuguese

FOUNDATION fieldbus Host System: English

Power (Measured at instrument terminals) HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof:

11 VDC minimum under certain conditions (refer to I/O Manual 58-602)

FOUNDATION fieldbus™: 9 to 17.5 VDC

FISCO FNICO, Explosion Proof, General Purpose and Weather Proof

Housing

Material IP67/die cast aluminum A413 (<0.6% copper); optional stainless steel

Net/Gross Weight Aluminum: 4.5 lbs. (2.0 kg)

Stainless Steel: 10.0 lbs. (4.50 kg)

Overall Dimensions H 8.34" (212 mm) x W 4.03" (102 mm) x D 7.56" (192 mm)

Cable Entry 1⁄2" NPT or M20

SIL 2 Hardware (Safety Integrity Level) Safe Failure Fraction = 93% (HART only)

Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508

(Full FMEDA report available upon request)


Operating Temperature -40° to +175° F (-40° to +80° C); LCD viewable -5° to +160° F (-20° to +70° C)

Storage Temperature -50° to +185° F (-45° to +85° C)

Humidity 0–99%, non-condensing

Electromagnetic Compatibility Meets CE requirement (EN 61326) and NAMUR NE 21

NOTE: Antennas must be used in metallic vessel or stillwell to maintain

CE noise immunity

Surge Protection Meets CE EN 61326 (1000V)

Shock/Vibration ANSI/ISA-S71.03 Class SA1 (Shock); ANSI/ISA-S71.03 Class VC2 (Vibration)

Reference Conditions Reflection from ideal reflector at +70° F (+20° C)

Linearity ±0.3 inch (8 mm) or 0.1% of tank height (whichever is greater)

Measured Error ±0.3 inch (8 mm) or 0.1% of tank height (whichever is greater)(Performance will degrade slightly within 60" (1.5 m) of antenna)

Resolution 0.05 inch (1.2 mm)

Repeatability ±0.2 inch (5 mm) or 0.05% of tank height (whichever is greater)

Response Time (##’s 0-10 m ##’s 10-20 m #’s 20-30 m)

Initialization Time < 30 seconds

Ambient Temperature Effect Temperature effect 0.05% per 10° C

Process Dielectric Effect < 0.3 inch within selected range

Maximum Rate of Change 180 inches (450 cm)/minute

FOUNDATION™ fieldbus:

ITK Version 6.1.1

H1 Device Class Link Master (LAS)—selectable ON/OFF

H1 Profile Class 31PS, 32L

Function Blocks (6) Al, (2) Transducer, (1) Resource, (1) Arithmetic, (1) Signal Characterizer,(2) PID, (1) Integrator

Quiescent Current 15 mA

Execution Time 15 ms (40 ms PID Block)

Device Revision 01

DD Version 0x01

3.7 Specifications

3.7.2 Functional – Environment

Material CodeMaximum

TemperatureMaximumPressure

Min.Temp.

RecommendedFor Use In

Not RecommendedFor Use In

Viton® GFLT 0 +400° F @ 232 psig(+200° C @ 16 bar)

750 psig @ +70° F(50 bar @ +20° C)

-40° F(-40° C)

General purpose, steam, ethylene

Ketones (MEK, acetone), skydrol fluids, amines, anhydrousammonia, low molecular weightesters and ethers, hot hydrofluoricor chlorosulfuric acids, sour HCs

EPDM 1 +250° F @ 200 psig(+125° C @ 14 bar)

750 psig @ +70° F(50 bar @ +20° C)

-60° F(-50° C)

Acetone, MEK, skydrol fluidsanhydrous ammonia

Petroleum oils, di-ester baselubricants, propane, steam

Simriz SZ485(formerly

Aegis PF128)8 +400° F @ 232 psig

+(200° C @ 16 bar)750 psig @ +70° F(50 bar @ +20° C)

-4° F(-20° C)

Inorganic and organic acids(including HF and nitric), aldehydes, ethylene, glycols,organic oils, silicone oils,vinegar, sour HCs, steam,amines, ethylene oxide,propylene oxide

Black liquor, Freon 43, Freon 75,Galden, KEL-F liquid, moltensodium, molten potassium

Kalrez (4079) 2 +400° F @ 232 psig+(200° C @ 16 bar)

750 psig @ +70° F(50 bar @ +20° C)

-40° F(-40° C)

Inorganic and organic acids (including HF and nitric), aldehydes, ethylene, glycols,organic oils, silicone oils,vinegar, sour HCs

Black liquor, hot water/steam, hotaliphatic amines, ethylene oxide,propylene oxide, molten sodium,molten potassium

3.7.3 O-ring (seal) Selection Chart


Operational Mode Current Consumption Vmin Vmax

HART

General Purpose 4mA20mA

16.25V11V

36V36V

Intrinsically Safe 4mA20mA

16.25V11V

28.6V28.6V

Explosion Proof 4mA20mA

16.25V11V

36V36V

Fixed Current-Solar Power Operation (PV transmitter via HART)

General Purpose 10mA➀ 11V 36V

Intrinsically Safe 10mA➀ 11V 28.6V

HART Multi-Drop Mode (Fixed Current)

Standard 4mA➀ 16.25V 36V

Intrinsically Safe 4mA➀ 16.25V 28.6V

FOUNDATION fieldbus™ (Future)Supply Voltage 9V to 17.5V 9V to 17.5V 9V to 17.5V

3.7.2.2 Transmitter Terminal Voltage

3.7.2.1 Safe Operating Area

0

Vsupply

Typical HART4-20 mA

Operating AreaDigital Solar Mode

Safe Operating Area

16.25 V

591Ω

24 V 36 V

LoopR


3.7.4 Functional – Antenna

3.7.5 PULSAR Model R96 Antenna Pressure / Temperature Ratings

-50(-46)

-40(-40)

0(-18)

0

100 (7)

200 (14)

300 (21)

400 (28)

500 (34)

600 (41)

700 (48)

800 (55)

50(10)

100(38)

150(66)

200(93)

250(121)

300(149)

350(177)

400(204)

450(232)

Temperature ° F (° C)

Pre

ssur

e p

sig

(bar

)

Polypropylene Rod

PTFE Rod & Horn

All-Polypropylene Flanged

All-Polypropylene Threaded andFlanged ASME B31.1 & B31.3

All-Halar Threaded andFlanged ASME B31.1 & B31.3

All-Halar Flanged

➀ All-polypropylene construction optional (see chart below for ratings)

➀

ModelDielectric Rod

TFE

Dielectric Rod ➀

Polypropylene

Dielectric Rod

All-Halar® Antenna3", 4", and 6" Horn

Materials

316 SS (Hastelloy® C, Monel®

and Kynar® optional), TFE,Viton® O-rings

316 SS, Polypropylene,Viton® O-rings

All-Halar, Viton® O-rings316 SS (Hastelloy C

and Monel optional), TFE,Viton® O-rings

Process Connection11⁄2" NPT and BSP, ANSI or DIN

flanges11⁄2" NPT and BSP, ANSI or DIN

flanges11⁄2” NPT, BSP, ANSI, or DIN

Flanges6" ANSI or DIN flanges

Maximum Process

Temperature

+400° F @ 50 psig(+204° C @ 3.5 bar)

+200° F @ 50 psig(+93° C @ 3.5 bar)

+300° F @ atmos(+150° C @ atmos)

+400° F @ 50 psig(+204° C @ 3.5 bar)

Maximum Process

Pressure

-14.7 to 675 psig @ +70° F(-1.0 to 46.5 bar @ +20° C)

-14.7 to 750 psig @ +70° F(-1.0 to 51.7 bar @ +20° C)

-14.7 to 50 psig @ +70° F(-1.0 to 3.5 bar @ +20° C)

-14.7 to 675 psig @ +70° F(-1.0 to 46.5 bar @ +20° C)

Minimum Dielectric

(application dependent)2.0 2.0 2.0 1.4 with stillwells


3.7.6 Physical – Inches (mm)

ANSI and DIN Flanges

3 (76)

B

AD∅

NPT

3 (76)

B

AD⌀

BSP

3 (76)

B

AC D⌀

Dielectric Rod

Transmitter

10.21(259)

3.98(101)

3.34(85)

4.05(103)

8.41(214)

4.02(102)

Model #Antenna

Extension

(maximum “L”

dimension)

All All BSP

8th Digit Dim A Dim B Dim C

0 1" (25 mm) 2.3 (58) 11.1 (282) 3.0 (76)

1 4" (100 mm ) 5.1 (130) 14.0 (356) 5.9 (150)

2 8" (200 mm) 9.1 (231) 18.0 (457) 9.9 (251)

3 12" (300 mm) 13.1 (333) 22.0 (559) 13.9 (353)

Antenna Extension O.D.

Dimension D

TFE Rod ∅ 1.625 (41)

PP Rod ∅ 1.50 (38)

All-Plastic

Rod∅ 1.625 (41)

DIELECTRIC RODS

HORNS

2.8(55)

0.68 (17) ThreadEngagement

AC

B

D∅

3(76)

H

∅Aperture

Model #

Antenna

Extension

(maximum “L”

dimension)

3" Horn 4" Horn 6" Horn

8th Digit Dim H Dim H Dim H

0 1" (25 mm) 2.7 (51)

1 4" (100 mm )

N/A

4.6 (117)

2 8" (200 mm) 8.4 (213) 8.3 (211)

3 12" (300 mm) 12.4 (315) 12.4 (315)

Aperture 2.95" (75 mm) 3.75" (95 mm) 5.75" (146 mm)


3.8 Model Numbers

3.8.1 PULSAR Radar Transmitter

1 4–20 mA with HART2 FOUNDATION fieldbus

R 9 6 5

R96 Through-Air Radar Level Transmitter- 6 GHz Pulse Radar 1 | BASIC MODEL NUMBER AND OPERATING FREQUENCY

5 | SIGNAL OUTPUT

0 No Digital Display and Keypad

A Digital Display and Keypad

7 | ACCESSORIES

5 24 VDC, Two-wire4 | POWER

9 | HOUSING/CONDUIT CONNECTION

8 | CLASSIFICATION

6 | SAFETY OPTIONS0 None (FOUNDATION fieldbus only) (5th digit = 2)

1 SIL 2 Hardware - HART only (5th digit = 1)

1 Die-cast Aluminum, Dual-compartment, 45-degree

2 Investment Cast, Stainless Steel, Dual-compartment, 45-degree

10 | CONDUIT CONNECTION0 1⁄2" NPT

1 M20

2 1⁄2" NPT with sunshade

3 M20 with sunshade

0 General Purpose, Weatherproof (IP 67)

1 Intrinsically Safe (FM & CSA CL 1 Div 1, Grps A, B, C, D) (5th digit = 1 or 2)

3 Explosion-proof (FM & CSA CL 1 Div 1, Grps B, C, D)

A Intrinsically Safe (ATEX/IEC Ex ia IIC T4) (5th digit = 1 or 2)

B Flame-proof (ATEX/IEC Ex d ia IIC T6) (5th digit = 1 or 2)

C Non-sparking (ATEX Ex n IIC T6) (5th digit = 1 or 2)


3.8.2 Radar Antennas – Dielectric Rod

31 11⁄2" NPT thread 32 11⁄2" BSP (G 11⁄2) thread43 2" 150# ANSI raised face flange DA DN 50, PN 16 DIN 2527 Form B44 2" 300# ANSI raised face flange DB DN 50, PN 25/40 DIN 2527 Form B45 2" 600# ANSI raised face flange DD DN 50, PN 64 DIN 2527 Form E53 3" 150# ANSI raised face flange EA DN 80, PN 16 DIN 2527 Form B54 3" 300# ANSI raised face flange EB DN 80, PN 25/40 DIN 2527 Form B55 3" 600# ANSI raised face flange ED DN 80, PN 64 DIN 2527 Form E63 4" 150# ANSI raised face flange FA DN 100, PN 16 DIN 2527 Form B64 4" 300# ANSI raised face flange FB DN 100, PN 25/40 DIN 2527 Form B65 4" 600# ANSI raised face flange FD DN 100, PN 64 DIN 2527 Form E73 6" 150# ANSI raised face flange GA DN 150, PN 16 DIN 2527 Form B74 6" 300# ANSI raised face flange GB DN 150, PN 25/40 DIN 2527 Form B75 6" 600# ANSI raised face flange GD DN 150, PN 64 DIN 2527 Form E

R A 0 0

R A PULSAR radar antennas / 6 GHz

TECHNOLOGY / OPERATING FREQUENCY

A TFE (Material of Construction codes A, B, C, and K only)B Polypropylene (Material of Construction codes A, G, K, and L only)C Halar® (Material of Construction codes G and L only)

CONFIGURATION / STYLE

A 316/316L stainless steelB Hastelloy® CC Monel®

G All-Plastic wetted surfaces including flanges (Configuration/Style codes B and C only)K 316/316L SS; ASME B31.1 and B31.3 (meets CRN specifications)

L All-Plastic wetted surfaces; ASME B31.1, B31.3(meets CRN specifications; Configuration/Style codes B and C only)

MATERIAL OF CONSTRUCTION

0 Viton® GFLT1 EPDM2 Kalrez 40798 Simriz SZ485 (formerly Aegis PF128)

O-RINGS ➁

0 For nozzle height ≤ 1" (25 mm) (For threaded process connection only)1 For nozzle height ≤ 4" (100 mm)2 For nozzle height ≤ 8" (200 mm) (ESP designation for TFE rod only)3 For nozzle height ≤ 12" (300 mm)

ANTENNA EXTENSION

PROCESS CONNECTION - SIzE/TYPE ➀

➀ Metal flanges welded to antenna; Plastic flanges and metal flanges withthreaded antenna connection ordered separately. Refer to Optional Flangeschart on page 59.

➁ All-Polypropylene and All-Halar antennas (Materials of Construction Codes G and L)use Viton® GFLT O-rings

4P 2" Triclover® type, 16 AMP 6P 4" Triclover type, 16 AMP5P 3" Triclover type, 16 AMP 7P 6" Triclover type, 16 AMP

HYGIENIC PROCESS CONNECTIONS


3.8.3 Radar Antennas – Horn

R A PULSAR radar antennas / 6 GHz

TECHNOLOGY / OPERATING FREQUENCY

3 3" horn (for Standpipe/Stillwell use only; Materials of Construction codes A & K only4 4" horn6 6" horn

CONFIGURATION / STYLE

A 316/316L stainless steelB Hastelloy CK 316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications)

MATERIAL OF CONSTRUCTION

0 Viton® GFLT1 EPDM2 Kalrez® 40798 Simriz SZ485 (formerly Aegis PF128)

O-RINGS

OPTIONAL FLANGES (for use with Antenna Extension Codes 1–3 only)

R A 0 0

PROCESS CONNECTION - SIzE/TYPE (metal flanges welded to antenna

6P 4" Tri-Clover type, 16 AMP Hygienic Flange7P 6" Tri-Clover type, 16 AMP Hygienic Flange

HYGIENIC PROCESS CONNECTIONS

Part Number:04-6852

2"150# 300#

3"150# 300#

4"150# 300#

6"150# 300#

316L Stainless Steel -001 -005 -002 -006 -003 -007 -004 -008304L Stainless Steel -009 -013 -010 -014 -011 -015 -012 -016Carbon Steel -017 -021 -018 -022 -019 -023 -020 -024Hastelloy C -025 -029 -026 -030 -027 -031 -028 -032Monel -033 -037 -034 -038 -035 -039 -036 -040

Part Number:04-6852

2"150# 300#

3"150# 300#

4"150# 300#

6"150# 300#

Kynar -041 -045 -042 -046 -043 -047 -044 -048PVC -049 -053 -050 -054 -051 -055 -052 -056Polypropylene -057 -061 -058 -062 -059 -063 -060 -064TFE -065 -069 -066 -070 -067 -071 -068 -072

0 For nozzle height ≤ 1" (25 mm) (For threaded process connection only)1 For nozzle height ≤ 4" (100 mm)2 For nozzle height ≤ 8" (200 mm) (ESP designation for TFE rod only)3 For nozzle height ≤ 12" (300 mm)

ANTENNA EXTENSION

53 3" 150# ANSI raised face flange EA DN 80, PN 16 DIN 2527 Form B54 3" 300# ANSI raised face flange EB DN 80, PN 25/40 DIN 2527 Form B55 3" 600# ANSI raised face flange ED DN 80, PN 64 DIN 2527 Form E63 4" 150# ANSI raised face flange FA DN 100, PN 16 DIN 2527 Form B64 4" 300# ANSI raised face flange FB DN 100, PN 25/40 DIN 2527 Form B65 4" 600# ANSI raised face flange FD DN 100, PN 64 DIN 2527 Form E73 6" 150# ANSI raised face flange GA DN 150, PN 16 DIN 2527 Form B74 6" 300# ANSI raised face flange GB DN 150, PN 25/40 DIN 2527 Form B75 6" 600# ANSI raised face flange GD DN 150, PN 64 DIN 2527 Form E


4.0 Advanced Configuration/Troubleshooting Techniques

This section contains information regarding some of theadvanced configuration and troubleshooting capability con-tained within the Model R96 transmitter. These diagnosticoptions are best suited for use with PACTware and theModel R96 DTM, and should be implemented only aftercontacting Magnetrol Technical Support.

4.1 End-of-Probe Analysis (EOPA)

Please note that due to the operation of this method, Endof Probe Analysis cannot be applied with interface measure-ment, applications with a "water" bottoms, or with stratify-ing liquids. Therefore, EOPA will not be available whenMeasurement Type = Interface & Level.

When EOPA is enabled and the calculated (inferred level) isbeing used, a diagnostic warning shown as "Inferred Level”will be present.

4.1.1 Enable EOPA using PACTware

Click on the Device Setup tab, and then select AdvancedConfig. In the lower left corner select the correct Polarityfor the End of Probe pulse, then turn on the EoP Analysis.The Eop Dielectric box will then appear. Fill in the correctDielectric of the process medium being measured.


4.1.2 Enable EOPA using keypad/LCD

From the MAIN MENU, select DEVICE SETUP andpress Enter.

Scroll down to Advanced Config, and then press Enter.

Scroll down to END of PROBE ANALYSIS, and then pressEnter.


Enter the correct polarity for EoP Polarity, turn on EoPAnalysis, and then enter the correct value for EoPDielectric. EoP Dielectric is the dielectric constant of theprocess medium being measured.

4.2 Sloped Threshold

The Sloped Threshold option contained in the Model R96allows the user additional level detection capability byallowing the threshold to be sloped (bent) around anunwanted signal. The result is a convenient way to ignoreundesired signals.

The use of PACTware and the Model R96 DTM is recom-mended for this option.

Using PACTware, click on the Device Setup tab, and thenselect Advanced Config.

In the Threshold Settings section, select “Sloped” within inthe Lvl Tresh Mode dropdown box.

Then set the Sloped Start Value, Lvl Tresh Value, andSloped End Distance.


4.3 Echo Rejection

Another way to ignore unwanted signals along the length ofthe probe is by utilizing the Echo Rejection feature.

Setup using PACTware

Select the Diagnostics tab and then the Echo Curve tab.Then click on New Rejection Curve

Click on OK at the loop warning message.


On the next screen, please enter the actual process medialocation and then hit OK.

A password window will then appear (unless the passwordwas previously entered). Enter the password and hit OK.Then the system calculates the curve, and then saves it. HitOK to confirm.

A warning screen is then shown so that the loop can bereturned to automatic control.

At this point the echo rejection curve can be viewed byselecting Rejection Curve as Curve 2 in the lower left cornerof the screen. The Rejection curve will then be displayed inred as shown in the screenshot above.

Alternatively, you can follow the procedure below:

Select the Device Setup tab, and then select the AdvancedConfig tab. Then click on New Rejection Curve.


You will get a warning regarding the loop, hit OK. On thenext screen you need to enter the actual media location andthen hit OK.

Next a password window might appear if not alreadyentered. Then the system calculates the curve, and thensaves it. Hit OK to confirm.


A warning screen is shown that the loop can be returned toautomatic control.

At this point the echo rejection curve can be viewed byselecting Rejection Curve as Curve 2 in the lower left cornerof the Echo Curve screen. The Rejection curve will then bedisplayed in red as shown in the screenshot below.

4.4 Buildup Detection

A unique feature contained within the Model R96 can beused to obtain an indication of build-up along the length ofthe probe. This can be set as the HART SV or TV whichcan be monitored in the control room. An algorithm com-pares the buildup echo strength as compared to the LvlThrsh Value, and outputs value in percent.


4.4.1 Buildup Detection Setup using PACTware

Buildup detection is a feature that needs to be turned on inAdvanced Config, see below.

Once turned on progress can be checked in the AdvancedDiagnostics screen, see below.


4.4.2 Buildup Detection Setup using the Keypad

From the menu select DEVICE SETUP and hit Enter.

Scroll down to Buildup Detection and hit Enter

Select On and hit Enter


Checking buildup can be done from the main displayscreen. First the unit must be set up to display the Builduppercentage. Go to the main menu and select DEVICESETUP then hit Enter.

Scroll down to DISPLAY CONFIG and hit Enter.

Scroll down to Probe Buildup and hit Enter, then selectView. From the main screen the Buildup percentage is nowshown.

BULLETIN: 58-602.0

EFFECTIVE: November 2015

Service Policy

Owners of MAGNETROL may request the return of acontrol or any part of a control for complete rebuilding orreplacement. They will be rebuilt or replaced promptly.Controls returned under our service policy must bereturned by Prepaid transportation. MAGNETROL willrepair or replace the control at no cost to the purchaser(or owner) other than transportation if:

1. Returned within the warranty period; and2. The factory inspection finds the cause of the claim tobe covered under the warranty.

If the trouble is the result of conditions beyond our con-trol; or, is NOT covered by the warranty, there will becharges for labor and the parts required to rebuild orreplace the equipment.

In some cases it may be expedient to ship replacementparts; or, in extreme cases a complete new control, toreplace the original equipment before it is returned. If thisis desired, notify the factory of both the model and serialnumbers of the control to be replaced. In such cases, cred-it for the materials returned will be determined on thebasis of the applicability of our warranty.

No claims for misapplication, labor, direct or consequen-tial damage will be allowed.

Return Material Procedure

So that we may efficiently process any materials that arereturned, it is essential that a “Return MaterialAuthorization” (RMA) number be obtained from the fac-tory, prior to the material’s return. This is available througha MAGNETROL local representative or by contacting thefactory. Please supply the following information:

1. Company Name2. Description of Material3. Serial Number4. Reason for Return5. Application

Any unit that was used in a process must be properlycleaned in accordance with OSHA standards, before it isreturned to the factory.

A Material Safety Data Sheet (MSDS) must accompanymaterial that was used in any media.

All shipments returned to the factory must be by prepaidtransportation.

All replacements will be shipped F.O.B. factory.

ASSURED QUALITY & SERVICE COST LESS

Magnetrol, Magnetrol logotype and Pulsar are registered trademarks of Magnetrol International, Incorporated.Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers.HART® is a registered trademark of the HART Communication FoundationPACTware™ is trademark of PACTware ConsortiumCSA logotype is a registered trademark of Canadian Standards AssociationHalar® is a registered trademark of Allied Chemical Corp.Hastelloy® is a registered trademark of Haynes International, Inc.Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International)KYNAR® is a registered trademark of Pennsalt Chemicals Corp.Tri-Clover is a registered trademark of Tri-Clover, Inc.

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax [email protected] • www.magnetrol.com

Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.

PULSAR Pulse Burst Radar transmitters may be protected by one or more of the following U.S. Patent Nos.: US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646

High Performance 6 GHz Pulse Burst Radar Level Transmitter · Explosion hazard. Do not connect or...

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Transcript of High Performance 6 GHz Pulse Burst Radar Level Transmitter · Explosion hazard. Do not connect or...