HG compressors - HG34 e-series - Bock€¦ · HG compressors - HG34 e-series Semi-hermetic...

12
HG compressors - HG34 e-series Semi-hermetic compressors in efficiency-optimised version

Transcript of HG compressors - HG34 e-series - Bock€¦ · HG compressors - HG34 e-series Semi-hermetic...

Page 1: HG compressors - HG34 e-series - Bock€¦ · HG compressors - HG34 e-series Semi-hermetic compressors in efficiency-optimised version. 2 I HG34e - At a glance Type key HGX34e 215

HG compressors - HG34 e-seriesSemi-hermetic compressorsin efficiency-optimised version

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HG34e - At a glance

Type key

HGX34e/ 215 - 4 S Motor variant 3)

Number of poles Swept volume e-Serie Number of cylinders Size Ester oil filling 2)

Series 1)

1) HG = Hermetic Gas-cooled (suction gas-cooled)

2) X = Ester oil filling (HFC refrigerants e.g. R134a, R404A, R507, R407C)

3) S = More powerful motor e.g. air conditioning applications

Available modelsDisplacement

50 Hz (1.450 rpm)

HG34e/215-4HG34e/215-4 S

18,8 m3/h

HG34e/255-4HG34e/255-4 S

22,1 m3/h

HG34e/315-4HG34e/315-4 S

27,3 m3/h

HG34e/380-4HG34e/380-4 S

33,1 m3/h

Optimisedvalve plate system

New, flow-optimisedconnections

Highly efficient motors

Optimisedgas flow

-series

Based on our current semi-hermetic product range, with its out-standing advantages and features Bock present you the e-series. Those compressors are efficiency optmised models for all standard refrigerants. The models HG34e are available in October 2010.

Additionally, all compressors of the HG-series will be available as e-series in the course of 2011.

Special Features

With technical optimisations we improve the energy consumption of our compressors continuously. The compressors of the e-seriesset a new standard when it comes to motor-efficiency, gas flow and efficiency of the valve system. All this results in a higher capacity of the compressor.

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R134a Operating limits

Unlimited application range

Supplementary cooling or reduced suction gas temperature

Motor version -S- (more powerful motor)

tO Evaporating temperature (°C)tC Condensing temperature (°C)∆tOh Suction gas superheat (K)tOh Suction gas temperature (°C)

Max. permissible operating pressure (LP/HP)1): 19/28 bar

1) LP = low pressure HP = high pressure

HG34e - Operating limits

R134a Notes

Operating limits

Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compres-sor application limits should not be chosen for design purposes or continuous operation.

Restrictions to the operating limits may occur when using the Bock EFC (Electronic Frequency Control). The sample calculation in the Semi-hermetique Catalogue gives a more detailed expla-nation.

Performance data

The performance data for R134a are based on European Standard EN 12900 with a 50 Hz power supply frequency.This signifies: 20 °C suction gas temperature without liquid subcooling.

This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures.

Conversion factor for 60 Hz = 1,2

Performance data for other operating points, see Bock software.

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HG34e - Performance data

Relating to 20 °C suction gas temperaturewithout liquid subcooling

Supplementary cooling orreduced suction gas temp.

R134a Performance data 50 Hz

Type Cond. temp.

°C

Cooling capacity QO [W] Power consumption Pe [kW]

Evaporating temperature °C

12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30

HGX34e/215-4

30QP

172002,27

157002,30

144002,32

130002,31

106002,25

84502,14

65901,98

50001,80

36701,59

26101,38

18001,18

40QP

152002,87

138002,84

126002,78

114002,72

91202,55

71902,34

55302,11

41201,87

29701,64

20601,42

14001,22

50QP

130003,38

118003,27

107003,16

95403,03

75902,76

58902,47

44402,18

32401,90

22701,64

15401,42

10401,24

60QP

108003,79

96903,62

86903,45

77503,27

60702,90

46202,54

34002,20

24201,89

16601,61

11201,39

7901,24

70QP

85904,12

76803,89

68303,66

60403,43

46302,99

34402,56

24802,17

17301,84

11901,56

HGX34e255-4

30QP

206002,61

188002,67

172002,71

156002,71

127002,66

101002,53

78002,34

58902,12

43201,88

30801,63

21901,41

40QP

181003,36

165003,35

150003,31

136003,25

110003,08

86602,84

66602,57

49602,27

35701,97

24901,68

17101,43

50QP

156004,02

142003,93

129003,83

116003,71

93103,42

72803,08

55402,73

40702,36

28802,01

19601,68

13301,41

60QP

131004,56

119004,41

107004,24

96104,06

76403,66

59203,23

44502,80

32202,37

22401,96

15101,61

10301,32

70QP

105004,98

94304,77

84804,54

75904,30

59703,79

45703,28

33802,76

24102,28

16601,83

HGX34e/315-4

30QP

255003,40

233003,43

211003,43

192003,40

155003,29

124003,11

96602,88

73902,61

55202,32

40402,02

29201,72

40QP

223004,22

203004,17

185004,10

167004,01

135003,78

107003,49

82603,16

62602,80

46202,43

33202,07

23301,73

50QP

192004,97

174004,85

158004,71

142004,55

114004,19

89503,79

68803,36

51402,91

37202,47

26002,04

17401,65

60QP

161005,63

146005,44

131005,22

118005,00

93504,51

72804,00

55203,46

40502,93

28502,41

19001,92

11701,47

70QP

131006,18

118005,91

106005,62

93905,33

73804,71

56604,08

42003,44

30002,82

20102,22

HGX34e/380-4

30QP

307004,27

281004,28

256004,26

232004,22

190004,06

153003,83

121003,53

93103,20

70602,83

52502,46

38602,09

40QP

270005,26

246005,19

224005,09

203004,97

166004,67

133004,30

104003,89

80003,46

60203,00

44202,56

31802,13

50QP

232006,17

212006,01

193005,83

174005,63

141005,18

113004,69

87604,16

66703,62

49403,07

35402,55

24502,06

60QP

196006,97

178006,73

161006,46

146006,18

117005,59

92404,96

71304,31

53503,66

38603,02

26502,42

16901,86

70QP

160007,65

145007,31

131006,97

118006,60

93405,86

72905,09

55304,32

40403,56

28002,83

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R404A/R507 Notes

Operating limits

Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas.Compressor application limits should not be chosen for design purposes or continuous operation.

Restrictions to the operating limits may occur when using theBock EFC (Electronic Frequency Control).The sample calculation in the Semi-hermetic Catalogue gives a more detailed explanation.

Performance data

The performance data for R404A/R507 are based on European Standard EN 12900 with a 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid sub-cooling.

This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures.

Performance data were compiled for R404A and R507.The base values are the data for R404A.

Conversion factor for 60 Hz = 1.2

Performance data for other operating points, see Bock software.

HG34e - Operating limits

R404A/R507 Operating limits

Unlimited application range

Supplementary cooling or reduced suction gas temperature

Motor version -S- (more powerful motor)

tO Evaporating temperature (°C)tC Condensing temperature (°C)∆tOh Suction gas superheat (K)tOh Suction gas temperature (°C)

Max. permissible operating pressure (LP/HP)1): 19/28 bar

1) LP = low pressure HP = high pressure

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HG34e - Performance data

Type Cond.temp.

°C

Cooling capacity QO [W] Power consumption Pe [kW]

Evaporating temperature °C

7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45

HGX34e/215-4

30QP

146003,70

119003,52

94703,26

73902,94

56102,58

41202,21

29001,84

19401,49

12201,18

40QP

122004,26

98403,94

77703,56

59903,14

44802,70

32302,27

22201,85

14301,47

8601,15

50QP

97704,67

78004,23

60903,75

46303,25

34202,74

24202,26

16301,81

10401,42

HGX34e/215-4 S

30QP

239003,83

219003,85

182003,84

150003,74

122003,57

96703,35

75603,07

57802,75

42802,41

30402,04

20301,67

12201,31

40QP

202004,72

185004,65

153004,48

125004,23

99903,94

79103,60

61303,23

46402,84

34102,44

23902,04

15701,65

9101,28

50QP

165005,48

150005,33

122004,99

98404,61

78204,19

61103,74

46803,29

34902,83

25202,37

17401,94

11101,54

HGX34e/255-4

30QP

172004,44

142004,23

115003,95

91203,61

70803,22

53502,81

39002,39

27301,97

18201,58

40QP

145005,14

118004,76

94604,33

74303,86

56803,37

42102,87

30102,38

20501,92

13201,50

50QP

117005,68

94105,15

74504,58

57604,00

43303,41

31502,84

22002,30

14801,80

HGX34e/255-4 S

30QP

28004,57

257004,61

215004,59

177004,46

144004,24

115003,95

90003,60

68903,21

51402,81

37202,41

26202,03

18001,69

40QP

238005,64

218005,58

181005,38

148005,08

119004,71

94204,28

72903,81

55103,33

40402,84

28602,37

19601,94

13001,57

50QP

195006,55

177006,40

146006,02

118005,57

94005,05

73504,50

56103,93

41703,36

30102,80

21002,28

14101,81

HGX34e/315-4

30QP

213005,47

176005,20

143004,85

114004,43

88403,98

67003,49

49302,99

34902,49

23702,01

40QP

179006,29

147005,83

119005,32

93504,76

72204,18

54003,58

38802,98

26502,40

16901,86

50QP

145006,97

118006,34

94305,67

73704,96

56004,25

41003,54

28402,85

18202,20

HGX34e/315-4 S

30QP

338005,86

310005,82

260005,67

216005,44

177005,14

143004,79

113004,39

87803,95

66603,47

49002,98

34502,47

23001,96

40QP

287007,05

263006,92

220006,59

181006,20

148005,76

119005,26

93204,73

71804,17

53703,59

38502,99

26002,40

15701,81

50QP

235008,13

215007,90

178007,39

146006,84

118006,23

93705,59

72904,92

55304,23

40403,54

27802,84

17202,15

HGX34e/380-4

30QP

258006,84

212006,45

173005,98

138005,46

109004,88

83004,28

62003,67

44903,05

31202,45

40QP

216007,84

177007,25

143006,59

114005,90

88505,18

67304,45

49603,72

35103,00

23402,33

50QP

176008,73

143007,92

115007,08

90306,22

69605,34

52104,47

37603,62

25502,81

HGX34e/380-4 S

30QP

409007,20

376007,15

317006,98

264006,70

217006,33

176005,88

141005,37

111004,82

85304,25

64203,65

46803,06

33002,49

40QP

346008,75

318008,59

267008,18

222007,69

182007,12

148006,49

118005,82

91605,12

69804,41

51503,70

36203,00

23602,34

50QP

2840010,10

260009,86

218009,23

180008,53

147007,76

118006,96

93306,13

72105,28

53904,44

38403,62

25102,83

R404A/R507 Performance data 50 Hz

Relating to 20 °C suction gas temperature,without liquid subcooling

Motor version -S- (more powerful motor)

Supplementary cooling orreduced suction gas temp.

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HG34e - Operating limits

R407C Notes

Operating limits

Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas.Compressor application limits should not be chosen for design purposes or continuous operation.

Restrictions to the operating limits may occur when using theBock EFC (Electronic Frequency Control).The sample calculation in the Semi-hermetic Catalogue gives a more detailed explanation.

Performance data

The performance data for R407C are based on European Stan-dard EN 12900 with a 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid subcooling.

Evaporation and condensing temperatures are based on the dew point values (saturated vapour conditions).

This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures.

Conversion factor for 60 Hz = 1,2

Performance data for other operating points, see Bock software.

R407C Operating limits

Unlimited application range

Supplementary cooling or reduced suction gas temperature

Motor version -S- (more powerful motor)

tO Evaporating temperature (°C)tC Condensing temperature (°C)∆tOh Suction gas superheat (K)tOh Suction gas temperature (°C)

Max. permissible operating pressure (LP/HP)1): 19/28 bar

1) LP = low pressure HP = high pressure

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HG34e - Performance data

Relating to 20 °C suction gas temperature,without liquid subcooling

Supplementary cooling or red. suction gas temp.

Motor version -S- (more powerful motor)

Type Cond.Temp.

°C

Cooling capacity QO [W] Power consumption Pe [kW]

Evaporating temperature °C

12,5 10 7,5 5 0 -5 -10 -15 -20 -25

HGX34e/215-4

30QP

40QP

50QP

HGX34e/215-4 S

30QP

40QP

50QP

HGX34e/255-4

30QP

40QP

50QP

HGX34e/255-4 S

30QP

40QP

50QP

HGX34e/315-4

30QP

40QP

50QP

HGX34e/315-4 S

30QP

40QP

50QP

40QP

HGX34e/380-4 40QP

40QP

HGX34e/380-4 S

30QP

40QP

50QP

12200 9720 7650 5910 4480 3,16 2,94 2,67 2,38 2,09

10400 8190 6410 4920 3700 3,60 3,25 2,89 2,52 2,17

8590 6820 5330 4100 3100 3,98 3,54 3,09 2,66 2,27

25600 23300 21100 19100 15600 12500 9860 7690 5890 4400 3,45 3,49 3,50 3,48 3,39 3,23 3,01 2,76 2,48 2,18

22400 20300 18400 16600 13400 10800 8450 6570 5010 3720 4,38 4,33 4,26 4,17 3,94 3,66 3,34 2,99 2,64 2,30

19100 17300 15600 14100 11300 9000 7080 5490 4190 3110 5,19 5,06 4,91 4,75 4,39 3,99 3,57 3,15 2,74 2,35

14500 11500 9040 7030 5300 3,84 3,54 3,20 2,85 2,48

12300 9730 7660 5940 4430 4,38 3,94 3,50 3,06 2,63

10200 8080 6420 5050 3820 4,83 4,29 3,76 3,26 2,79

29600 27000 24600 22300 18300 14800 11800 9240 7130 5370 4,30 4,30 4,28 4,23 4,08 3,86 3,95 3,28 2,94 2,58

26000 23600 21500 19500 15800 12800 10100 7890 6050 4530 5,33 5,24 5,13 5,00 4,71 4,36 3,97 3,56 3,14 2,72

22200 20200 18300 16500 13400 10700 8450 6600 5070 3800 6,25 6,08 5,89 5,69 5,25 4,79 4,30 3,80 3,31 2,84

17600 14100 11100 8590 6550 4,69 4,34 3,96 3,55 3,11

15100 12000 9420 7260 5500 5,33 4,85 4,33 3,80 3,27

12800 10200 7910 6060 4550 5,87 5,25 4,63 3,99 3,37

35900 32700 29800 27000 22100 17800 14200 11100 8570 6490 4,95 5,00 5,01 4,99 4,86 4,63 4,32 3,96 3,56 3,14

31300 28500 25900 23500 19200 15400 12300 9550 7340 5520 6,32 6,25 6,16 6,04 5,72 5,32 4,86 4,37 3,85 3,34

26800 24300 22100 20000 16200 13000 10400 8070 6200 4650 7,63 7,45 7,24 7,02 6,50 5,93 5,31 4,68 4,05 3,44

21600 17500 13900 10900 8310 5,84 5,38 4,91 4,42 3,90

18700 15100 12000 9320 7140 6,71 6,08 5,45 4,82 4,18

15800 12800 10100 7900 6070 7,49 6,69 5,91 5,13 4,36

43500 39600 36000 32700 26700 21600 17300 13600 10600 4940 6,40 6,35 6,27 6,17 5,93 5,61 5,23 4,79 4,30 3,76

38000 34600 31400 28400 23200 18700 14900 11700 8990 6650 7,95 7,78 7,59 7,39 6,94 6,44 5,89 5,29 4,66 4,00

32200 29300 26500 24000 19600 15800 12600 9870 7550 5510 9,52 9,23 8,92 8,60 7,93 7,22 6,47 5,70 4,91 4,10

R407C Performance data 50 Hz

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HG34e - Technical data

Explanations:

Oil sump heater 110-240 V - 1 - 50/60 Hz (option)50-120 W, PTC heater, self-regulating, installation in housing bore

Tolerance (± 10%) relates to the mean value of the voltagerange. Other voltages and current types on request.

Take account of the max. operating current / max. powerconsumption when designing contactors, leads and fuses.Switches: Service category AC3

All data are based on the mean value of the voltage range.

220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz

For soldering connections

1

2

3

4

5

Type

Numberof

cylinders

Displacement50 / 60 Hz

(1450/1740 rpm)

Electrical data 3 Weight Connections 5 Oil charge

Voltage

1

Max.workingcurrent

2

Max. powerconsumption

2

Startingcurrent

(rotor locked)

Discharge lineDV

Suction lineSV

m³/h A kW A kg mm I inch mm I inch Ltr.

∆ / Y ∆ / Y

HG34e/215-4 4 18,80 / 22,60 4 14,4 / 8,1 4,8 87 / 50 92 22 / 7/8 28 / 11/8 1,4

HG34e/215-4 S 4 18,80 / 22,60 4 18,3 / 10,5 6,0 132 / 76 95 22 / 7/8 28 / 11/8 1,4

HG34e/255-4 4 22,10 / 26,60 4 17,0 / 9,8 6,0 87 / 50 91 22 / 7/8 28 / 11/8 1,4

HG34e/255-4 S 4 22,10 / 26,60 4 21,1 / 12,2 7,2 132 / 76 94 22 / 7/8 28 / 11/8 1,4

HG34e/315-4 4 27,30 / 32,80 4 21,1 / 12,2 7,4 111 / 64 94 22 / 7/8 28 / 11/8 1,4

HG34e/315-4 S 4 27,30 / 32,80 4 25,5 / 14,7 8,9 132 / 76 97 22 / 7/8 28 / 11/8 1,4

HG34e/380-4 4 33,10 / 39,70 4 26,1 / 15,1 9,3 111 / 64 93 22 / 7/8 28 / 11/8 1,4

HG34e/380-4 S 4 33,10 / 39,70 4 31,2 / 18,0 11,1 132 / 76 96 22 / 7/8 28 / 11/8 1,4

Dimensions for anti-vibration padConnections HG34e

SVDV

Suction lineDischarge line

Please refer to technical data above

A Connection suction side, not lockable 1/8 " NPTF

A1 Connection suction side, lockable 7/16 " UNF

B Connection discharge side, not lockable 1/8 " NPTF

B1 Connection discharge side, lockable 7/16 " UNF

D1 Connection oil return from oil separator 1/4 " NPTF

E Connection oil pressure gauge 1/8 " NPTF

F Oil drain M 10

H Oil charge plug 1/4 " NPTF

J Oil sump heater Ø 15 mm 1)

K Sight glass 11/8" - 18 UNEF

L Connection thermal protection thermostat 1/8 " NPTF

O Connection oil level regulator 11/8" - 18 UNEF

Dimensions in mm

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HG34e - Dimensions and connections

HG34e

1) SV 90° rotatableCentre of gravity

Dimensions in mm

Dimensions with accessories

Additional fan Capacity regulator1 2

Dimensions in mm

HG34e/215-4 HG34e/255-4 HG34e/315-4 HG34e/380-4 HG34e/215-4 S HG34e/255-4 S HG34e/315-4 S HG34e/380-4 S

273

230310419

4679

ca.170

ca.1

35

AA1X

A

B,L

F J

E

H,D1

DV B1

K,O

115

285ca.

272

4x 12ca

.315SV 1)

X

ca.540

ca.620

ca.350

ca.340

1

2

ca.570

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HG34e - Scope of supply and accessories

1) = Anschlußmöglichkeit für Ölsumpfheizung 1 Maße siehe Ansicht X Seite 77

Scope of supply

Semi-hermetic 4 cylinder reciprocating compressor with drive motor for direct start220-240 V ∆ / 380-420 V Y - 3 - 50 Hz265-290 V ∆ / 440-480 V Y - 3 - 60 HzSingle-section compressor housing with hermetically integrated electric motor

Winding protection with PTC resistor sensors and electronic triggering unit Bock MP10

Possibility to connect to oil level controllers ESK, AC+R oder CARLY

Oil charge:HG: FUCHS Reniso SP 46 HGX: FUCHS Reniso Triton SE 55

Sight glass

Suction and discharge line valve

Inert gas charge

4 anti-vibration pads enclosed

Accessories

1 Start unloader by means of a Bock-ESS (Electronic Soft Start)IP20 (Connection clamps IP00) for installation in switch cabinet

2 Capacity regulator 230 V - 1 - 50/60 Hz, IP651 capacity regulator = 50% residual capacity

3 Continuously variable speed control by means of a Bock EFC (ElectronicFrequency Control), compactly built onto compressor and connectedready-to-operate IP54

4 Cylinder cover prepared for capacity regulator

5 Oil sump heater110-240 V - 1 - 50/60 Hz, 50-120 W, IP65PTC heater self-regulating

6 Thermal protection thermostat (PTC sensor) IP67

7 Additional fan 230 V ∆ / 400 V Y - 3 - 50 Hz, 120 W,230-265 V ∆ / 400-460 V Y - 3 - 60 Hz, 190 W, IP54 enclosed

Special voltage and/or frequency (on request)

4 5

Prepared for capacity regulator

7

Oil sump heater Thermal protection thermostat

Additional fan

1

ESS Electronic Soft Start EFC Electronic Frequency ControlCapacity regulator

2 3

6

7

Page 12: HG compressors - HG34 e-series - Bock€¦ · HG compressors - HG34 e-series Semi-hermetic compressors in efficiency-optimised version. 2 I HG34e - At a glance Type key HGX34e 215

Bock Kältemaschinen GmbHBenzstraße 7D-72636 FrickenhausenTelefon: +49 7022 9454-0Telefax: +49 7022 [email protected]

Art.Nr. 96171-10.2010-GbSubject to change without notice