HETA - JLI Vision · 2021. 6. 2. · Height freaks D-angle / Locking ring angle where applicable...
Transcript of HETA - JLI Vision · 2021. 6. 2. · Height freaks D-angle / Locking ring angle where applicable...
HETAHot End Trend Analyser
Glass Inspection
Just perfect
Hot End Trend Analyser
Advanced turnkey vision solutions
Custom designed turnkey solution for measuring dimensions, surface defects, material distribution etc directly after the IS machine.
A precise measurement of dimensions combined with consistent detection of surface defects such as dirts, stones, seeds, birdswings, blisters and material distribution in the hot end may prove very valuable. The HETA is designed to visualize trends and alert production in order to minimize scrap. It will allow you to remove freaks before the lehr and potentially help you increase yield.
Features/Benefits:■ Ruggedized unit for hot end■ Instant and precise measurements ■ Intuitive user interface, with easy job setup■ Classification of defects■ Custom applications■ Internet connectivity for support & service
Setup / Handling
The HETA setup is based on a camera unit and a con-trolled light box unit placed at the conveyor. Both units are motorized to fit to different conveyor heights and container types.
■ Installed on the production line using 3 cameras toensure accurate dimensions and speedy adjustment
■ Easy access with small footprint■ Mechanics is water cooled and shielded from IR■ Job changes performed in minutes with automatic
adaption to conveyor and container height■ Dual system option for 100% surface coverage
User Interface
All measurements are related to individual cavities and can be visualized either as totals or for each cavity.
■ Windows 10 style with touchscreen■ Intuitive layout of mould performance and related
statistics■ Drill down in a few clicks to identify reject causes■ Graphical representation instead of numbers■ Alarms for deviations in trends (eg. when a mould
starts making leaners)
Dimension
Critical dimensions are measured with high precision and compared to entered specifications.
■ Height■ Diameter at 3 different positions■ Lean■ Container shape (outer profile)■ Punt shape■ Detection of ware position on conveyor■ Dectection and classification of stuck and fallen ware
helping operators to identify timing related rejects
Top / Finish
The top camera provides a high resolution image of the finish area. Besides a height and diameter measure-ment, the camera inspects the finish for freaks.
■ Overpress■ Choked bore■ Height freaks■ D-angle / Locking ring angle where applicable
Surface
The entire surface of each container is inspected. De-fects are classified so the operator can take action on trends.
■ Detects: Stones, oil marks, birdswings, slug bottom,blisters, large seeds, mold dope, inclusions.
■ The surface can be divided into 10 individual areaswith individual sensitivity
■ Embossment like logos can be omitted, while inspecting surface around it
■ Classification of defects ■ Inspection carried out around bottle punt
Glass Distribution
Detect material movement within the container and display results with color map.
■ Based on controlled visible light - NOT IR■ Works on all container types, but accuracy improves
on coloured containers■ Displays thin/thick areas in blue/red color for easy
interpretation■ Material distribution is analyzed in up to 10 separat
areas
General Specifications
Measurements
JLI vision a/s develops, designs and manufactures advanced and tailor made vision systems for the international industry. With more than 32 years of experience, JLI is among the oldest companies in the computer vision field. Our customers include well known international companies. JLI works in many different industries ranging from food processing to material handling, glass, steelworks, pharmaceutical, plastics and packaging.
JLI vision a/s ■ Poppelgårdvej 7 - 9 ■ DK-2860 Søborg ■ Denmark ■ Phone +45 3966 0809 ■ [email protected] ■ www.jlivision.com
Speed: 900 bottles/minCameras: 3x High resolution CCD matrixMax. height: 400 mmOperating temperatures: +0o to +60o CHumidity: 20-80% non condensingPower: 110V, 60Hz or 230V, 50HzLighting: Long lasting LEDComputer: Industrial fanless vision PC’sMonitor: High resolution touch screen
Footprint: 450 mm along conveyor1635 mm across conveyor
Synchronisation IS machine:
Opto-isolated input signal
Dimensions: Lean, height, punt shape, container shape, diameter.Accuracy +/- 0.05mm
Surface: Dirt, stones, seeds, blisters and birdswings.Accuracy 0.2mm2
Material Distribution: Accuracy +/-0.1mmDepends on the color of the container
Classification: Birdswings, stones, overpress, stuck and fallen