Hero Honda Motors Ltd.Dharuhera and Gurgaon Plants

Digital Plant Tour

Production & Operations Management

Dharuhera Plant Layout

Engine AssemblyFrame Assembly Final InspectionSteel Machining

Direct-on-Line (DOL)

Aluminium Machining

Paint Shop Weld ShopFinal Frame Assembly Line

The supplies from the vendors

The inventory in the plant lasts maximum 2 to 3 hours during production

The Robotized Machining Lines

Standard Operating Procedures (SOPs)

A U-shaped Manufacturing Cell

The Engine Assembly

The Press Tool Operation

The SMED process is used for exchange of dies in the pressing machine

The robots used for precise welding

The fabrication of body frame through welding

The Painting Process

The Tools Inventory Automated Warehouse

Controls

Tables used for comparison with standard production

The “Part-Feed” Carriers

Single Piece Flow

SOP

The “Feeder” lines leading to the main assembly line

The Final Assembly Line

The Quality Checkpoints

The Visual Inspection

The “Ride-Mode” Inspection

The “Emissions” Inspection

The Finished Goods Inventory

Acknowledgements

Special Thanks to:Mr. Rakesh Kapoor, Vice-President and Mr. Mahesh Kaikini, AGM, Hero Honda Motors Ltd.

Background Music Score Courtesy:“Born to Win“ - Shaun Harris, Shaun Harris Music. BMI (www.RoyaltyFreeMusic.com)

Thank You!