Help farmers protect and grow their fruit, vegetables and flowers … · Reference coextruded...

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Exceed XP performance polymers offer a new benchmark for greenhouse and walk-in tunnel cover solutions that require eXtreme Performance. This portfolio of products offers solutions to fabricate extremely damage-resistant, large lay-flat films that help farmers protect and grow their fruit, vegetables and flowers – throughout the year. Delivered attributes Derived benefits & potential value • Extreme toughness and strength • High film integrity can minimize waste • Up to 20% downgauging for raw material savings, enabling lower film inventory, reduced transportation costs and lower unit costs • Exceptional film aging properties • Potential to withstand abuse and varied environmental conditions over time • Long lasting film performance • Excellent film optical properties • Helps optimize light transmission for faster-rising greenhouse temperatures, enabling increased productivity • Broad operating window • Ease of processing for greater bubble stability leading to stable, worry-free operations • Extrusion at lower melt temperatures for potential energy savings • Film formulation simplification Simplify raw material sourcing and operations through lower inventory costs Helps eliminate blending complexity and the risk of costly errors Help farmers protect and grow their fruit, vegetables and flowers using eXtreme Performance films High greenhouse film integrity Exceed XP enables converters to fabricate-with-ease exceptionally tough films with very high dart impact and puncture resistance, and tensile strength at break for high integrity greenhouse and walk-in tunnel covers. The films also exhibit excellent aged property retention for long lasting, durable solutions. Films made with these polymers offer eXtreme Performance for greenhouse and walk-in tunnel covers that are typically 80-220 μm thick and up to 20 m wide and need to withstand the rigors of installation and varied environmental conditions, including harsh weather, over time. Innovation opportunities Sharing knowledge and working in collaboration to harness collective expertise across that value chain helps us create differentiating solutions, together. The toughness of Exceed XP allows the fabrication of films with eXtreme Performance or to reduce film thickness, while maintaining performance. EVA and non-EVA film formulations can be easily tailored for seasonal requirements and for special applications and climate conditions. With a broad operating window on a variety of extrusion equipment configurations, Exceed XP can withstand fluctuating manufacturing conditions, while ease of processing promotes greater bubble stability for stable, worry-free operations. Cost optimization Exceed XP performance polymers allow converters to increase output and optimize film formulations. Bubble stability and ease of extrusion optimizes solutions and delivers opportunities for high output. Exceed XP is designed to replace LLDPE/LDPE blends, reducing the number of resins that need to be sourced for lower inventory costs. Because formulations are simplified, blending complexity is minimized reducing the risk of costly errors. Exceed XP grade 6056ML can be extruded at lower melt temperatures helping to deliver extrusion energy savings. Exceed XP when eXtreme Performance matters

Transcript of Help farmers protect and grow their fruit, vegetables and flowers … · Reference coextruded...

Page 1: Help farmers protect and grow their fruit, vegetables and flowers … · Reference coextruded 3-layer 100 m film (C4-LLDPE based) Layer ratio 1 Exceed XP 6026 0.2 0.916 Enable 2010

Exceed™ XP performance polymers offer a new benchmark for greenhouse and walk-in tunnel cover solutions that require eXtreme Performance. This portfolio of products offers solutions to fabricate extremely damage-resistant, large lay-flat films that help farmers protect and grow their fruit, vegetables and flowers – throughout the year.

Delivered attributes Derived benefits & potential value

• Extreme toughness and strength • High film integrity can minimize waste• Up to 20% downgauging for raw material savings, enabling lower film inventory, reduced transportation costs

and lower unit costs

• Exceptional film aging properties • Potential to withstand abuse and varied environmental conditions over time• Long lasting film performance

• Excellent film optical properties • Helps optimize light transmission for faster-rising greenhouse temperatures, enabling increased productivity

• Broad operating window • Ease of processing for greater bubble stability leading to stable, worry-free operations• Extrusion at lower melt temperatures for potential energy savings

• Film formulation simplification • Simplify raw material sourcing and operations through lower inventory costs • Helps eliminate blending complexity and the risk of costly errors

Help farmers protect and grow their fruit, vegetables and flowers using eXtreme Performance films

High greenhouse film integrity Exceed XP enables converters to fabricate-with-ease exceptionally tough films with very high dart impact and puncture resistance, and tensile strength at break for high integrity greenhouse and walk-in tunnel covers. The films also exhibit excellent aged property retention for long lasting, durable solutions. Films made with these polymers offer eXtreme Performance for greenhouse and walk-in tunnel covers that are typically 80-220 μm thick and up to 20 m wide and need to withstand the rigors of installation and varied environmental conditions, including harsh weather, over time.

Innovation opportunities Sharing knowledge and working in collaboration to harness collective expertise across that value chain helps us create differentiating solutions, together. The toughness of Exceed XP allows the fabrication of films with eXtreme Performance or to reduce film thickness, while maintaining performance. EVA and non-EVA film formulations can be easily tailored for seasonal requirements and for special applications and climate

conditions. With a broad operating window on a variety of extrusion equipment configurations, Exceed XP can withstand fluctuating manufacturing conditions, while ease of processing promotes greater bubble stability for stable, worry-free operations.

Cost optimization Exceed XP performance polymers allow converters to increase output and optimize film formulations. Bubble stability and ease of extrusion optimizes solutions and delivers opportunities for high output. Exceed XP is designed to replace LLDPE/LDPE blends, reducing the number of resins that need to be sourced for lower inventory costs. Because formulations are simplified, blending complexity is minimized reducing the risk of costly errors. Exceed XP grade 6056ML can be extruded at lower melt temperatures helping to deliver extrusion energy savings.

Exceed™ XPwhen eXtreme Performance matters

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Figure 1:Selected film property data for Exceed XP formulated non-EVA film and the reference films.

MAC

2016

07.0

324-

01

MAC

2016

07.0

324-

01

Elmendorftear MD

(0-2300 g)

Tensile at break TD(0-110 N)

Tensile at break MD(0-115 N)

Dart impact(0-1500 g)

Haze(30-10%)

Elmendorf tear TD(0-3600 g)

Elmendorftear MD

(0-1850 g)

Tensile at break TD(0-105 N)

Tensile at break MD(0-105 N)

Dart impact(0-1500 g)

Thermicity(50-25%)

Elmendorf tear TD(0-3000 g)

Figure 2:Selected film property data for Exceed XP formulated EVA films and the reference film.

Table 1: Product data for Exceed XP formulated non-EVA film and the reference films.

Melt index (g/10 min)

Density (g/cm3)

Exceed XP coextruded 3-layer 160 µm film

Reference coextruded 3-layer 200 µm film (C8-LLDPE based)

Layer ratio 1 2 1 1 2 1Exceed XP 6026 0.2 0.916

Exceed XP 6056 0.5 0.916Enable 2005 0.5 0.920

LDPE - -

C8-LLDPE 1.0 0.920

Table 2: Product data for Exceed XP formulated EVA films and the reference film.

Melt index (g/10 min)

Density (g/cm3)

Exceed XP coextruded 3-layer 160 µm film

Reference coextruded 3-layer 200 µm film

Layer ratio 1 2 1 1 2 1Exceed XP 6026 0.2 0.916

Escorene Ultra EVA FL000118 (17.5% VA) - -

EVA (13% VA) - -

LDPE - -

C8-LLDPE 1.0 0.920

Test methods based on: Tensile properties on film at room temperature - ASTM D882-02; Puncture resistance (new) - Instron - ASTM D5748;Elmendorf tear strength - ASTM D1922-09; Impact resistance by free-falling dart (method A and B) - ASTM D1709; Clarity - ASTM D-1746; Thermicity - ASTM E-1421; Density - ASTM 1505 and Melt index - ASTM 1238.

Europe, Middle East, Africa and Americas

Elmendorftear MD

(0-1850 g)

Tensile at break TD(0-105 N)

Tensile at break MD(0-105 N)

Dart impact(0-1500 g)

Haze(30-5%)

Thermicity(50-25%)

Elmendorf tear TD(0-3000 g)

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Figure 3:Selected film property data for Exceed XP formulated non-EVA film and the reference films.

MAC

2011

05.0

203,

MAC

2015

03.0

246

Elmendorftear TD

(0-1150 g)

Tensile at break TD(0-50 N)

Tensile at break MD(0-55 N)

Dart impact(0-1500 g)

Haze(30-5%)

Thermicity(100-40%)

Elmendorftear MD

(0-600 g)

Tensile at break TD(0-70 N)

Tensile at break MD(0-70 N)

Dart impact(0-1050 g)

Haze(30-5%)

Elmendorf tear TD(0-1500 g)

MAC

2015

01.0

106-

01, M

AC20

1607

.032

4-01

Elmendorftear TD

(0-1150 g)

Tensile at break TD(0-50 N)

Tensile at break MD(0-55 N)

Dart impact(0-1500 g)

Haze(30-5%)

Thermicity(100-40%)

Elmendorftear MD

(0-600 g)

Tensile at break TD(0-70 N)

Tensile at break MD(0-70 N)

Dart impact(0-1050 g)

Haze(30-5%)

Elmendorf tear TD(0-1500 g)

Figure 4:Selected film property data for Exceed XP formulated EVA films and the reference film.

Table 3: Product data for Exceed XP formulated non-EVA film and the reference films.

Melt index (g/10 min)

Density (g/cm3)

Exceed XP coextruded 3-layer 80 µm film

Enable coextruded 3-layer 80 µm film

Reference coextruded 3-layer 100 µm film (C4-LLDPE based)

Layer ratio 1 1 1 1 1 1 1 1 1Exceed XP 6026 0.2 0.916

Enable 2010 1.0 0.920

Enable 2005 0.5 0.920

LDPE 0.33 0.922

C4-LLDPE 1.0 0.918

Table 4: Product data for Exceed XP formulated EVA films and the reference film.

Melt index (g/10 min)

Density (g/cm3)

Exceed XP coextruded 3-layer 80 µm film

Enable coextruded 3-layer 80 um film

Reference coextruded 3-layer 100 µm film

Layer ratio 1 1 1 1 1 1 1 1 1Exceed XP 6056 0.5 0.916

Enable 2010 1.0 0.920

Escorene Ultra EVA FL00018 (17.5% VA) 0.37 0.940

Escorene Ultra EVA FL 00112 (12% VA) 0.50 0.934

EVA (12% VA) 0.8 -

EVA (9.5% VA) 0.8 -

LDPE 0.33 0.922

C4-LLDPE 1.0 0.918

Test methods based on: Tensile properties on film at room temperature - ASTM D882-02; Elmendorf tear strength - ASTM D1922-09; Impact resistance by free-falling dart (method A and B) - ASTM D1709; Thermicity (IR transmittance) - EM method; Density - ASTM D1505 and Melt index - ASTM D1238.

Asia Pacific

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E0817-074E49

Contact us for more information:exxonmobilchemical.com

Exceed™ XP performance polymers — when eXtreme Performance matters.

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GradesMelt index (g/10 min)

Density (g/cm3)

Slip/ anti-block Distinguishing features for eXtreme Performance

Exceed XP 6026ML 0.2 0.916 No Exceptional melt strength and toughness Generally preferred for greenhouse and tunnel cover films

Exceed XP 6056ML 0.5 0.916 No Outstanding extrudability, including on typical LDPE equipment

Enable 2005HH 0.5 0.92 No Outstanding balance between processing and film properties, including tensile, impact and puncture

Enable 2010HA 1.0 0.92 No Offers balance between processing and film properties, including tensile, impact and puncture

Escorene Ultra EVA FL00112 0.5 0.93 No In winter films offers significantly prolonged anti-drip lasting period, aging performance, high thermal insulation and creep resistance

Escorene Ultra EVA FL00014 0.25 0.93 No In winter films offers significantly prolonged anti-drip lasting period, aging performance, high thermal insulation and creep resistance

Escorene Ultra EVA FL00018 0.37 0.94 No In winter films offers significantly prolonged anti-drip lasting period, aging performance, high thermal insulation and creep resistance