Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event...

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Norsk Marinteknisk Forskningsinstitutt Ørnulf Jan Rødseth, Senior Scientist - MARINTEK [email protected] Hello, anybody on board ? KIVI MARTEC November 12 th 2015

Transcript of Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event...

Page 1: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Norsk Marinteknisk Forskningsinstitutt

Ørnulf Jan Rødseth, Senior Scientist - MARINTEK [email protected]

Hello, anybody on board ?

KIVI MARTEC November 12th 2015

Page 2: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

History from 1939 150 scientists Close cooperation with NTNU Independent, not for profit institute Limited Company

Page 3: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

The Maritime Technology Center - Trondheim

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MARINTEK Norwegian Marine Technology Research Institute

NTNU Norwegian University

of Science and Technology

Cavitation tunnel

Towing tank

Ocean basin Structural testing

Energy and engine laboratory

Integrated operations laboratory

Page 4: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

A concept study for a fully unmanned handymax dry bulk carrier on an intercontinental voyage.

• Duration: 01.09-2012 – 31.08.2015 • Funding: 2.9 million EUR of budget 3.8 million EUR • Activity code: SST.2012.5.2-5: E-guided vessels - the 'autonomous' ship

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Page 5: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Contents

• Driving factors and risks

• Required and yet unqualified technology

• 12 Critical design factors

• Some possible examples of unmanned ships

• Conclusions and summary

Page 6: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Driving: Safety

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Own ship: No crew or passengers

Lookout: Better sensor systems

Other ships and environment: Less human errors

NOAA Office of Response and Restoration

Exxon Valdez Oil Spill Trustee Council

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Driving: Reduced costs

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No accommodation Less power More cargo

No crew No crew related costs

Improved technical systems Less off-hire Better efficiency

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Driving: Societal

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European maritime competitiveness Availability of seafarers European employer attractiveness Improved transport systems

Less dangerous work Periodically unmanned bridge

Shorter stays away from home More interesting work

The world’s need for low cost transport

strangecosmos.com

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Driving: New business models

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Mother ship and unmanned drones

Low operational cost short sea / last mile shipping

NCE Maritime Clean Tech & NCL

godsfergen.no

Page 10: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Risks?

Page 11: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Risk: Cost-benefit

• No hotel • No crew • Improved efficiency • Less off-hire • New business model

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• Dual propulsion, no HFO • Shore Control Centre • Longer dockings • Costlier instruments • Existing business model

Page 12: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Risk: Legal and liability issues

• UNCLOS • SOLAS

• Contracts

• Insurance

• Liability

wikimedia.org/paolodefalco75

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Risk: Hostile (cyber) attacks

• Terrorist hijack e.g. by GPS spoofing

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• Pirate attack

• Governmental backdoor

IMO

Wikimedia.org/Caricato da Makki98

University of Texas at Austin

Page 14: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Risk: "Autonomy assisted accidents"

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First radar assisted collision: Andrea Doria and Stockholm off Nantucket in 1956

Maritime Accidents

New

Avoided

Some new accidents are probably unavoidable. Question is the totality!

Page 15: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Contents

• Driving factors and risks

• Required and yet unqualified technology

• 12 Critical design factors

• Some possible examples of unmanned ships

• Conclusions and summary

Page 16: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

New sensor functions

New detectors in IR and daylight video. Improved radars.

Sensor fusion and classification: AIS, Radar and video.

Integrated SCC decision support.

Page 17: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

New navigation functions

Deep sea collision avoidance: Tactical and last minute.

Avoid dangerous sea conditions: Surf riding, parametric rolling, broaching etc.

Tactical weather routing.

User decision support for remote control.

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New machinery and maintenance functions

Prototype operation and maintenance concept for unmanned ship.

New condition monitoring systems and approaches.

KPI based energy efficiency and maintenance planning system.

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Shore Control Centre (SCC)

Event id StatusShip

nameEvent

initiated Event name Failure mode Value RPN

235ActiveALARM

M/S Munin

11.12.2013 13:54:00

Carry water overflow

Unable to provide power to

propulsion system with 100

% efficiency /power

ALARMEstimated remaining

oil film40% 12

234ActiveALARM

M/S Munin

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ALARM under

progress by harod

M/S Munin

231Signed out by harod

232Signed out

by brmo

229Signed out by harod

228Signed out by harod

Maintenance overview

Preventive maintenance

program

Analyse selected event

Maintenance KPIs

Maintenance status & history

Status reports

TCI

93 %

Availability

92 %

Maint. costs

200 000 $ / vessel

Maintenance planning and scheuduling

Reliability analysis

Status: Alarms for the fleet

Fleet number: 24

Fleet & Map

General organizational principles and staffing.

Ship intervention on different levels: Monitoring, new instructions, detailed analysis and support – all ship systems.

Ship status monitoring.

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A more integrated ICT architecture

Automation 1

Automation 2

Navigation 1

Navigation 2 ASC

FW/GW

FW/GW

MainSatCom

BackupSatCom

FWG

FWG

FWG

FWG

RCU

General ship system redundancy and communication systems integration.

Gyro GPS AIS GPS

Chart

Sensor Actuator Sensor Actuator

Engine 2

Safety Management Maintenance

VPN

InstrumentLayer

ProcessLayer

General ShipLayer

Off ship

AutomationNavigation

Bridge Engine 1 Engine 2

Administrative

VPNOwner’ssystems

FW/GW

Crew/PassengerInternet

AccommodationEnergy

management

FW/GW

Integrated Ship Control (ISC) Layer

Reporting applications

Performance monitoring

Open Internet Owners and other parties’ offices

Engine 1

FW/GWFW/GW

Other

RADAR

ISC database and access

Network architecture for safety and security.

Authorities’ support and regulation

- Port and coastal states- Flag state and class- Information services- Emergency management- Traffic management- Transport regulations

Transport usage and demand

On board support and control

Ship owner and operator

Port and channel operations

- Logistics and planning- Information services- Equipment and crew- Consumables- Agent services- Technical systems support

Data structures and semantics. ISO 28005 series

IEC 61162 series

IEC 62940

Page 21: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

An integrated design methodology

Iteratively look at the operational issues in the context of the system design and vice versa.

Risk reduction principle covering both operation and design.

Validation through hypothesis testing.

Page 22: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Contents

• Driving factors and risks

• Required and yet unqualified technology

• 12 Critical design factors

• Some possible examples of unmanned ships

• Conclusions and summary

Page 23: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Critical Design Factor 1 - 4

No crew or accommodation

No passengers

High quality shore control center

Manageable traffic conditions

Page 24: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Critical Design Factor 4 - 8

Automated cargo handling systems

Redundancy © Rolls Royce Plc

No onboard cargo intervention

http://maritimeaccident.org

http://godsfergen.no

Minimize maintenance

DNV Quantum

Sea Star Lines

Page 25: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Critical Design Factor 9 - 12 Extensive and automated fire extinguishing

Monitoring and Preventive maintenance

MANAGEMENT HQ

PERFORMANCE • TCI Efficiency • TCI Balance • TCI Degradation

TeCoMan

Ship Performance Registrations

SHIP

Integrated and secure ICT systems

Automation 1

Automation 2

Navigation 1

Navigation 2 ASC

FW/GW

FW/GW

MainSatCom

BackupSatCom

FWG

FWG

FWG

FWG

RCU

Documented safety

Page 26: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Contents

• Driving factors and risks

• Required and yet unqualified technology

• 12 Critical design factors

• Some possible examples of unmanned ships

• Conclusions and summary

Page 27: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Deep sea

• 10 000 TEU container vessel • Shanghai – Los Angles

− Two states involved − 6000 nm, open sea − No channels − Short port approach − Remote control to port

• Dual propulsion systems • Two stroke diesels • Biofuel, methanol …

Page 28: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Offshore supply

• Offshore supply vessel • North Sea, Mexican Gulf

− One state involved − 3-6 day roundtrip − Base near open sea − Infrastructure at base/rig − Remote controlled at base/rig

• Dual propulsion systems • Diesel-electric • LNG, biofuel, methanol …

© Bibby ship management

Page 29: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Short sea automated transport

• Transport between small ports • National/Regional • 24/7 port calls • Legs 4-12 hours • Fully automated cargo handling • Automated berthing • Batteries, LNG, biofuel, methanol …

http://godsfergen.no

Page 30: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Conclusions and summary

• Largest unmanned ship study in Europe is now completed.

• Overall conclusion is that the unmanned ship will come – no long term show stoppers.

• There are design factors that needs to be considered for successful implementation.

• In addition, the business case must be sound!

Page 31: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

There is already significant interest!

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… from the professional sector ...

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… as well as the public.

Page 33: Hello, anybody on board - KIVI · overview Preventive maintenance program Analyse selected event Maintenance KPIs Maintenance status & history Status reports. TCI 93 % Availability

Thank you for your attention!

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SST.2012.5.2-5: Grant no. 314286 E-guided vessels: The 'autonomous' ship

http://www.unmanned-ship.org