Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding,...

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Hedy drive application cases V1.0

Transcript of Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding,...

Page 1: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

Hedy drive application cases

V1.0

Page 2: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

About us

Guangzhou HEDY Intelligent Equipment Co., Ltd.(HDIAC)

is a professional equipment supplier focusing on the R&D,

manufacture and sale of control and drive products. HDIAC

has a complete and high-quality supply chain which covers

molds, stamping, injection molding, spraying, plug-in, surface

mounting, assembling, etc.

Management idea: globally synchronized R&D, independent

design and manufacture, international brand operation.

Vision: top supplier of globally synchronized and continuously

reliable control and drive products.

Mission: to focus on customer demands, provide competitive

control and drive solutions and services, create maximum

value for customers continuously, and contribute to China’s

industrial control business.

Page 3: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Hedy drive's seven firsts of China

Only China inverter brand who can be successfully into

EU market;

China only one inverter brand with UL certification;

First company who promises for replacing complete

drives for service ;

First company who test drives with 100% full current

full load and withstand tests;

Only one company who adopts automated quality

control systems which supervise all process ;

Only one company who makes micro design for IGBT;

Only one company who provides international IT

standard SELV PC accessory for drives

Page 4: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Application industry

Pump Food processing Carrying and

conveying

Metering pump

Cooling pump

Vacuum pump

Submersible pump

Music fountain pump

Mixing

Chipping

Grinding

Canned drink

Conveyor

Lift

Garage

Winch

metal processing Fan Printing and

Packaging

CNC engraving machine

CNC milling machine

CNC Lathe/grinding machine

Drawing machine

Dryer

Boiler air blower

Air conditioning system

Cooling tower

bundling machine

lithography

intaglio

outer packing machines

ceramic Textile and

Chemistry Others

Edge grinding machine

Glazing machine

Packaging machine

Palletizing machine

Dyeing machine

Knitting machine

texturing machine

fiber pulling

machine

Treadmill

Folding machine

Automatic door

Industrial washing

machine

Page 5: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Catalogue

Application industry ................................................................ 3

Engraving machine spindle motor ............................................ 6

CNC engraving and milling machine ......................................... 7

Fabric inspection machine ....................................................... 8

Terminal crimping machine ..................................................... 9

High-speed lathe ................................................................. 10

Circular knitting machine ...................................................... 11

Stone sawing machine .......................................................... 12

Stone sawing machine .......................................................... 13

Ceramic Edger machine ........................................................ 14

Industrial washing machine .................................................. 15

Textile dyeing machine ......................................................... 16

Aluminous shell cleaning machine .......................................... 17

Woodworking-circular-saw blade ........................................... 18

Page 6: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Music fountain ..................................................................... 19

Stainless steel slitting machine .............................................. 20

Reformation of punching machine ......................................... 21

Automatic granule filling and packing machine ........................ 22

Entertainment machine ........................................................ 23

Stone cutting machine .......................................................... 25

Infrared Bridge Cutter Machine ............................................. 26

Ceramic polishing machine .................................................... 27

Ceramic packing machine ..................................................... 29

Drawing machine ................................................................. 30

Compressor ......................................................................... 31

Leather machine .................................................................. 32

Oilfield oil pumping machine ................................................. 33

Page 7: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Engraving machine spindle motor

Machine Technological requirement :

Speed stability and small fluctuation

Speed range from 0 to 30000RPM

High torque and high precision

High torque and high precision

Solutions and Features:

High range of speed

High torque and heavy overload capacity

Adjustable carrier frequency and low noise

Output frequency stability and high speed accuracy

Special three-proofing lacquer technique for better protection from oil mist

Page 8: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

CNC engraving and milling machine

Machine technological requirement:

Small fluctuation and speed range from 0-100000rpm

Big torque

Fast Acceleration and deceleration

Suitable to Engraving machine environment

Solutions and features:

High range of speed

High torque and heavy overload capability

Output frequency stability and high speed accuracy

Customized for engraving machines and easy operation And stable reliability

Special material for better protection from corrosion and endurable running

Page 9: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Fabric inspection machine

Machine technological requirement:

Speed-control flexibility for loosing/inspecting fabric

High starting torque and Running stability

Easy operation and stable reliability

Suitable to high temperature and high humidity environment

Solutions and features:

Big torque and compact and tidy feeding

Special Zero speed torque for fabric inspection machine and keep timing shutdown

IGBT thermal protection;unique structure design and suitable to hot and humid environment

Keypad copy function and easy programming

UL CE certificated

Page 10: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Terminal crimping machine

Machine technological requirement:

Fast Acceleration and Deceleration

Accurate positioning

Frequent start/stop and high capability for overload

Stable reliability and good cooling systems

Solutions and features:

High performance for fast Acceleration and Deceleration

Fast Deceleration,good braking system,Accurate Positioning

Adopt international first-class component for high reliability

Compact design and saving space for installing

Page 11: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

High-speed lathe

Machine technological requirement:

0-6000RPM and high torque in whole range

Stable speed in whole range and little error

High demand for Acceleration and Deceleration

Solutions and Features:

Special inverter for high speed lathe and easy programming

Analog control and stable speed with few error

Special software as per Lathe characteristic and excellent cutting feature In whole range

Special Fast Acceleration and Deceleration performance for Lathe and enhancing productivity

Page 12: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Circular knitting machine

Machine technological requirement:

High demand for inverters to be suitable for bad environment

Frequent Jog and fast response

Control three phase speed: slow speed for Jog,moderate speed for reinding and fast speed for weaving

Forbid Motor from Reverse running and rotating

Solutions and Features:

Suitable to Textile factory harsh environment

High performance for Acc and Dcc and fast response

Easy operation and big torque in low frequency

Adopt international first-class component for high reliability

Excellent protections M

0V

H D 700

U V W

FW D

A I1

0V RL1

RL2

alarm

L2

L2

L1

L1

Q Z

analog

signal

L3

L3

+D C

B R

braking

resistorD I3Jog

D I1

Page 13: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Stone sawing machine

Machine technological requirement:

Small starting current to reduce impact to grid

Big torque in low frequency and high capacity for overload

Suitable to mine harsh environment

Automatically adjust portable motor speed as per master motor current

Page 14: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Stone sawing machine

Solutions and Features:

Wide range for Input voltage and better for voltage fluctuation in mine area

Suitable to South-east Asia voltage and convenient for exporting

0.5HZ 150% rated output torque and big starting torque

Multi-functional I/0 and programming Module to meet various special request

Excellent protections to be suitable to harsh environment

Manual and auto mode switch off automatically

M

DI1

0V

HD700

L1 L2 L3

U V W

QZ

DI6

run / stopfree stop

DI7fault reset

DO2

0V

AI1Potentiometer speed control

0V

10V

output current

M

HD700

L1 L2 L3

U V W

QZ

AI1Manual speed

regulation0V

10V

DI1

DI3

DI6

run / stopfree stop

DI2 fault reset

RL1

RL2fault relay

DI7

0V

RL1

RL2fault relay

Main motor Moving motor

0Vmanual/automatic

AI2Current mode0V

10V

Page 15: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Ceramic Edger machine

Machine technological requirement:

To be suitable to producing environment of Ceramic industry

stable speed

Fast speed for pushing bricks

Easy operation

Solutions and Features:

IP21 Protection Cover to be better for producing environment of Ceramic industry

Excellent performance of Acc and Dcc for better pushing Bricks

Unique EMC design to make system reliable and stable

M

H D 700

U V W

FW DL2

L2

L1

L1

Q Z

L3

L3

+D C

BR

braking resistor

D I1

D I3

D O W N

RL1

RL2alarm 485

com m unication

U P

D I4

L1

Page 16: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Industrial washing machine

Machine technological requirement:

Starting with heavy load and big torque in low frequency

Frequent forward and reverse and strong capacity overload

Long-time running in humid and hot environment

Solutions and Features:

To be coated with three-proofing lacquer for harsh environment

High capacity for IGBT and strong overload capacity

Inside simple PLC function with multiple speed control and running time

Big torque in low frequency with 150% rated output torque at 0.5HZ

Excellent tracking speed function and better for frequent stop and start

M

0VH D 700

U V W

FW D

RL1

RL2

alarm

L2

L2

L1

L1

Q Z

L3

L3

+D C

BR

braking resistor

com m on port

REV

D I1

D I2

Page 17: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Textile dyeing machine

Machine technological requirement:

High starting torque

Strong capacity for overload

Suitable to various complicated humid and hot environment

Stable reliability

Solutions and Features:

Wide input voltage range from 380V -10% to 480V +10%

Smooth starting and little impact on grid

High torque in low frequency

Strong adaptability for harsh environment in Textile industry

UL certificated

Adopt international first-class component for high reliability

Page 18: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Aluminous shell cleaning machine

Machine technological requirement:

High request for environment and strong resistance to acid and alkalis

Big torque in low speed

Smooth starting and little impact on grid

Easy control and easy maintenance

Powerful overload ability and better protections

Solutions and Features:

Suitable to harsh environment

Special three proofing lacquer for better protection and good heat radiation

Low starting current and little impact on grid

Build-in advanced Module to achieve various function

Excellent protections for machinery equipment

Page 19: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Woodworking-circular-saw blade

Machine technological requirement:

Strong adaptability for wood processing environment

Easy operation and low-cost electrical equipment

Adjust feeding moving speed as per master motor current

Solutions and Features:

IP21 cover plate design,better protection from dust

Various I/O terminal and accept multiple signal

Strong PID function and fast response to adjust feeding speed

Multiple programming module to help customer lower electrical costs

Intensive automation design with few man disturbance to lower labor costs

Page 20: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Music fountain

Machine technological requirement:

Fast response, speed match music pace

No trip during online Switching on/off

Excellent ramp slope control and 0-45HZ in 0.3S

Solutions and Features:

Dual CPU design,more precise control

Fast Dynamic response ensures wonderful pictures

High capacity for IGBT,and easy for online Switching on/off

Compact structure,save more installing space

Multiple protection functions and stable reliability

Page 21: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Stainless steel slitting machine

Machine technological requirement:

High starting torque

Powerful overload ability and stable reliability

Rewinding will automatically come to fast stop when something wrong with winding

Solutions and Features:

High capacity for IGBT and powerful overload ability

High torque in low frequency with 150% rated output torque at 0.5HZ

Excellent software algorithm with small starting current to reduce impact on grid

Further development platform, add new special functions as per customer’s site

IGBT thermal design and high reliability

Page 22: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Reformation of punching machine

Machine technological requirement:

Small starting current and power overload ability

It should not extend working cycle

Due to high Punch pressure ,it must guarantee product quality

Easy operation ,safe and reliable

Solutions and Features:

It has a remarkable result of lowering electricity costs

Improve power factor and reduce power losse

Soft start and small current to reduce impact on grid

Excellent protections ,safe and reliable

Excellent ramp slope control and keep Punching cycle no changes

Better torque performance to guarantee quality

Page 23: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Automatic granule filling and packing machine

Machine technological requirement:

Fast acceleration and deceleration time and frequent on and off

Easy operations,safe,reliable

Low quality failure rate

Small size to save more installing space

Solutions and Features:

Smooth stating and stop , reduce direct impact on machines to extend service life

Stable speed to ensure various precise indicators

Excellent protections and make producing more safe and reliable

Compact design and save more installing space

Adopt international first-class component for high reliability

Page 24: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Entertainment machine

Machine technological requirement:

Stable running to be safe and reliable

Big torque in low frequency and power overload ability

Wide range for input voltage and low quality failure

Solutions and Features:

Wide input voltage range from 380V(-10%)-480V(+10%)

150% rated output torque at 0.5HZ

Dual CPU control to be more safe, stable and reliable

Excellent IGBT thermal design and better protection for IGBT

Strong further development platform to achieve variable function at site

Perfect protections to be more safe and stable

Page 25: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Medical filming equipment

Machine technological requirement:

Fast response and better performance for acceleration and deceleration

Low noise and big torque in low frequency

Stable performance and Low failure late

Smooth start and stop to more stable

Solutions and Features:

Excellent ramp slope control ,fast dynamic response and smooth start/stop

150% rated output torque at 0.5HZ

Inside EMC filter ,low radiation to make system more stable

Perfect protection to be more reliable and safe

Page 26: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Stone cutting machine

Machine technological requirement:

Flexibility for Grid

Small starting current and little impact on grid

High torque in low frequency and powerful overload capacity

Equipment can work in harsh environment

Solutions and Features:

Inverter will not stop when comes to a temporary fluctuation of voltage

Powerful overload ability and 150% rated current in one minute

Big torque in low frequency with 150% output torque at 0.5HZ

Standard DC choke to improve power factor and reduce harmonics

Special measures taken to protect from dust and humidity,more stable and reliable

Page 27: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Infrared Bridge Cutter Machine

Machine technological requirement:

High torque in low frequency and powerful overload ability

Easy operation and low costs for electrical equipment

Equipment should be running well in dust, humid environment

Solutions and Features:

Excellent performance for 150% output torque at 0.5HZ

Multi-functional I/0 terminal, input and output various signals

Strong programming logic which reduces related electrical accessories to lower costs

Professional IP21 solution for better protection from dust and stone

Page 28: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Ceramic polishing machine

Machine technological requirement:

It can work in dusty and humid environment

Frequent start and stop

Fast acceleration and deceleration with high precision

High torque in low frequency and powerful overload capacity

Solutions and Features:

Excellent performance for 150% output torque at 0.5HZ

IP21 cover plate design better suitable for ceramic harsh environment

Excellent ramp slope control and fast response

Low harmonics to reduce disturbance and make system more stable

M

0V H D700

U V W

FW D RL1

RL2

alarm

L2

L2

L1

L1

Q Z

L3

L3

D I1

0V

A I1given speed

D I3

D I2REV

Jog

Page 29: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Label printing machine

Machine technological requirement:

Equipment requires fast speed with maximum 1m/s

Big torque in low frequency,stable speed with high precision

Low noise and high efficiency

Solutions and Features:

Dual CPU control to be more precise

Soft start and little impact on machines

Adjust carrier frequency automatically and lower noise of equipment

No fluctuations during whole speed adjustment

M

D I3

0V

H D 710

U V W

FW D

A I1speed

adjustm ent

0V RL1

RL2

alarm

Pan unit pow er

L3

L3

L1

L1

Q Z

10

V

D I1

JO G

Page 30: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Ceramic packing machine

Machine technological requirement:

It requires that inverters perform well during fast stop and start

PLC control to make system stable and reliable

It can accommodate to harsh environment such as dust

Solutions and Features:

Inverter has high speed pulse terminal which accept0-50Khz pulse signal

Fast acceleration and deceleration ,motor runs with low noise

Precise current with function of voltage limiting

Dual CPU control to be more precise

IP21 cover plate for better protection from dust

M

H D 700

U V W

RL1

RL2

alarm

L2

L2

L1

L1

Q Z

L3

L3

PLC high speed pulse

start

Page 31: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Drawing machine

Machine technological requirement:

Big torque in low frequency and powerful overload ability

Stable speed

Easy for adjustment

Good adaptability in the new environment

Solutions and Features:

Excellent performance for 150% output torque at 0.5HZ

High capacity for IGBT and powerful overload ability

Stable and precise output frequency

Adaptable to harsh environment in drawing machine industry

Strong PID function to make system more stable and smooth

Page 32: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Compressor

Machine technological requirement:

Small starting current and little impact on grid

High precision for pressure control

Easy operation and excellent in energy –saving

Solutions and Features:

Easy maintenance ,energy saving to lower costs

PID control to make pressure stable

Lower compressor noise

Extend compressor service life

Page 33: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Leather machine

Machine technological requirement:

Big torque in low frequency

Adaptable to harsh environment

Stable reliability

Perfect protections

Solutions and Features:

Vector control and good torque in low frequency

Special PCB coating technique , more adaptable to harsh environment

First-class branded component to make quality reliable

Perfect protections for motor and equipment

Page 34: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

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Hedy inverter application cases

Oilfield oil pumping machine

Machine technological requirement:

Adaptable to high temperature

Adjustable stroke times and stable production

Reduce mechanical wear and enhance motor protection

Solutions and Features:

Increase power factor and save energy

Wide range input voltage

Big starting torque

Reduce mechanical wear and lower maintenance costs

Perfect protection for motors

Page 35: Hedy drive application cases drive application cases.pdf · molds, stamping, injection molding, spraying, plug-in, surface mounting, assembling, etc. ... Hedy inverter application

Add:No.63,Punan Road,Yunpu Industry Zone,Huangpu

District,Guangzhou City 510760,China

Fax:+86-(0)20-3202 1660

Technical Support Hotline:+86-4007 000 885

Web Site: http://www.hedyi.com

Guangzhou HEDY Intelligent Equipment Co.,Ltd. The dealer contact information:

Guangzhou HEDY Industrial Automation Co.,Ltd.