HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

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www.fugro.com HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD) The HWCD has been designed by Fugro, specifically to cater for heavy weather environment and semi submersible drilling rigs. The principle behind a HWCD is to provide additional stability and support to the (ROV) Remotely Operated Vehicles as it passes through the air- sea interface immediately above and below surface. HWCD can provide extra support, reliability and a piece of mind to ensure that the ROV system is never caught waiting on weather while the rig stands by. The Frame Structure sitting on the extended structure on a semi-submersible rig provides a means of supporting the weight of all the components. The HWCD comprise of an integrated Frame Structure consisting of Moonpool (MP) door, Trolley, Sheave, Umbilical Winch, Umbilical 160KW Hydraulic Power Unit (HPU), Constant Tension (CT) Winch, Guide Wire Winch, Constant Tension HPU, Cursor and Clump Weight. Guide Wire Winch which deploys a 2Te clump weight through a moonpool on the frame structure down into sea to station at rig pontoon level will provide a guide for 3.5Te Cursor to travel along. The CT Winch is used to deploy and recover a ROV package consisting of associated top hat (TMS) Tether Management System unit plus Fugro ROV (in particular FCV3000) and work packages (where fitted) up to a maximum in air weight of 8.65Te via a 3.5Te Cursor. The CT Winch which can hold 12.15Te SWL at 3.5g is guided along the guide wire ropes which provide additional stability to the package through the air-sea interface to ensure smooth and controlled launched and recovery process. The maximum operating depth of seawater shall be 3000m or maximum in water weight of 22,000kg. Operations can be performed in sea conditions up to and including those defined by sea state 7 (7m significant wave height). The HWCD shall be capable of operating in temperatures from - 20ºCto +45ºC and in up to 100% humidity.

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HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

Transcript of HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

Page 1: HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

www.fugro.com

HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

The HWCD has been designed by Fugro, specifically to cater for heavy weather environment and semi submersible drilling rigs. The principle behind a HWCD is to provide additional stability and support to the (ROV) Remotely Operated Vehicles as it passes through the air-sea interface immediately above and below surface. HWCD can provide extra support, reliability and a piece of mind to ensure that the ROV system is never caught waiting on weather while the rig stands by. The Frame Structure sitting on the extended structure on a semi-submersible rig provides a means of supporting the weight of all the components. The HWCD comprise of an integrated Frame Structure consisting of Moonpool (MP) door, Trolley, Sheave, Umbilical Winch, Umbilical 160KW Hydraulic Power Unit (HPU), Constant Tension (CT) Winch, Guide Wire Winch, Constant Tension HPU, Cursor and Clump Weight. Guide Wire Winch which deploys a 2Te clump weight through a moonpool on the frame structure down into sea to station at rig pontoon level will provide a guide for 3.5Te Cursor to travel along. The CT Winch is used to deploy and recover a ROV package consisting of associated top hat (TMS) Tether Management System unit plus Fugro ROV (in particular FCV3000) and work packages (where fitted) up to a maximum in air weight of 8.65Te via a 3.5Te Cursor. The CT Winch which can hold 12.15Te SWL at 3.5g is guided along the guide wire ropes which provide additional stability to the package through the air-sea interface to ensure smooth and controlled launched and recovery process. The maximum operating depth of seawater shall be 3000m or maximum in water weight of 22,000kg. Operations can be performed in sea conditions up to and including those defined by sea state 7 (7m significant wave height). The HWCD shall be capable of operating in temperatures from -20ºCto +45ºC and in up to 100% humidity.

Page 2: HEAVY WEATHER DEPLOYMENT SYSTEM (HWCD)

HWCD

FRAME STRUCTURE Length 15,900mm Width 8,500mm Height 9,900mm Weight 35Te (w/o MP door, trolley and sheave) 45.5Te (with MP door, trolley and sheave) Certification ABS

160KW UMBILICAL SYSTEM

160KW HPU Drive Type Hydraulic Driven Motor Input Power 160kW/440V/60Hz/3PH/4P (Watt

Euro) 11kW/440V/60Hz/3PH/4P (Watt Euro)

Motor Starter Type Soft Starter (160kW) Direct On-Line (DOL) (11kW)

Displacement 2 X 190 cc/rev 22 cc/rev & 16 cc/rev

Output Pressure 250 Bar (Winch) 30 Bar (Disc Brake & Joystick) 70 Bar (Levelwind)

Tank Capacity 1700 Litres Hydraulic Oil ISO Viscosity Grade 46 Electrical Panels Main Starter Panel (Stainless Steel)

Distribution Panel Features Air blast oil cooler

High temperature switch Low oil level Switches Emergency stop

Certification DNV2.7.3 certified Dimension L2900 x W2000 x H2500 (mm) Weight 8Te UMBILICAL WINCH Lift Winch 11Te SWL @ 3g Drum Capacity 3500m of 37mm diameter umbilical Line pull at full drum 13.75Te for SWL of 11,000kg in air Line Pull at core 27.5Te for SWL of 22,000kg in max

operation depth Brake holding capacity 33Te at core (Fully auto disc brake

c/w hydraulic release) Displacement 2 x 8800 cc/rev Average Line Speed 50m/min at mid drum Design Temperature -20 to +45 °C Design Pressure 250 Bar Drive Type Hydraulic Driven Control Hydraulic local control station

(separately mounted) Certification DNV2.7.3 certified Dimension L3000 x W4555 x H3240 (mm) Weight 38.5Te 160KW LOCAL CONTROL STAND Features Joysticks, pressure gauges, alarm

buzzer & emergency stop button Control Winch rotation and speed, level

wind manual override and MP door. Connection HPU and Winch by hydraulic hoses

and electrical cable. LCS Type Hydraulic controls c/w electrical

indications Construction Stainless Steel SS316 Dimension H1255 x L400 x W400 (mm) Protection Weather-proof (c/w cover)

3x110KW + 30KW SYSTEM

3x110KW + 30KW HPU Drive Type Hydraulic and Electrical Driven

Motor Input Power 3x110kW 440V/60Hz/3PH/4P (Watt Euro) 30kW (40HP) /440V/60Hz/3PH/4P (Watt Euro)

Motor Starter Type Star Delta (110kW & 30kW) Displacement 3 X 131 cc/rev;

98 cc/rev & 193 cc/rev Output Pressure 240 Bar (3 X 110kW)

190 Bar (30kW) Tank Capacity 3000 Litres Hydraulic Oil ISO Viscosity Grade 46 Electrical Panels Main Starter Panel (Stainless Steel) Features Air blast oil cooler

High temperature alarm Low oil level alarm Emergency stop

Certification DNV Witness (Lifting Pad-eyes with S.F of 1.5)

Dimension L3800 x W1950 x H2630 (mm) Weight 12.8Te CONSTANT TENSION WINCH Lift Winch 12.15Te SWL @ 3.5g Drum Capacity ø48 mm X 70m Line pull (Low Speed) 43Te at 1st Layer Line pull (High Speed) 15Te at 1st Layer Brake holding capacity 75Te at core (Hydraulic released

band brake c/w automatic function) Displacement 2 x 5326 cc/rev (Low Speed)

2 x 1639 cc/rev (High Speed) Line speed (1st Layer) 0 - 20 m/min at Low Speed

0 - 60 m/min at High Speed Constant Tension 10% - 95% (5 - 40 Te) adjustable

setting Design Temperature -20 to +45 °C Design Pressure 260 Bar Drive Type Electro-Hydraulic Driven Fluid Type Hydraulic Oil ISO VG 46 Control Electrical local control station

(separately mounted) Certification DNV Witness (Lifting Pad-eyes with

S.F of 1.5) Dimension L2720 x W2610 x H1790 (mm) Weight 8.5Te TWO GUIDE WIRE WINCH Lift Winch 2Te SWL @ 3.5g Drum Capacity ø14 mm X 100 meters Line pull 6Te at 1st Layer Brake holding capacity 9Te at core (Fully auto disc brake

c/w hydraulic release) Displacement 400 cc/rev Line speed (1st Layer) 0 - 15 m/min at Low Speed Design Temperature -20 to +45 °C Design Pressure 260 Bar Drive Type Electro-Hydraulic Driven Fluid Type Hydraulic Oil ISO VG 46 Control Electrical local control station

(separately mounted) Certification DNV Witness (Lifting Pad-eyes with

S.F of 1.5) Guide Winch Dimension L2180 x W940 x H760 (mm) Guide Winch Weight 900 kg Drive Connector Dimension L3650 x W640 x H680 (mm) Drive Connector Weight 1.25Te 3x110KW + 30KW LOCAL CONTROL STAND Features Joysticks, pressure gauges, alarm

buzzer & emergency stop button Control CT winch and guide wire winch. LCS Type Electrical control Construction Stainless Steel SS316 Dimension H1200 x L523 x W350 (mm) Protection Weather-proof (c/w cover)