Heavy Engineering & Reclamation Specialists
Baker & Provan Capability
• Heavy Engineering – Reclamation Specialists
– Machining,
– Fabrication,
– Assembly / test
Reclamation Examples• Examples of jobs that are considered unrepairable or difficult to repair, such as cast iron castings or damaged gears
• jobs include cast iron repair utilising various cold repair techniques
• Cold repair techniques eliminate distortion to castings and gears
Rail Car Diesel engine cast iron risers frequently crack – repaired
Gear wheel with extensive damage – repaired
Aluminium casting modification
Damaged – Replicated to spec and much stronger component
Rail brake cylinders – bore repaired with metal spray. Broken feet/mounting holes repair without welding
Build Up & machine
Impeller repair – bore had picked up on shaft
High temperature valves – weld and machining repair of valves, paddles & tubes
Cast Iron bore Repair - low temp welding
Gear Segment – low temp repair
Cold Repair Technique
No Welding
Leakage between stages – build up and machine
Bogie repair – cast iron casting where centre ring undersize – successfully repaired, no welding
8m Cast Iron Casting – cold repaired
Stainless steel thread stripped – repaired without welding
Bearing and bore metal spray failure – repaired without metal spray and without welding
Loco diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications
Cast Iron Housing – cold repair process
Cracked Casting – cold repair, no welding
SS Casting – repaired without welding
Broken feet / mounting positions – can be repaired
diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications
Cast iron engine head – crack repaired
Identified mode of failure, developed repair solution
Loco diesel engine oil pump housing bores oversize – repaired without welding, significant saving
Machining Small and Heavy
Precision
CNC
CNC Lathe - Manufacture of Rolls
Large Screw Assembly
Power Turbine Shaft
Complex Machining
Small CNC Borer Horizontal
Medium CNC Borer Horizontal 1
Medium CNC Borer Horizontal 2
CNC Floor Borer 12m Modern Machine
Intricate machining of large, high value equipment
Complex Machining
Dummy Bar Chain
Machined & Assembled
Precision Machining Line Boring Across 3m
Fabrication Small and Heavy
Drive Housings - Machining Tolerance 44 micron
High Temperature Valve Body Repair
Complex Profile Fan Blades
Heavy Fabrication
Multiple Pass Fillet Weld
Tower Crane Welded to AWS
Heavy Duty Rope Drums
Steel Coil Accumulator
Full Penetration Welding
150mm thick plate
Assembly & Service
Work
Adjustable Conveyor
Gearbox Service Work
Interference Fit Assemblies
Shrink Fitted Shafts
Nuclear room door
Nuclear chamber plugs
Deep Hole Drilling
Deep hole drilling from 4mm dia. holes
Deep hole drilling upto 160mm dia. holes
Workshop Resources Include
• 8 overhead cranes
• Largest crane SWL = 32 tonnes with 10m under hook
• 4,800m2 of workshop floor, situated on 10,000m2 of land
• 60 personnel operating 6 days/week, 2 shifts
Baker & Provan• Experienced manufacturer of mechanical equipment and/or components involving
• Reclamation Specialists,
• Machining
• Fabrication
• Assembly & test, and
• Deep hole drilling.