TKL™ Hydro-TitanHeavy Duty Back Pull-out

Water & Process Liquid Pump

™

Experience In Motion

1

The total cost of a pump includes not only purchaseprice, but cost of operation: power costs, reliability,ease and frequency of maintenance. Whenever a pump is needed, it is worthwhile tocarefully evaluate all these factors. Also consider theversatility, coverage, and parts interchangeability,where a number of pumps are to bepurchased.To meet these needs,choose TKL Hydro-Titancentrifugal pumpsdesigned and built forhigh performance andreliable pumpingover a broad rangeof applicationsand operatingconditions.

Benefits• Back pullout for quick andeasy maintenance, allowinggood access to all parts, withoutdisturbing piping or driver.

• Low NPSH requirementsreduce system cost, allow highsuction lifts.• High pump efficiency atvarious operating pointsoptimises use of energy.• End suction design is theoptimum for small to mediumduty applications.• Maximum interchangeability ofparts over a range of pumpsizes reduces your spare partsstocking requirements.

Positioned forReliability

• Conforming with ISO2858 international standard means dimensional interchangeability with other makes of pumps.• Available in various material combinations withoptions to meet varying conditions of service.• ‘Built-in’ wear allowance. A full 3 mm extra metal has been added to the casing thickness to extendthe operating life.• Australian made.

Experience In Motion

2

3

001 Casing002 Impeller006 Shaft007 Seal Ring008 Wear Ring011 Back Cover014 Shaft Sleeve017 Gland019 Bearing Housing023 Mounting Foot024-0 Impeller Nut024-1 Impeller Washer029 Lantern Ring035 Bearing Cover040 Water Thrower171 Seal Cover500-2 Cap Screw515-1 Stud Casing527 Peg530-1 Nut Casing518 Packing551-0 Key Impeller551-1 Key Coupling560 Ball Bearing571 Grease Nipple580 Mechanical Seal583 O-Ring584 V-Ring602-0 Drain Plug

001 024-1

024-0002 583

527

011 029

518

017

035

560 019 560

571

035

584

006

551-1

500-2

023

040

014

580 171

530-1

515-1602-0

007

008

551-0

Space SavingInstallationsWhere space limitations requiremore compact pumping units, theframe mounted TKL Hydro-Titan canbe supplied in alternativeconfigurations:• Close-coupled variation• Extended vertical sump models• L-frame for horizontal discharge

Selection Charts -50 Hz

Extensive coverage provides a goodselection at any design point andmakes the TKL Hydro-Titan theperfect pump to use in largenumbers within an industrialcomplex.The pump designation from left to right includes suction size,discharge size and maximumimpeller diameter all in millimetres.

300

600 800 1000700 900

Volumetric Flow Rate in Cubic metres per hour (m3/h)

Tota

l Hea

d in

met

res

(m)

1009080

6050

40

30

20

10

8

65

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200

4 6 8 10 15 20 30 40 50 75 100 150 200 300 400 500

Litres per second (L/s)

80 x 50 1470 r/min

80 x 50

80 x 50

125 x 80 - 400 150 x 125

- 400

200 x 200 - 400125 x 100

- 315 155 x 125 - 315

100 x 80 - 160

50 x 32 - 200

100 x 65 - 315

125 x80

- 315

200 x 150 - 315

150 x 125 - 500

200 x 150 - 500 200 x 200

- 500

250 x 250 - 400

200 x 150 - 400

100 x 65 - 250

125 x80 - 250

125 x100 - 250 150 x 125

- 250250 x 250

- 400

6 POLE

100 x 65 - 200

65 x 40 - 250

50 x 32 - 250

50 x 32 - 160 - 250(6 POLE)

Ø

- 315

125 x 100 - 400

125 x 80 - 200

- 250

65 x 40 - 315

Volumetric Flow Rate in Cubic metres per hour (m3/h)

Tota

l Hea

d in

met

res

(m)

200

100

80

6050

40

30

20

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

4 6 8 10 15 20 30 40 50 75 100 150 200 300 400 500 600

Litres per second (L/s)

125

2950 r/min

65 x 40 - 315 80 x 50 - 315

100 x 65 - 315

125 x 80 - 315

125 x 100 - 315

150 x 125 - 315

50 x 32 - 250 65 x 40 - 250

125 x 80 - 250

x 100 - 250

50 x 32 - 200 100 x 65 - 200

125 x 80 - 20050 x 32 - 160

80 x 50 - 250

100 x 65 - 250 150 x 125

- 250

100 x 80 - 160

indicates best efficiencyGroup 07 Group 10 Group 12

Construction

Service AdvantageThe TKL Hydro-Titan pump is designedfor easy service requiring only commonhand tools. Routine inspections arequickly carried out.With the back pullout facility and thefitting of a spacer type coupling theentire rotating assembly can be removedwithout disturbing pipework or driver,giving instant access to most parts.Maintenance is therefore considerablysimplified, both in terms of time and inthe different trade skills required.

Vertical Sump

Close-Coupled

L-Frame

4

FeaturesCASING Volute type with flangedcentreline pump discharge, integrallycast feet and a 3 mm wear allowance.

BACK COVER Separate for easypump servicing. ‘O’ ring seal forpositive connection to pump casing.The cover incorporates the stuffingbox and shaft seal arrangement.

STUFFING BOX Conforms toISO3069 and is fitted with softpacking, lantern ring and glandassembly. Mechanical seals areavailable as an option.

IMPELLER Double shrouded andhydraulically balanced design, keyedto shaft and locked with a stainlesssteel ‘Nyloc’ nut.

SHAFT Just three shaft groups coverthe entire range and all pumpscommon to one shaft group haveidentical bearings, stuffing box andimpeller fastening.

BEARING HOUSING Rigid one piececasting to secure back cover andcasing with large openings foraccess to stuffing box.

BEARINGS Two identical deepgroove ball bearings, sized for longlife and factory packed with lithiumbased grease. Protected by bearingcovers which are fitted with ‘V’ ringsto exclude dust and water.

OptionsThe standard TKL Hydro-Titan pumpcan be supplemented with optionsfor specific applications as follows:

SHAFT SLEEVESIn a variety of materials dependingon operating conditions.

MECHANICAL SEALS From variousmanufacturers, selected for optimumseal solution for hazardous fluids,abrasive fluids or high temperatureand pressure applications.

WEAR RINGS(Casing / Impeller) of the renewabletype in a variety of materials torefurbish running clearances quicklyand inexpensively.

FLANGE OPTIONSTo suit preferred pipework standardsincluding Australian, British, ANSI,ASA and other international codes.

STAINLESS STEEL BOLTINGFor situations where corrosion has tobe eliminated.

OIL LUBRICATIONFor bearings to suit above normaltemperature application or ifpreferred due to the operatingconditions.

BELT DRIVE FOOTFor an alternative drive arrangementvia a variable speed belt system.

NON-STANDARD ROTATIONCertain sizes are available with anti-clockwise rotation for coupling to thefront of a diesel engine.

Pump Division

Experience In Motion5

6

Interchangeability

ApplicationsTKL Hydro-Titan pumps offertop efficiency and reliability for a full range of applicationsand liquids.Applications include:• Agriculture• Air conditioning • Beverages • Breweries • Building Services • Chemical Industry • Cosmetic Industry• Dewatering • Drainage • Effluent Plants • Factories • Factory Process • Fire Services • Food Processing • Heating Circulation • Irrigation • Mining • Paint Plants • Paper and Cellulose Industry • Petroleum Products• Pharmaceuticals • Plastics • Quarries • Refineries • Sewerage and Clarification Plants • Water Boosting • Water Supply • Water Treatment • WineriesHydrocarbon processing: the HT Process range conformswith many aspects of theAPI610 specification foroverhung-impeller pumps. Refer to separate product data.

MaterialsThe standard pump has a CastIron casing with either a CastIron or Bronze impeller andAISI431 Stainless Steel shaft. Alternative casing materialsinclude, Austenitic Cast Iron,Zinc Free Bronze, Cast Steel,Stainless Steel and SG Iron. Forimpellers, Austenitic Cast Iron,Cast Steel and Stainless Steel. The shaft can also be suppliedin AISI316 Stainless Steel. Inorder to select the most suitablematerials we require a preciseanalysis of the liquid pumped.

SpecificationSizes/Discharge 32-250 mmFlow Rate to 250 L/sTotal Head to 150 mPower Range 0.5 to 200 kWRotation Clockwise looking on shaft end

Operating LimitsMaximum Speed to 3600 r/min.Depending on impeller size.Suitable for use on 60 Hzelectrical supply.Working to 1600 kPaPressureCasing max. toTest Pressure 2400 kPaSuction Pressure max. to 1000 kPaTemperature to 150°CRange

DriveArrangementsThe frame mounted TKL Hydro-Titan is suitable for:• Electric motor drive• Diesel engine drive• Belt drive• P.T.O drive through gearbox• Custom-made drive to suit application

After SalesServiceFlowserve Pump Division canadvise you on all aspects ofpumping to ensure that youobtain the right solution to anypumping problem. If after salesservice is needed, the FlowserveService Division is at yourdisposal at all times. With awide range of spare partsavailable they are always in aposition to provide thenecessary assistance.

Standardisation ofindividual componentswithin the rangesimplifies spare partsstocking.For example, only threeshaft groups are requiredto cover the completerange.

ISO 9001 Lic 2685Standards Australia

Your Local Contact Details:Pump enquiryphone: 1300 Flowserveemail: Pumpsales_Australia@flowserve.com

Pumprepairs_Australia@flowserve.comSpare Parts enquiryphone: 1300 661 777email: Spare_FPD_Australia@flowserve.com

For further information, sales, service or technical assistance,consult your telephone directory for nearest sales office:AUSTRALIA Adelaide Brisbane Melbourne Perth SydneyNEW ZEALAND Auckland ChristchurchTM – Trademark owned by Flowserve Pump Division

Alteration Rights Reserved Publication Hydro-Titan/1.1 November 2006