INSTRUCTIONS AND PARTS LIST

HYDRAULICRATIO 63:1

MODELS HD 63BS HD 63CS

This instruction manual contains IMPORTANTWARNINGS AND INSTRUCTION THAT MUST BE READ

BEFORE OPERATING THE PUMP

MBP S.L. C/. Anboto, 17 Poligono ANSOLETA Phone: (34) 945-132744 Fax. (34) 945-134756 01006 VITORIA (Alava) / SPAIN P.O. BOX 3144

WARRANTY

1.-

2.-

3.-

M.B.P., will any repairs necessary during the first 12 months after purchase of a new unit, with the exceptions shownunder 1 and 2 below, and under the conditions shown in item 3.

Damage caused by external abuse, customer negligence, or failure to operate the unit in accordance with theinstructions supplied with the unit.

Normal maintenance items.

Withing the firts months after purchase, M.B.P. will pay 100% of the cost of covered repairs.

In no case will M.B.P.liability extend beyond repair or repalacement of the equipment. Such liability is limited to theamount of the original purchase price paid for the unit, minus a reasonable deduction for the time the unit has been inservice. It is the responsibility of the purchaser under this warranty to ship or deliver the failed paint sprayer to theauthorized service center at the purchaser’s expence. Parts or components covered under this warranty may eitherbe repaired or replaced at M.B.P. option.

Equipent not covered by M.B.P. warranty. Accessories or components of equipment sold by M.B.P. that are nortmanufactured by M.B.P. are subject to the warranty, if any, of their manufacturer. M.B.P. will provide purchaser withreasonable assistance in making such claims.

The Industry Department of The Basque Goverment, states that all electric and pneumatic airless equipmentmanufacture by M.B.P. S.L., follows the ’’CE’’ standards under the number 83/392/CEE.

IMP 033-ENERO 2012

MODELO / MODEL HD - 63

Este producto cumple con la siguiente directiva de la Comunidad Europea.

This Product complies with the following European Comunity Directive.

Directiva 98/37/CEE y 94/9/CEE Atex sobre máquinas. (Ex II 2G)Machinery Directive 98/37/EC and 94/9/EC Atex Directive. (Ex II 2G)

APROBADO POR /APPROVED BY AITOR ORTIZ

FECHA / DATE

MBP, S.L. figura inscrita en el Registro Industrial del País Vasco con el Nº 01/8030 y cumple losrequisitos para el desarrollo de su actividad comercial.MBP, S.L. is registered in the Industrial Register of the Basque Country with the Nº 01/8030.

DECLARACION DE CONFORMIDAD ‘’CE’’‘’EC’’ DECLARATION OF CONFORMITY

MBP, S.L.e-mail:info@mbpspray.com www.mbpspray.com

EC//4 99 ATEX

WARNING

ATTENTION!! Read and understand all instructions carefullybefore operating equipment.

INJECTION HAZARD

This equipment generates very high fluid pressure. Sprayfrom the gun, leaks or ruptured components can inject fluidthrough your skin and into your body and cause extremelyserious bodily injury.

The spray gun should never be handled carelessly, norspray directed toward any part of the body. Keeps your handsand fingers away from spray gun nozzle.

Be sure equipment safely devices are operating properlybefore each use.

If any fluid appears to penetrate your skin, get emergencymedical care at once. Do not treat as a simple cut. Tell thedoctor exactly what fluid was injected.

FIRE HAZARD

Static electricity is created by the high velocity flow offluid through the pump and hose. If every part of sprayequipment is not properly grounded, sparking immediately.Check the entire system for positive grounding.

GROUNDING

Before starting to work the pump must be connected toground:

INDEX:WARNINGS ................................................................

TYPICAL INSTALLATION ............................................

PRESSURE RELIEF PROCEDURE .................................

HOSE SAFETY .................................................................

SPRAY GUN & OPERATING INSTRUCTIONS ............

MAINTENANCE (CLEANING AND FLUSHING) ............

SPRAY TIPS .................................................................

PARTS DRAWING AND LIST .................................

TROUBLESHOOTING GUIDE .................................

TECHNICAL DATA ......................................................

STANDARD SPRAY TIPS ............................................

WARRANTY .................................................................

2

3

3

3

3

3

4

4, 5 & 6

7

7

7

8

TROUBLESHOOTING GUIDE

Restricted line or inadequate air supply.Insufficient air pressure, closed or clogged air valves, etc.Exhausted fluid supply.Obstructed fluid hose, gun or dispensing valve.Clogged spray tip or filters.

Clogged filters.Throat packings nut too tight or to loose.Exhausted fluid supply.Obstructed fluid hose or gun.Worn spray tip.Held open or worn intake valve.Held open or worn fluid piston or packings.

Exhausted fluid supply.Check valves need adjustment.Held open or worn intake valve.Held open or worn fluid piston or packings.

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

.021’’21.2021.4021.60

.023’’23.2023.4023.60

.025’’25.2025.4025.60

.027’’27.2027.4027.60

.029’’29.2029.4029.60

.031’’31.2031.4031.60

0.30

0.45

0.64

0.87

1.13

1.36

1.74

2.08

2.49

2.91

3.33

3.86

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

100-150200-250300-350

.009’’9.209.409.60

.011’’11.2011.4011.60

.013’’13.2013.4013.60

.015’’15.2015.4015.60

.017’’17.2017.4017.60

.019’’19.2019.4019.600.

48 M

M.

0.43

MM

.0.

38 M

M.

0.33

MM

.0.

28 M

M.

0.23

MM

.

0.79

MM

.0.

74 M

M.

0.68

MM

.0.

63 M

M.

0.58

MM

.0.

53 M

M.

ORIFICE SIZEMM / INCHES

FLOW INLITRES / MIN

FAN WIDTH AT300 MM.

ORIFICE SIZEMM / INCHES

FLOW INLITRES / MIN

FAN WIDTH AT300 MM.

TECHNICAL DATA

STANDARD SPRAY TIPS

Clear, increase air.Open, clean.Refill; purge all air from pump and fluid lines.Clear.Clear or replace.

Clear or replace.Adjust.Refil and prime.Clear.Replace.Clear.Clear or replace.

Refill and prime.Adjust.Clear.Clear or replace.

PROBLEM POSSIBLE CAUSE SOLUTION

Pump. failsto operate.

Pump operatesbut output lowon down stroke.

Erratic oracceleratedoperating.

For trouble free operation is absolutely essential that your sprayer be kept clean and free of residual paint buil-up on the internal parts.It must be cleaned and lubricated after each use.

RECOMMENDED MAXIMUM AIR SPEED: 60 CYCLES/MIN.

FLOW AT 60 CYCLES/ MIN.: 9,5 LITRES/MIN.

PUMP RATIO: 63:1.

RECOMMENDED AIR PRESSURE: FROM 2 TO 5,5 BAR.

MAXIMUM WORKING PRESSURE: 330 BAR.

2 7

The pump must be connected to ground with aground wire which is supplied with the pump(4 mm2 of section and a clamp). See connectionon page 5.

SPRAY GUN: Obtain grounding throughconnection to a properly grounded fluid hose andpump.

OBJECT BEING SPRAYED: Use ground wireand clamp.

AIR COMPRESOR: Follow air compressormanufacturer’s recommendations.

Use ONLY METAL PAILS, which areconductive. Do not place the pail on anon-conductive surface, such as paper orcardboard, which interrupts the groundingcontinuity.

1.-

2.-

3.-

4.-

5.-

B.420.00

B.440.01

B.440.02T

B.440.02C

B.440.03

B.410.00

B.400.01

B.450.00

B.400.02

CBO.109

B.440.04

B.451.00

CB0.115

B.460.03

B.460.04

B.460.02

B.461.00

G.500.02

G.100.05

G.100.04

CTA.901

G.500.03

G.100.07

G.500.01

G.500.04

CTF.003

G.500.05

CTF.001

CTF.002

PACKING NUT

FEMALE GLAND

PACKING

PACKING

MALE GLAND

HOUSING

PTFE JOINT

ROD

SLEEVE

BALL

RETAINER

PISTON

BALL

BALL GUIDE

PIN

PTFE JOINT

INTAKE VALVE

COVER

FILTER

SPRING

SCREW

SUPPORT

JOINT

BODY

CONNECTOR

PLUG

CONNECTOR

PLUG

PLUG

DISPLACEMENT PUMP SPRAY GUN

It is recommended strain the fluid you are spaying if itcontains particles which could clog the spray tip.

CLEANING THE SPRAY TIP

Clean off the front of the tip frequently during the day’soperation and at the end of the work day. Always follow thePressure Relief Procedure on page 3. Then use a solvent soakedbrush to clean the spray tip and to keep fluid buildup fromdrying and clogging the spray tip.

If the spray tip clogs while spraying, release the spraygun trigger, engage the trigger safety, shut off the pump, andfollow the Pressure Relief Procedure.Remove the spray tip and blow out the obstructions with airfrom the front of the spray tip.

Normal daily flushing of your spray system and gunflushes away most buildup on the filter. However, you shouldremove the filter frequently and clean it.

FLUSHING THE GUN

Relieve pressure, remove the spray tip, and then flushthe gun and spray system with a compatible solvent. Alwaysflush the gun before the fluid being sprayed can dry in it.

TYPICAL INSTALLATION

PRESSURE RELIEF PROCEDURE

HOSE SAFETY

Tighten all fluid connections securely before each use.Never use a damaged hose. Before each use, check entire hosefor cuts, leaks, abrasions, bulding cover, or damage ormovement of the hose couplings. If any of these conditionsexist, replace the hose inmediately.

Engage the gun safety latch.

Shut off the air to the pump.

Close the air inlet valve.

Disengage the gun safety latch.

Hold a metal part of the gun firmily to theside of a grounded metal pail, and triggerthe gun safety latch.

Engage the gun safety latch.

Open the drain valve, having a groundedmetal container ready to catch the drainage.

Leave the drain valve open until you areready to spray again.

OPERATING INSTRUCTIONS

Follow all instructions above, be sure that fittings at pumpoutlet and at gun are tight. Use two wrench to tighten the mainfitting. Do not install the spray tip at this time.

Fill the packing nut with oil to help prolong the packinglife.

Put the suction tube into the paint container. Flush thepump with a compatible solvent before using it.

Open the air inlet valve. Disengage the gun safety andtrigger the spray gun into a grounded metal pail, and slowlyopen the air supply valve until the pump stars (about 2 or 3bar). The lines are purged when the fluid emitted from the gunis flowing in a steady stream. Engage the gun safety, shut offthe air inlet valve then install the spray tip in the gun.

Open the air inlet valve. When the pump and the linesare primed, and adequate air pressure and volume are supplied,the pump will start and stop as the spray gun is triggered andreleased.

Disengage the gun safety and you are now ready tospray!!

1.-

2.-

3.-

4.-

5.-

6.-

7.-

8.-

6 3

Nº REF. DESCRIPTION Q1

*2

*3T

*3C

*4

5

6

7

8

9

*10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

1

2

6

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

* Included in KIT.011

NOTE: Fix parts 7 and 11 with loctite 542 orsimilar (wait 1 hour before start running the unit)

188114412221111111112222281442222222112133118111

141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758596061

CTU.141CTT.006CTT.007A.440.00A.400.01CTT.005CTT.004A.410.08CPA.213A.410.02A.410.03A.410.18CAR.053A.410.17A.410.19A.411.03A.411.04A.411.01CAB.007CAR.012A.410.10A.410.12A.410.11A.410.13A.410.09CTT.002A.400.02CTT.001CTT.003A.410.04

* A.410.05AA.410.07A.410.06A.410.15CJT.001A.410.16A.410.01A.400.00C.410.01C.410.02C.500.01CTT.009B.400.00A.410.14CAR.021D.500.00

101.400.00101.620.00

EYRESCREWSPRING WASHERAIR INLET RACORHOUSINGSPRING WASHERSCREWSUPPORTPINJOINTSEATNUTSPRING WASHERAIR VALVE HOUSINGHUBSLEEVEJOINTCONNECTORPACKINGJOINTPLUNGERSPRING DETENTSPRINGSPRING RETAINERROLLERSCREWJOINTSCREWSPRING WASHERJOINTVALVE BODYJOINTVALVE SEATVALVEO-RINGSPRINGCYLINDERAIR-MOTORSLEEVENUTSPACERNUTDISPLACEMENT ASSY.SPRINGWASHERSUCTION KITGROUNDWIRE GROUND

Nº REF. DESCRIPTION Q

MAINTENANCE (CLEANING ANDFLUSHING)

It is recommended that at the end of each day, paintshould be flushed from unit with compatible solvent thenreflushed with mineral spirits.

1.-

2.-

3.-

4.-

5.-

Engage the gun safety and follow the PressureRelief Procedure.

Remove the spray tip and clean with a compatiblesolvent and soft brush.

Disengage the gun safety and follow the pressurerelief procedure. Lift suction tube above paint leveluntil tube is empty.Introducing the suction tube in a pail withcompatible solvent. Disengage gun safety andtrigger gun into the pail until it runs clear. Closethe air inlet valve.

Open the fluid drain valve. Remove the fluid filterand the gun filter and clean them with solvent.

Flush the sprayer at the end of each work day andfill it with solvent to help prevent pump corrosion.

AIR MOTOR

4 5

44.-* When ordering, please specify if the part isthreaded or not.

AIR MOTOR

1

2

3

4

5

6

7

8

9

10

11

12

13

A.421.00

CJT.018

A.422.00

A.420.01

CAB.008

A.430.03

A.400.03

CJT.019

CB2.009

CB2.010

A.430.01

A.430.02

CTT.008

PISTON

O-RING

SHAFT

CONNECTOR

PACKING

JOINT

JOINT

O-RING

SLEEVE

SLEEVE

MOTOR BODY

JOINT

SCREW

44.-* When ordering, please specify if the part isthreaded or not.

Nº REF. DESCRIPTION Q1

1

1

1

1

2

1

1

1

1

1

1

12

SPRAY TIPS

When a tip is the wrong size, or becomes the wrong sizethrough wear, the spray pattern worsens, coverage decreases,you have less control over the desired rate of coverage, and ittakes longer to finish the job. In the worst case, the pumpsupplying the tip can be damaged. Because most architecturalcoating are abrasive, tip wear can happend quite quickly. Noticeas wear increases the orifice size, it decreases the fan widthwhich greatly affects coverage rates.

If tip shows excessive wear, replace it to maximizeproductivity and save paint.