HD 200 Heavy-Duty Prop Heavy-duty support system with 200 … · Connector Kicker / Push-Pull Prop...
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HD 200 Heavy-Duty Prop Heavy-duty support system with 200 kN load capacity
Transcript of HD 200 Heavy-Duty Prop Heavy-duty support system with 200 … · Connector Kicker / Push-Pull Prop...
HD 200 Heavy-Duty PropHeavy-duty support systemwith 200 kN load capacity
Edition 04/2009
Important Notes:
Without exception, all current safety regulations must be observed in those countries where our products are used!
The illustrations in this brochure are pho-tographs of real site situations. Safety or formwork anchor details are therefore not to be taken as a definitive guide to the way the equipment is to be used.
Safety instructions and permissible loads must be observed at all times. Separate structural calculations are required for any deviations from the standard design data.
The information contained herein is subject to technical changes in the interests of progress.
PERI GmbHFormwork Scaffolding EngineeringP.O. Box 126489259 WeissenhornGermanyTel +49 (0)73 09.9 50- 0Fax +49 (0)73 09.9 51- [email protected]
1
Contents
PERI HD 200 Heavy-Duty Prop2 Support system for heavy loads
4 Practical accessories for ease of use
6 Example of use
8 Load capacity diagram
10 Components
20 PERI International
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PERI HD 200 Heavy-Duty PropSupport system for heavy loads ...
The HD 200 heavy-duty prop carrying 200 kN makes all that a thing of the past.
For bridges, tunnels, renovation - in fact, wherever substantial loads have to be transferred, a construction site used to need 3 things: a lot of space, heavy support structures and, above all, time.
PERI HD 200 support-ing precast prestressed concrete beams.
The HD 200 heavy-duty prop system offers the user decisive advantages when erecting support structures.
Simple assemblyCaptive connectors can be operated without tools.Low weightMax. component weight of 29 kg largely avoids reliance on a crane.Easy to useThe lowering device is easily released, even under full load, using a simple power drill.The system’s primary beamEliminates time-consuming site operations.
Any scaffold tube bracing required can be connected to the 48.3 mm diameter chord section.
min
1.0
5 m
m
ax 1
.50
m
min
2.8
5 m
m
ax 3
.30
m
min
1.6
5 m
m
ax 2
.10
m
min
3.4
5 m
m
ax 3
.90
m
HD
S 3
0, a
lu
HD
S 9
0, a
lu
HD
SS
120
, ste
el
HD
S 2
70, a
lu
ø 48.3
225
3
Use inside a building being renovated.
HD 200 heavy-duty props can also be used cost-ef-fectively for low heights.
... offering versatility in application
The HD 200 system is made of aluminium to make it much lighter than conventional heavy-duty props. This allows erection of the prop sections by hand. The HDS 270, for example, weighs only 29 kg.
60 m long flyover on HD 200 props.
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PERI HD 200 Heavy-Duty PropPractical accessories for ease of use
The primary beamscan be coupled to resist tension, especially in longer structures.
PERI places a great deal of impor-tance on the site benefits in terms of utilisation and accessories, and hence the cost-effectiveness of the construction.
A complete range of accessories with:Primary Beams HDT in different lengths. With couplings, through holes for centring the props and holes for diagonal tie rod bracing.
Trolley HDfor removing the secondary beams under the concreted member.
Scaffold Bracket HD 75for enabling work on the support scaffolding and abutments to be carried out safely.
Bracket HD 75 for a 75 cm wide working scaffold. Maxspacing: 1.25 m. Allowable load: 150 kg/m2
Diagonal bracing with DW 15 tie rod.
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Insert prop section ...
Trolley HDfor removing the secondary beamsafter concreting.
The Trolley HD movesloads of up to 2,500 kg.
Easy operationEven under full load, controlled lower-ing is easy with the lowering device.The 10 cm range allows easy striking.
Simple assemblyAll sections can be extended andconnected without using any smallparts that could get lost. The chordcouplings are operated without anytools.
... and connect with chord couplings. A conventional power drill with 19 mm socket isused to operate the device. (no power wrench)
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PERI HD 200 Heavy-Duty PropExample of use
Centring Bolt HD M12For positioningthe HDA lowering deviceor HDK 45 head spindle accurately onthe HDT primary beam.
Connector Kicker / Push-Pull Propallow kickers and push-pull props to befixed. This arrangement is used to carryhorizontal forces and align primarybeams.
Abutment
Connector Kicker AV / Push-Pull Prop
Connector Kicker AV /Push-Pull Prop
CentringBolt HDM12
7
The 48 mm diameter chord sectionalso allows the connection of scaf-fold tube bracing.
Main Beam Clamp HD, 40 mmUsed to help erect the prop sections,and to connect primary and secondarybeams.
Base Adapter HDFor HDS prop sections being employedwithout lowering device. Used incombination with PERI wedge loweringdevice. The centring bolt allows theload to be transferred centrally.
Push-Pull Prop Connector HDRFor connecting push-pull props to HDSprop sections.
Push-Pull PropConnector
BaseAdapter HD
WedgeLoweringDevice
8
L sp33
3
JH
L sp33
3
JH
FVFV
FV [kN]
H [m]40
Lsp = 123 mm
4.30
m
4.80
m5.
10 m
5.20
m
6.50
m
7.50
m
187.0 kN5.26 m
192.8 kN7.06 m
165.7 kN5.10 m
153.7 kN5.40 m
156.5 kN7.20 m
149.0 kN9.16 m
145.1 kN11.0 m
103.0 kN10.96 m
86.0 kN10.20 m
114.0 kN7.06 m
93.2 kN7.20 m
75.5 kN9.50 m
52.5 kN10.70 m43.0 kN
9.46 m47.0 kN8.70 m
4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
50
100
150
200
Lsp = 386 m
m
Lsp = 523 m
m
Lsp = 123 m
m
Lsp = 386 m
m
Lsp = 523 m
m
110.5 kN9.30 m
72.5 kN8.56 m
144.0 kN6.80 m
179.4 kN8.90 m
104.0 kN8.30 m
HD 200 Heavy-Duty PropRestrained at the Top, H ≤ 11.00 m
Important:Combined steel and aluminium PropSections may only be used in a rowof yokes with the same combination(equal compression set).
Type TestNo. S-N 010387
Main Beam HDT
Head SpindleHDK 45
Prop SectionsHDS (Alu)
Lowering DeviceHDA 34
5
Main Beam HDT
Head SpindleHDK 45
Prop SectionHDS (Alu)
max. 900 mm
Lowering DeviceHDA
Prop SectionHDS (Alu)
max. 900 mm
Prop SectionHDSS (Steel)
345
Only alu Prop Sections Steel and alu Prop Sectionswith max. 900 mm lengthat top and/or bottom
max
.
max
.
9
10
Item no. Weight kg
HD 200 Heavy-Duty Prop
022006022005022004111276103993
5,31011,20029,70028,20063,500
Prop Section HDS / HDSSProp Section HDS 30 AluProp Section HDS 90 AluProp Section HDS 270 AluProp Section HDSS 90 SteelProp Section HDSS 210 SteelProp sections made of aluminium or steel. Withchord couplings for the connection.
L X340 300940 900
2740 2700940 900
2140 2100
HintWhen using prop sections made of steel, max. 2 xHDS 30 Alu can be used!
243
273
225
48Ø
X L
022020 3,310 Coupling Section HD 30Coupling section for connection of the chord cou-pling on both sides e.g. using HD 200 segmentswith Head Spindle HDK at both ends.
225
273
243
48Ø
290
11
Item no. Weight kg
HD 200 Heavy-Duty Prop
022003 31,400 Lowering Device HDAFor easy release of high loads on Heavy Duty PropHD 200. Lowering height max. 100 cm. Tilting inany direction up to 3°.
HintOnly use fully extended. Never use an impactwrench to operate as this can break the Shear PinHDA, Item no. 022018!
344
min
242
max 45
3
250 300
022018 0,002AccessoriesShear Pin HDA
022018 0,002 Shear Pin HDAFor assembly in the Lowering Device HDA
022007 25,700 Head Spindle HDK 45Head spindle for the Heavy Duty Prop HD 200.With integrated chord couplings for the connec-tion. Allows tilting in one direction of up to 3°.
HintLoads > 60 kN cannot be released with the HeadSpindle HDK 45!
410
min
max
860
666
360
220
180
50 120 50
330
55
Ø13
022027 4,230AccessoriesWing Nut Spanner HD
022027 4,230 Wing Nut Spanner HDFor easy release of the Head Spindle HDK 45 andMULTIPROPs.
985
Ø48
12
Item no. Weight kg
HD 200 Heavy-Duty Prop
024590 32,000 Wedge Lowering Device 420 kNFor releasing and lowering high loads.
HintConsider Type Test.Spanner size SW 46.Technical DataBearing capacity 420 kN.
260 230
min
168
max
268
022013 0,137 Centering Bolt HD M12, galv.For system HD 200.
Complete with1 pc. 710330 Nut ISO 4032 M12-8, galv.
35
80
SW 19
M 12
022019 18,500 Base Adapter HDFor use with Prop Sections HD 200 on WedgeLowering Device 420 kN. With removable cen-tring device.
295 130
325
022016 1,300 Brace Connector HDRFor connection of push-pull props and kickers toProp Section HD and HDSS.
Complete with1 pc. 027170 Pin Ø 16 x 42, galv.1 pc. 018060 Cotter Pin 4/1, galv.
14 60
171
75
Ø16x42
028080 2,970 Connector AV/Push-Pull Prop, galv.For connection of kickers and push-pull props andkickers to the Main Beam HDT.
Complete with1 pc. 027170 Pin Ø 16 x 42, galv.1 pc. 018060 Cotter Pin 4/1, galv.
200 100 1285
Ø25
13
Item no. Weight kg
HD 200 Heavy-Duty Prop
022023 22,200 Push Prop Base Spindle HDIn use with Prop Section HDS and HDSs as pushprops (also inclined). Only in connection with BasePate HD.
min
523
max
990
870
265
295
022022 22,000 Push Prop Head HDIn use with Prop Section HDS and HDSs as pushprops (also inclined).
125
225
295
110
325
Ø36
022024 13,200 Base Plate HDIn use with Prop Section HDS and HDSs as pushprops (also inclined).
Complete with1 pc. 722465 Bolt 35 x 160, galv.1 pc. 710304 Cotter Pin 7, galv.
400
175
120
300
Ø32 Ø26Ø22
Ø36
Ø52
14
Item no. Weight kg
HD 200 Heavy-Duty Prop
022017 5,040 Bracket 75 HDFor erecting working scaffolds. With nailing strip.
Complete with1 pc. 034580 Guardrail Post HSGPTechnical DataPermissible load 150kg m2 with max. 1.25 m widthof influence.
370
855
100
034580 3,520AccessoriesGuardrail Post HSGP
034580 3,520 Guardrail Post HSGPAs guardrail for different systems.
022008 1120,000 Main Beam HDT 880System steel beam for use with HD 200 MainBeam frames and special constructions. ProfileHEB 300.
Complete with1 pc. 105435 Pin Ø 50 x 330, galv.1 pc. 722457 Split Pin ISO 8752 10 x 70, galv.1 pc. 710618 Cotter Pin 8, galv.Technical DataWy = 1680,0 cm³, Iy = 25170 cm4
250 950 3200 3200 1095
8980
200 840021 x 400 = 195
120
300
300
Ø25
100 8800105
100
15
Item no. Weight kg
HD 200 Heavy-Duty Prop
022009 579,000 Main Beam HDT 440System steel beam for use with HD 200 MainBeam frames and special constructions. ProfileHEB 300.
Complete with1 pc. 105435 Pin Ø 50 x 330, galv.1 pc. 722457 Split Pin ISO 8752 10 x 70, galv.1 pc. 710618 Cotter Pin 8, galv.Technical DataWy = 1680.0 cm³, Iy = 25170 cm4
250 950 2000 1095 100
4580
200 400010 x 400 = 195
120
300
300
Ø25
4400100105
022010 376,000 Main Beam HDT 280System steel beam for use with HD 200 MainBeam frames and special constructions. ProfileHEB 300.
Complete with1 pc. 105435 Pin Ø 50 x 330, galv.1 pc. 722457 Split Pin ISO 8752 10 x 70, galv.1 pc. 710618 Cotter Pin 8, galv.Technical DataWy = 1680,0 cm³, Iy = 25170 cm4
250 1150 1295 100
2980
200 24006 x 400 = 195
120
300
Ø25
100 2800105
022025 1,970 Centering Bar HD 40 x 20 x 400For centering secondary beams on the primarybeam HDT.
400 40 20
022011 13,200 Double Tie Yoke HDDFor anchoring with Tie Rod DW 15 and DW 20.
Technical DataPermissible load 2 x 50 kN.
161
600
500
60Ø
Ø25
16
Item no. Weight kg
HD 200 Heavy-Duty Prop
022021 31,900 Trolley HDFor moving secondary beams on the Main BeamHDT.
Technical DataLoad capacity 2,5 t.
1043
800
157
80
320
410
663
106183 2,200 Main Beam Clamp HD 70 mm, galv.For connecting beams running crosswise.
Safety instructionsObserve construction approval!
5037
16-7
0
54
022026 1,780 Flange Clamp IPB 300 – 1000To prevent tilting taking place.
150
7022
130
72
88
Ø25
101916 22,500 Height Compensation HD, h = 200 mmFor height adjustment, h = 200 mm.
200
120
300
190 29
5
200
Ø25
026430022250
0,3340,100
AccessoriesBolt ISO 4014 M24 x 70-10.9Nut ISO 4032 M24-8, galv.
17
Item no. Weight kg
HD 200 Heavy-Duty Prop
051410 11,700 Ladder 180/6, galv.For accessing PERI formwork systems.
Complete with4 pc. 710224 Bolt ISO 4017 M12 x 40-8.8, galv.4 pc. 710381 Nut ISO 7042 M12-8
14905 x 298 = 83
1960
450
103718 0,684 Ladder Hook, galv.To adjust the lower ladder. Always use in pairs.
Complete with2 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.2 pc. 710381 Nut ISO 7042 M12-8HintSpanner size SW 19.
330 SW 19
103724 10,400 Access Ladder 180/2, galv.For accessing PERI formwork systems.
Complete with4 pc. 710224 Bolt ISO 4017 M12 x 40-8.8, galv.4 pc. 710381 Nut ISO 7042 M12-8
298 1200
1885
450
051460 2,180 Ladder Base, galv.As bottom end piece and for preventing the ladderssliding on platform decking.
405
210
50
18
Item no. Weight kg
HD 200 Heavy-Duty Prop
104646 4,170 Ladder Connector HD 200For connecting ladders to HD 200 Prop Section.
Complete with2 pc. 701763 Clamping Plate Fl 25 x 10 x 901 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
468
178
230
626
725
104132051450
15,60025,200
Ladder Safety CageLadder Safety Cage 75, galv.Ladder Safety Cage 150, galv.Ladder cage for PERI ladder access.
Complete with4 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.4 pc. 701763 Clamping Plate Fl 25 x 10 x 90
750
/150
0
710
704
017020 1,120 Standard Coupling NK 48/48, galv.For scaffold tubes Ø 48 mm.
HintSpanner size SW 19.
SW 19
9()
017010 1,400 Swivel Coupling DK 48/48, galv.For scaffold tubes Ø 48 mm.
HintSpanner size SW 19.
(27)
SW 19
19
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3m
a A
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9036
8 ©
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yrig
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