HCM is an international company supplying high quality Injection Mould Tools to moulding companies...
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Transcript of HCM is an international company supplying high quality Injection Mould Tools to moulding companies...
• HCM is an international company supplying high quality Injection Mould Tools to moulding companies in Europe.
• Our strength lies in our resolve to represent only the best Toolmakers in the Far East.
Portfolio of Excellence
• HCM was established to provide European moulders with high quality, short delivery tooling at competitive prices.
• Extensive benchmarking in Hong Kong and China over a ten year period has established a portfolio of “best in class” toolmakers.
• Our operations are split between the UK, the Netherlands, Germany & Shenzhen (China).
• The company office in Shenzhen employs English speaking Chinese nationals who monitor all tool builds against the required time lines.
Mike YatesManaging Director
HCM Ltd (Head Office)
Vivienne YatesFinancial Director
HCM Ltd (Head Office)
Dan YatesDirector
HCM Europe
Emma PrestonOffice Manager
HCM Ltd (Head Office)
Cherry ZhengChina Logistics AdministratorHCM Shenzhen
J.W.LiChinese Operations
ManagerHCM Shenzhen
Mike BettamDirector
HCM Ltd (Northern Office)
Gill Smalley / Cyndy WardleProjects Administrator
HCM Ltd (Northern Office)
Richard BettamTooling/Project Engineer
HCM Ltd (Northern Office)
Alan SmalleyDirector
HCM Ltd (Northern Office)
JianChinese Tooling
Engineer
Ping ZhangChinese Projects
EngineerHCM Shenzhen
Jeroen JongenEuropean
Project ManagerHCM Europe
Company Structure
Mathias RadyEuropean
Technical ManagerHCM Europe
David Petts Business Development
Manger UK & Ireland
Micha RuttenEuropean Office Manager
HCM Europe
HCM China Office in Shenzhen
HCM Vetted Toolmakers
Ferry from Hong Kong to Mainland China in 1 Hour
HK International Airport – 20 minutes from City Centre by Train
Tooling Technology
• Each of our toolmakers has specific areas of specialisation which cover all moulding technologies:
• Single & Two shot moulding• Gas Injection• Sequential hot runner
moulds• Lens and optical
components• Small, medium and large
components • Tooling between 25 &
35,000 Kilos
Industries Supported
• Automotive• Teletronics & Business Machine• Medical & Personal Safety• Engineering and Electrical components
Industries Supported
HCM has supplied tooling to the suppliers of the following OEM’s
HCM Automotive
Here is a selection of Tear 1 suppliers & Trade Moulders that HCM has supplied tooling for.
HCM Automotive
HCM Tooling Produced These Parts
BMW -MINI
13
Land Rover - Freelander
14
Range Rover – L322
15
HCM Tooling Produced These Parts
Nissan Qashqai – P32L
Mercedes C Class – W204 Back Panel
17
Mercedes AMG C63 – Seat Back
Nissan Qashqai + 2 – N32L
Teletronics & Business Machines
OKI Printer Cartridges
1000 Line Small Character Ink Jet PrinterThis unit is used in the labeling of products in the following markets:•Food processing •Beverage •Personal care and cosmetics •Pharmaceutical •Extrusion •Chemical
This project required 53 Moulds
Medical & Personal Safety
Medical training device for Surgeons, supplied to training hospitals.
Specifically for the training of “Key Hole” surgery.
13 Tool Project
24
Breast Cancer Detection
4 Tool ProjectHighly Cosmetic Finish1 mould with in mould foil decoration
HCM have supplied the tooling for 4 Fire Fighting Breathing Apparatus kitsAll tools are fully hardened tool steels due to the abrasive nature of the moulding materials
First Aid Kit
High Cosmetic Requirement
Leaf Hinge feature controlled by Sequential Hotrunner to ensure no weld lines on the Lid
Engineering and Electrical Components
PHS
Soap Dispensers
Paper Dispensers
Hand Dryers
Sanitary Disposal Units
Thomas Dudley
Water Cisterns
Internal Mechanisms
Worcester Bosch
Central Heating Boilers
Cosmetic Doors & Surrounds
Internal Connections
Honeywell - Trend
Range of Control Modules
3 sizes to fit a common rail
15 tool project
2 Shot Tooling
HCM 2 shot Capability
• 3 toolmakers currently making 2 shot tooling
• 1 toolmaker making technical tools up to 200 tonne machine size.
• 1 toolmaker currently making 2 shot tooling up to 400 tonne machine size for sampling in-house and can sample larger tools at external trial houses.
• 1 toolmaker currently making large automotive 2 shot tools up to 1100 tonne machine size
2 shot Isofix Button
2 + 2 Automotive 2 shot Fully Hardened High Volume tool90 degree 2 material feedsRotating Moving Half
Large 2 shot Automotive tool
Technical Capability
• All toolmakers represented use advanced CAD/ CAM/CAE technology with high speed machining centres, wire erosion and EDM. They have many years experience in running their own moulding shops giving excellent feedback in tool design technology.
• Tool Feasibility• Mold flow on selected components• ISIR’s using CMM & Optical non contact• Full trial facilities, both in-house & via trial houses.
Quality Tooling
• All tools are made to customer specific requirements as detailed in the RFQ.
• Tools are made to European standards using European or Japanese tool steels as requested.
• Hasco or DME consumable parts, • Water and Electrical connections as specified.• Non Export tools can be provided to remain in Hong Kong &
China.
After providing initial feasibility and split line sketches (showing ejection and feed positions etc…) HCM supplies their customers with detailed data during the mould construction.
This data can be given in various formats such as:
• HCM’s own “Workbook” Layout
• Customers own project management format
We can also advise customers on what additional points they should take into consideration when having tooling placed in China. Some of these are:
• Chinese Holidays
• Methods of transporting material out to Hong Kong
• Estimated sea and airfreight duration for shipping parts and
moulds
• Estimated time for customs clearance and final
transportation to the customers site
HCM Project Management
HCM “Workbooks”
Over the course of the last several years HCM has learnt that the secret to a successful tooling project revolves around good information.
Obtaining on time, accurate information from the customer is key to avoiding unnecessary delays.
HCM works with the customer to obtain this information and then passes it onto the HCM toolmakers in a format that they understand.
To aid with this HCM has developed their own “Workbook” which is compiled in Microsoft Excel format.
The “Workbook” includes updated tooling status as well as capturing fundamental details ranging from CAD references all the way to Material types & Shrinkages.
HCM supplies a copy of the “Workbook” to the customer and the toolmaker so that everyone has access to the same data and important Next Steps
Standard Progress Reports
42
Progress Photos
Tool Sampling
• Conducted visits are arranged for our customer’s engineers who wish to see tool sampling undertaken.
• All our toolmakers have their own sampling facilities or for larger tools will arrange trials at local specialised trial houses
• Tools are sampled until the customer approves the parts.
• Pilot production runs can be arranged.
Tool Transfer
• When moulds are despatched we have them protected from corrosion and shipped with a full Tool information pack.
• HCM Tooling quotations include “door to door” transportation of moulds by sea. Quotations for the airfreight of moulds can also be supplied upon request.
HCM Tool Information Packs
All HCM tools arrive at our customers complete with a tool information pack which is put together by the toolmaker & our own staff prior to Tool Transfer.
The tool information packs are comprised from the following items:
•Tool Design Drawings (hard copy & 3D copy)
•CAD data for electrodes (actual electrodes available on request)
•Inspection reports
•Tool trial reports
•Copy of the 3D part data
•Samples of last off parts from China
HCM Tool Support
• HCM has developed relationships with a number of toolmakers throughout the UK and Benelux & Europe to ensure that any modifications can easily be handled and project managed.
Guaranteed Satisfaction
• Tools are guaranteed against breakdown for a period of 12 months except where failure is caused by poor maintenance, misuse and accidental damage. Full engineering support is given to ensure that the tooling performs correctly.
• Hot runner and Hydraulic components are covered by the manufacturers warranty.
Full Confidence
• We make the decision of placing tooling orders easy with full consultation before, during and after tool build.
• For further information, please visit our website at www.hcmmoulds.co.uk