HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation...

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1 European GT-SUITE Conference 2007 HCCI* Modeling, Calibration and Analysis by Integrating GT-Power and Matlab- Simulink Capabilities Dipl.-Ing. Axel Kiefer Dr.-Ing. André Kulzer Santosh Santosh Rao Rao M.Sc. M.Sc. Novel Combustion Engine Management Corporate Research and Advance Engineering October 08 th 2007 * Also known as Controlled Auto Ignition (CAI) 10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Transcript of HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation...

Page 1: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

HCCI* Modeling, Calibration and Analysis by Integrating GT-Power and Matlab-

Simulink Capabilities

Dipl.-Ing. Axel KieferDr.-Ing. André KulzerSantoshSantosh RaoRao M.Sc.M.Sc.

Novel Combustion Engine ManagementCorporate Research and Advance Engineering

October 08th 2007* Also known as Controlled Auto Ignition (CAI)

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 2: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Agenda

• HCCI Motivation

• Setup of a HCCI engine model in GT Power with EHVS and GDI

• Use of a Wiring Harness together with Matlab-Simulink©

• Integrated Arrhenius approach to predict combustion

• Validation of the simulation with measurements

• Summary

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 3: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

PrincipleHot charge (air, fuel, residuals) is compressedNear TDC hot spots start auto-ignition

volumetric reaction takes place

Fast heat release withHigh efficiency (dethrottling)Near zero NOx (no hot flame)Low HC+CO (lean operation)

Critical Issues:Lack of a ignition trigger (no direct initiator of combustion)Limited operation map area (lean operation, press. grad., noise, low temp.)Transient control of combustion and switch between two combustion modes

GOALSDevelop a system to understand & address these critical issuesProvide a setup for offline simulations which predicts the HCCI behaviour

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 4: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Setup of HCCI engine model in GT Power with EHVS and GDI1 Cyl. 450cc Research Enginewith GDI & EHVS

Wiring

Harness

EngineParameterse.g. rpm, bore,stroke

InletExhaust

-360 -240 -120 -0 120 240Kurbelwinkel [Grad]

CombustionParameterse.g. AnchorAngle

SOIFuel mass

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 5: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Integrated Arrhenius approach to predict combustion

-180 -90 0 90 180 270 360 450 540φ [CAD]

IVEV

Arrhenius Integral

=∫−

θ

IVC

baRTEa

OFAe ][][ 2 k

1

1+

⎟⎠⎞

⎜⎝⎛

∆−−

−=m

oa

b ex θθθ

xb → Mass fraction burntθ0 → Crank angle at SOC∆θ → Combustion durationm → Shape factor

Vibe Function

SOI

Arr

h. In

tegr

al

k

k

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 6: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Validation Process

1 Cyl., 450cc, Research engine

SOI

Valve Lift

Eng. Par

….

ExtractionMeasurement 1-D Model

High Order Reference Model for HCCI

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 7: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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Experiments validated

1000

2000

3000

rpm

characteristic values of experiment

0

5

10

15

mF

300

350

400

SO

I

Fuel Parameters• Split Inj.• SOI

Speed

Characteristic values of Experiments

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 8: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Simulation vs. Measurements

Experiments

SimulationMeasurement

BMEP

Mass FractionBurnt

(MFB50)

The simulations show a very good accuracy & most important of all, a consistent tendency!

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Page 9: HCCI* Modeling, Calibration and Analysis by Integrating GT ... · • HCCI Modeling and Simulation was realized with relatively few steps • The Wiring Harness functionality was

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European GT-SUITE Conference 2007

Summary

• HCCI Modeling and Simulation was realized with relatively few steps

• The Wiring Harness functionality was used extensively for Analysis which helped us

• understand the basic principles of HCCI combustion, for e.g. the Start of Combustion, using the integrated Arrhenius approach

• gain a deeper insight in studying various factors of influence

• Measurements at the test bench confirm the results & reaffirm the need of 1-D Simulation Tools for extensive use in the Automotive industry

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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European GT-SUITE Conference 2007

HCCI Modeling, Calibration and Analysisby Integrating GT-Power &

Matlab-Simulink Capabilities

Thank you for your time & attention

Dipl.-Ing. Axel KieferDr.-Ing. André KulzerSantoshSantosh RaoRao M.Sc.M.Sc.

Novel Combustion Engine ManagementCorporate Research and Advance Engineering

October 08th 2007

10/08/2007 | © Robert Bosch GmbH 2007. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.