HC Leaflet Reference en 3 13 - dm.energy · PDF fileMigration of a Siemens S5 System into ......

123Holland-Controls – Track Record!

Holland-Controls has years of experience in the market of controls retrofits for turbine installations and has extensive knowledge in this area.

References

Experience and a technically qualified staff make Holland-Controls a trustful, sustainable and innovative company where you meet your performance goals. To give an impression of the projects executed by Holland-Controls we include this reference list.

Customer Location Project

Tomskneft Russia

Luginetskaya

Complete control system replacement for two AVON-200 driven 3-stage gas compression sets. Scope includes Rockwell Control-Logix fuel controller/sequencer and Guard-Logix safety and fire extinghuising system, BN3500 vibration monitoring and CCC anti-surge & performance control. Installation of new electric fuel control valves & fire detectors.

Perenco UK

23A offshore

Modification of a MK-II lube oil console to a MK-III generation for an RB211 compression package. Involved adding a solenoid valve, flow meter, two pressure transmitters and hardware/software modification of the FT100 system.

Ethos Energy UK

Kashagan Kazakhstan

Sakhalin Russia

Support for the four RB211-DLE powergen units on Kashagan platform. Support for the two RB211 and two RB211-DLE powergen units (Skahalin).

ConocoPhillips UK

Loggs offshore Replacement of temperature & pressure monitoring system by a PLC-based solution with local touch-screen (modular upgrade solution).

Fluxys NV Belgium

Berneau

Replacement and upgrade of an FT110 control system by Rockwell Control-Logix for 3 Allison 501-KC5 gas turbine driven compression packages. Field instrumentation was extended as well to achieve better fuel control and achieve the required SIL rating of the safety system.

OPRA Netherlands

Russia Germany Indonesia The Netherlands

OPRA is the OEM of the OP16-3A/B radial gas turbine for 1.8 MW power generation applications. Holland-Controls developed several control systems for the Russian market (gas fuel, non-DLE, cold climate), for a few German customers (gas fuel, DLE, waste heat recovery), a Dutch site (very low calorific gas) and Indonesia (Kongsberg replacement). 15 systems so far and still counting..

Felix Schoeller Germany

Osnabrück

Migration of a Siemens S5 System into Siemens S7 with integration of a SoLoNOx Algoritm for a Solar Taurus Turbine. Also the local and remote HMI's were replaced by systems based on WinCC Flexible. New AVR installed.

DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: www.dm.energy

https://dm.energy


GHG-Gasspeicher Germany

Hannover Speicher Empelde

Empelde Retrofit fuelcontrol for 3 Cooper Bessemer GMVH reciprocating compressor engines. Work consisted of replacement of the old woodward hydraulic governor into a full electronic system with an XVG valve. The old obsolete FT110 control systems were repleced by more modern Siemens S7 systems.

OJSC “Tomskneft” OWC Russia

Lugenetskaya GCS

Technical inspection of a gas turbine driven compressor installation manufactured by Rolls-Royce. The inspection was carried out because of problems with the current control system. Preparation of report and presentation of the performance results to the customer.

Siemens / Aramco Saudi Arabia

Engineering and commissioning support for the East-West Pipeline upgrade of FT100, FT110, Bendix and Turbotronic control systems. This involves 65 gas turbines: Rolls-Royce RB211 (22x) and Pratt & Whitney FT4 (33x) crude oil pumps as well as RR Allison 501-KB5 (4x) and Solar Saturn (6x) power generation.

DSM Netherlands

Delft

Replacement and upgrade of a Centrax Turbine and Generator control system by a Siemens S7 based platform for 2 Allison 501-KB5 powergeneration packages. The system includes turbine control as well as generator protection, voltage control and synchronisation. HC introduced the HC-QuickSynch© algoritm on these units.

TMC Offshore Controls and instrumentation retrofit of: Ruston TA1750 crude oil pump, 4 units Solar Saturn power generation, 2 units

Fluxys NV Belgium

Winksele

Replacement and upgrade of an FT110 control system by Siemens S7 for a Solar Mars compression package. Controls included a dedicated serial link to drive the electric fuelvalve using standard S7 technology

Shell UK

Nelson Offshore

Replacement and upgrade of an FT100 control system by Allen Bradley Control logix system for an RB211 Compression unit on behalf of Rolls-Royce.

StatoilHydro Norway

Oseberg A platform

Study for upgrading all turbine control systems.

NGT Netherlands

Uithuizen Replacement of control system for 4 Ingersoll Rand reciprocating cooler propane compressor engines.

TWL Germany

Ludwigshafen Replacement of Solar Taurus SoLoNOx Power Generation control system.

Fluxys NV Belgium

Winksele Weelde Berneau

Complete retrofit of control systems for 13 Solar Centaur compressor units, including surge control, fuel control, sequencing and protection. Also extensive instrumentation retrofit and new fuel system.

Fluxys NV Belgium

Winksele Weelde Berneau

Unit and station control visualization – redundant client/server setup and cross-site fibre optic network.



Fluxys NV Belgium

Winksele Modification of lube oil and seal oil system – adding electric driven pumps in order to reduce CH4 emission of gas-driven pumps.

Fluxys SA Belgium

Berneau Enhancements of FT110 based controls systems for Allison KC5 driven gas compressors (3x). Also replaced older fuel control valves with newer type.

IGTS (EECT) Netherlands Development of a turbine control system for a new high-efficient (>42% single cycle) gas turbine (Heron H1, power generation, 1.4 MW).

Petrobras SA / Rolls-Royce / KBR Brazil

P43/P48 OFPUs

Consultancy (offshore) regarding the load sharing & shedding system on P43/P48 platforms. Each platform has 4 turbo generators rated at 25 MW (RR RB211) each. Activities included optimisation of load shedding behaviour when a generator trip occurs. Also commissioning of Profibus FMS connection between load shedding system and platform management system.

Petrobras / RR Brazil

P51/P52/PRA1 platforms

Design and support activities for the turbine control system and the power management system including installation and commissioning activities on and off-shore. Installations include 11 turbo generators of 25 MW (RR RB211) each, and one power management system per platform.


P51/P52/PRA1 platforms

Customer training for the power management systems.


P56 platform

Construction and test of new power management system for P56 platform.

EON Bierwang Reciprocating unit (Cooper Bessmer Z330) retrofit using PCS-7 technology. Also providing control system maintenance.

OMV Austria

Tallesbrunn Modification of Station Control System on a gas storage facility to incorporate new unit control systems.

OMV Austria

Schönkirchen Holland-Controls supports OMV as a consulting engineer in the project where Siemens replaces the station control system.

Nama Development Enterprises Abu Dhabi

Gasco Ruwais Commissioning of a control system for a GE Frame 5 gas turbine driven generators. Optimization of load acceptance and rejection performance.

Siemens Industrial Solutions & Services

Transco Wormington UK

Consultancy project for two new AVON gas turbine units.

GHG Empelde Germany

Speicher Empelde

Holland-Controls provides operator and engineering training on the Unit Controls systems and the HMI system.

Gasunie Netherlands

Compressor station Ommen

Modification of HMI systems for three RB211 compressor units.



StatoilHydro Norway

Oseberg A&C platforms

Study to establish effectiveness of currently installed overspeed protection system on all compressor and powergen units. Define test methods for overspeed protection system.

StatoilHydro Norway

Oseberg A&C platforms

Service contract and support off-shore. Surge testing and optimisation.

Fabricom SA Belgium

Algeria Support commissioning for 75 gas turbine units (GE frame 3 compression, Solar Saturn Power generation) on 4 gas pipelines in Algeria as an ‘independent engineer’.

Fabricom SA Netherlands

Epe Germany

Commissioning support gas storage plant, NUON.

Rolls-Royce Aberdeen, UK

TFE Alwyn Offshore UK

Provide installation and commissioning support for retrofit control systems.

Bayer Brunsbüttel Germany

Replacement of speed and temperature protection system on a NATCO (Allison) turbine unit.

Rolls-Wood Group Aberdeen, UK

PDVSA Maracaibo Venezuela

Site surveys on various controls systems for Rolls-Royce AVON and RB211 installations. Provide report on current state and findings.

Oseberg Platform – Norway


Gas turbine control

Holland-Controls has a high level of expertise in control systems for gas turbine applications. The list below demonstrates we can provide a solution for equipment of all brands and types.

Brand Type Application

OPRA OP16-3A, B (DLE) Power generation

Rolls-Royce RB211, RB211-DLE Gas compression, Power generation, Crude oil pumping

Rolls-Royce Avon, Avon-DLE Gas compression, Power generation

Rolls-Royce Olympus Power generation

Rolls-Royce Allison 501-KC5 Gas compression

Rolls-Royce Allison 501-KB5 (WLE) Power generation

Solar Mars Gas compression

Solar Taurus (SoLoNOx) Power generation

Solar Centaur Gas compression

Solar Saturn Power generation

Ruston/Siemens TA1750 Crude oil pumping

Ruston/Siemens TB5000 Power generation

General Electric Frame 5 Power generation

IGTS (EECT) Heron H1 Power Generation

Pratt & Whitney FT4 Crude oil pumping

Solar Centaur gas turbine with natural gas compressor DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: www.dm.energy

Gas engine control

Holland-Controls has executed gas engine control projects for the brands Cooper-Bessemer, Superior and Ingersoll Rand. The following gives an impression on the level of expertise available at Holland-Controls.

Brand Type Application

Cooper Bessemer V275 Gas compression

Cooper Bessemer Z330 Gas compression

Cooper Bessemer Quad Gas compression

Cooper Bessemer GMVH Gas compression

Superior 2400G series 16SGTA / MW66

Gas compression, Power generation Gas motor / Gas compressor

Ingersoll Rand KVGR Gas engine driven propane compressor

Z330 Gas engine with turbocharger and integral natural gas compressor


Controls equipment

Holland-Controls uses major control equipment brands in (turbine) control applications for the oil and gas industry. The table below is meant to give an idea of brands we regularly use, but is not exhausting.

Brand/product Type

Siemens S7-300(F), S7-400(2H), IM151-8F, Remote I/O, PCS-7

Rockwell - Allen Bradley Control-Logix, Guard-Logix, SLC, Flex-IO, Point-IO

Rolls-Royce FT25, FT50, FT55, FT100, FT110, FT200/210, FT300/310, FlexiLogic

Diverse PLC GE-Fanuc 90-70, Versamax, ABB Freelance

Generator Excitation ABB Unitrol, Basler DECS

Generator Protection & synchronisation

GE-Multilin, GE-PQM, DEIF GPC-3, ABB Synchrotact

Vibration Protection Bently Nevada 3300 & 3500, B&K Vibrocontrol 4000, Rockwell XM-series, Vibrometer VM600, CP103 combustion noise

Intrinsic safe equipment Pepperl&Fuchs, MTL, PR

Visualisation InTouch Wonderware, Siemens WinCC (flex), Siemens PCS-7, FactoryTalk View SE/ME, Stahl ET-range (for zone 1)

Anti-surge valves Mokveld, Fisher

Fuel control valves Woodward, Whittaker, Parker, Fisher, Precision Controls, Voith, American Meter Company, Moog, Young & Franklin

Various Daniels Gas Chromatograph, Emerson & Endress+Hauser pressure & temperature sensors, Weka & Hadro level transmitters, Co-Ax & Asco solenoid valves, Altronic & Unison & Smits Vonk ignition systems, etc.

Rockwell Control-Logix. Siemens S7-300


123

Holland-Controls B.V. Tel: +31 (0)74-3030 300

Adam Smithstraat 6 Fax: +31 (0)74-3030 333

7550 SW Hengelo E-mail: [email protected]

The Netherlands www.holland-controls.com en 3.13

Holland-Controls – experience with quality!

HC Leaflet Reference en 3 13 - dm.energy · PDF fileMigration of a Siemens S5 System into ......

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