Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK Phone +44(0)1805 624650 Fax +44(0)1805...

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Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK www.helitune.com Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters KTP Regional Seminar By Steve Pollard

Transcript of Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK Phone +44(0)1805 624650 Fax +44(0)1805...

Page 1: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

Hatchmoor Industrial Estate, TorringtonDevon EX38 7HP, UK

www.helitune.comPhone +44(0)1805 624650Fax +44(0)1805 624 689

Health Monitoring in Helicopters

KTP Regional Seminar

By Steve Pollard

Page 2: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Introduction

Partners

Project

Background

Project Achievements

Conclusion

Page 3: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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KTP Partners

Company Partner – Helitune Ltd

- Provides Aircraft Vibration Solutions for Rotor Track & Balance (RTB)

- Customers in over 30 countries worldwide

Academic Partner - University of Bristol

- Aerospace Engineering

- Bristol University Laboratory for Advanced Dynamics Engineering (BLADE)

Page 4: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Project Overview

Aims

- Develop a ‘next generation RTB algorithm’

- Embed human expertise within Helitune’s products

Scope

- 3 year project

- 2 associates

Page 5: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Why do we need vibration reduction?

Page 6: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Business Case

RTB is essential maintenance

Accounts for 5-12% of all flight hours

Effects of vibration costs 2.5-3 hours of maintenance per flight hour

Reducing flights quickly generates large cost savings for operators

Page 7: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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An RTB primer

Series of test flights to collect vibration data

Adjust the rotor in between flights (not in-flight!)

Page 8: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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History/Development

Early Manual Methods

- Flag tracking

Electronic Methods

- Digital Signal Processing

Next Generation

- Solve track & balance simultaneously

Page 9: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Achievements to Date Successful flight trial at RUAG in Germany

Page 10: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Achievements to Date

CH53 implementation

UH-60 Wind Tunnel Trial

A109 LUH remote trials

Page 11: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Achievements to Date

Wind Turbine Tracking

UH-1D Concept Study

AW101 Merlin – Onboard system

Page 12: Hatchmoor Industrial Estate, Torrington Devon EX38 7HP, UK  Phone +44(0)1805 624650 Fax +44(0)1805 624 689 Health Monitoring in Helicopters.

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Summary

Benefits to date

- Algorithm in use

- Improved predictive capability for equipment

- Results show reduction in number of flights needed

- KTP has won substantial business for the company

- Networking opportunities for both Company and University Looking Forward

- Further algorithm development

- Add ‘intelligence’

- 2nd KTP established

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Questions?