Handbook of green chemistry / Vol. 9 = Set 3,[3 ...

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Handbook of Green Chemistry Volume 9 Designing Safer Chemicals Edited by Robert Boethl'mg and Adelina Voutchkova WILEY- VCH WILEY-VCH Verlag GmbH & Co. KGaA

Transcript of Handbook of green chemistry / Vol. 9 = Set 3,[3 ...

Page 1: Handbook of green chemistry / Vol. 9 = Set 3,[3 ...

Handbook of Green Chemistry

Volume 9

Designing Safer Chemicals

Edited byRobert Boethl'mg and Adelina Voutchkova

WILEY-VCH

WILEY-VCH Verlag GmbH & Co. KGaA

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Contents

About the Editors XVII

List of Contributors XIX

Preface XXIII

1 The Design ofSafer Chemicals: Past, Present, and Future Perspectives 1

Stephen C. DeVito

1.1 Evolution of the Concept 1

1.1.1 In the Development of Drug Substances: Emergence of the Medicinal

Chemist 2

1.1.2 In the Development of Pesticide Substances 4

1.1.3 In the Development of Industrial Chemical Substances 5

1.1.3.1 Stagnation ofthe Concept Because of Section S ofthe TSCA 7

1.2 Characteristics of a "Safer Chemical" 9

1.2.1 Types of Safer Chemicals 11

1.2.2 The Ideal Chemical 14

1.3 The Future of the Concept 16

1.4 Disclaimer 18

References 28

2 Differential Toxicity Characterization of Green Alternative Chemicals 21

RichardJudson2.1 Introduction 21

2.2 Chemical Properties Related to Differential Toxicity 23

2.3 Modeling Chemical Clearance - Metabolism and Excretion 25

2.4 Predicting Differential Inherent Molecular Toxicity 28

2.4.1 Cell Types/Cell Lines 28

2.4.2 High-Throughput Screening (HTS) 29

2.4.3 High-Content Screening (HCS) 30

2.4.4 Whole-Genome Approaches 30

2.5 Integrating In Vitro Data to Model Toxicity Potential 31

2.6 Databases Relevant for Toxicity Characterization 33

2.7 Example of Differential Toxicity Analysis 34

2.8 Conclusion 39

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2.9 Disclaimer 40

References 40

3 Understanding Mechanisms of Metabolic Transformations

as a Tool for Designing Safer Chemicals 47

Thomas C, Osimitz andJohn L. Nelson

3.1 Introduction 47

3.2 The Role of Metabolism in Producing Toxic Metabolites 47

3.2.1 Phase I Metabolism 48

3.2.2 Phase II Metabolism 48

3.3 Mechanisms by Which Chemicals Produce Toxicity 59

3.3.1 Covalent Binding to Macromolecules 59

3.3.2 Enzyme Inhibition 61

3.3.3 Ischemia/Hypoxia 63

3.3.4 Oxidative Stress 65

3.3.5 Receptor-Ligand Interactions 69

3.4 Conclusion 69

References 72

4 Structural and Toxic Mechanism-Based Approaches to

Designing Safer Chemicals 77

Stephen C. DeVito

4.1 Toxicophores 77

4.1.1 Electrophilic Toxicophores 77

4.2 Designing Safer Electrophilic Substances 82

4.3 Structure-Activity Relationships 86

4.3.1 Aliphatic Carboxylic Acids 87

4.3.2 Organonitriles 90

4.4 Quantitative Structure-Activity Relationships (QSARs) 92

4.5 Isosteric Substitution as a Strategy for the Design ofSafer Chemicals 95

4.5.1 Isosteric Substitution in the Design of Safer Drug Substances 97

4.5.2 Isosteric Substitution in the Design of Safer Pesticides 97

4.5.3 Isosteric Substitution in the Design ofSafer Commercial Chemicals 98

4.6 Conclusion 100

4.7 Disclaimer 102

References 102

5 Informing Substitution to Safer Alternatives 107

Emma Lavoie, David DiFiore, Meghan Marshall, Chuantung Lin,

Kelly Grant, Katherine Hart, Fred Arnold, Laura Morlacci, Kathleen Vokes,

Carol Hetfield, Elizabeth Sommer, Melanie Vrabel, Mary Cushmac,

Charles Auer, and Clive Davies

5.1 Design for Environment Approaches to Risk Reduction: Identifying and

Encouraging the Use of Safer Chemistry 107

5.2 Assessment of Safer Chemical Alternatives: Enabling Scientific,

Technological, and Commercial Development 108

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5.3 Informed Substitution 111

5.3.1 Functional Use as an Analytical Construct 112

5.3.2 Defining Safer Chemistry - the DfE Criteria for Safer

Chemical Ingredients 114

5.3.3 Continuous Improvement to Advance Green Chemistry 114

5.3.4 Best Practices to Manage Risks in the Absence of Safer Substitutes 215

5.3.5 Life-Cycle Thinking: A Holistic Approach 116

5.4 Examples that Illustrate Informed Substitution 116

5.4.1 Informing Real-Time Substitution Decisions: Chemical Alternative

Assessment for Pentabromodiphenyl Ether 116

5.4.1.1 The Partnership 117

5.4.1.2 The Alternatives Assessment 118

5.4.2 Encouraging Informed Substitution: Safer Product Labeling Program 220

5.4.2.1 Substituting to Safer Surfactants 122

5.4.2.2 The Safer Detergents Stewardship Initiative 225

5.4.2.3 CleanGredients® 125

5.4.3 Developing and Applying Best Practices in the Absence of Safer

Substitutes: Isocyanates 126

5.4.3.1 Best Practices as an Important Risk Management Approach 126

5.4.3.2 New Developments in Manufacturing Polyurethanes Without Using

Isocyanates 227

5.4.3.3 Safer Manufacture of Diisocyanates Without Using Phosgene 227

5.4.4 Life-Cycle Assessment to Inform Alternatives to Leaded Solder for

Electronics 229

5.5 Conclusion 232

5.6 Disclaimer 233

References 133

6 Design ofSafer Chemicals - Ionic Liquids 137

Ian Beadham, Monika Gurbisz and Nicholas Cathergood6.1 Introduction 237

6.2 Environmental Considerations 137

6.3 Ionic Liquids - a Historical Perspective 238

6.3.1 First-Generation ILs 139

6.4 From Ionic Liquid Stability to Biodegradability 141

6.4.1 Overcoming the Inertness of l-Substituted-3-

Methylimidazolium Cation 147

6.5 Conclusion 152

References 155

7 Designing Safer Organocatalysts - What Lessons Can Be Learned When

the Rebirth of an Old Research Area Coincides with the Advent ofGreen

Chemistry? 159

Ian Beadham, Monika Gurbisz and Nicholas Gathergood7.1 Introduction 159

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7.2 A Brief History of Organocatalysis 159

7.2.1 Pre-19S0s: From Humble Beginnings 259

7.2.2 1950s-1960s 160

7.2.3 1970s: Organocatalysis Begins in Earnest 160

7.2.4 1980s 160

7.2.5 1990s 161

7.2.6 2000-Present 162

7.2.7 Advantages of Organocatalysts 162

7.3 Catalysts from the Chiral Pool 163

7.4 "Rules ofThumb" for Small Molecule Biodegradability Applied to

Organocatalysts 167

7.4.1 Selecting Simple Guidelines for Biodegradability 169

7.5 Cinchona Alkaloids - Natural Products as a Source of Organocatalysts:

Appendix 7.A .774

7.6 Proline, the Most Extensively Studied Organocatalyst:

Appendix 7.B 175

7.7 Process of Catalyst Development 277

7.7.1 Analogy Between Organocatalyst Development and Drug Design 178

7.8 Analogs of Nornicotine - an Aldol Catalyst Exemplifying "Natural"

Toxicity 179

7.9 Pharmaceutical^ Derived Organocatalysts and the Role of

Cocatalysts 280

7.9.1 Criteria to Assess the Environmental Impact of-an Organocatalyst 184

7.10 Conclusion 185

7.11 Summary 285

References 222

8 Life-Cycle Concepts for Sustainable Use of Engineered Nanomaterials in

Nanoproducts 227

Bemd Nowack, Fadri Cottschalk, Nicole C. Mueller and Claudia Som

8.1 Introduction 227

8.2 Life-Cycle Perspectives in Green Nanotechnologies 228

8.3 Release of Nanomaterials from Products 230

8.4 Exposure Modeling ofNanomaterials in the Environment 237

8.5 Designing Safe Nanomaterials 243

8.6 Conclusion 245

References 245

9 Drugs 251

Klaus KUmmerer

9.1 Introduction 252

9.2 Pharmaceuticals - What They Are 251

9.3 Pharmaceuticals in the Environment - Sources, Fate, and Effects 252

9.3.1 Sources 252

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9.3.2 Fate 254

9.3.3 Effects 255

9.4 Risk Management 257

9.4.1 (Advanced) Effluent Treatment and Its Limitations 258

9.4.2 Role of Patients, Pharmacists, and Doctors 259

9.4.3 Role ofthe Drugs 259

9.5 Designing Environmentally Safe Drugs 259

9.5.1 What are Safe Drugs? 259

9.5.2 Improvements Related to Use and After-Use Life 260

9.5.2.1 Lower Activity Thresholds 260

9.5.2.2 Prodrugs 260

9.5.2.3 Drug Targeting, Drug Delivery, Degree of Metabolism 261

9.5.2.4 Biopharmaceuticals 261

9.5.3 Benign by Design 262

9.5.3.1 Why? 262

9.5.3.2 How? 262

9.5.3.3 Degradable Drugs - a Contradiction per se? 264

9.5.3.4 Structure Matters 264

9.5.3.5 Stability Versus Reactivity - How Stable Is Reactive Enough 267

9.5.3.6 Examples Demonstrating Feasibility 268

9.6 Conclusion 271

References 272

10 Greener Chelating Agents 281

Nicholas J. Dixon

10.1 Introduction 281

10.2 Chelants 282

10.3 Common Chelants 284

10.3.1 Aminocarboxylates 284

10.3.2 Phosphonates 284

10.3.3 Carboxylates 285

10.4 Issues with Current Chelants 285

10.4.1 EDTA and DTPA 285

10.4.2 NTA 288

10.4.3 Phosphonates 288

10.4.4 Ecolabels 289

10.5 Green Design Part 1 - Search for Biodegradable Chelants 290

10.5.1 10th Principle of Green Chemistry Design Chemicals and Products

to Degrade After Use 290

10.5.2 Aminocarboxylate NTA Variants 291

10.5.3 Polysuccinates 291

10.5.3.1 EthylenediaminedisuccinicAcid[(S,S)-EDDS] 291

10.5.3.2 Iminodisuccinic Acid (IDS) 293

10.6 Comparing Chelating Agents 293

10.6.1 Stability Constants 293

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10.6.2 Selectivity 294

10.6.3 pH 295

10.6.4 Speciation Modeling 295

10.6.5 Comparison of Strengths and Weaknesses 296

10.6.6 Application Chemistry 298

10.7 Six Steps to Greener Design 299

10.7.1 2nd Principle of Green Chemistry: Design Safer Chemicalsand Products 299

10.7.2 Step 1. What is the Role of the Incumbent Chemical in

the Application? 299

10.7.3 Step 2. What Environmental and Regulatory Constraints Exist? 300

10.7.4 Step 3. What are the Performance and Cost Requirements? 300

10.7.5 Step 4. How Do the Properties ofAlternatives Compare with

the Incumbent? 301

10.7.6 Step 5. Can Combinations of "Greener" Chemicals Be Used? 301

10.7.7 Step 6. Choose Likely Solutions and Test in the Application 301

10.8 Case Study - Six Steps to Greener Chelants for Laundry 302

10.8.1 Step 1. Role of Incumbent Chelant 302

10.8.2 Step 2. Environmental and Regulatory Constraints 303

10.8.3 Step 3. Performance and Cost Requirements 303

10.8.4 Step 4. Comparison ofPhosphonates with Biodegradable Chelants 303

10.8.5 Step 5. Combinations of Chelants 304

10.8.6 Step 6. Test in Application 304

10.9 Conclusion 305

10.10 Abbreviations 305

References 306

11 Improvements to the Environmental Performance of Synthetic-BasedDrilling Muds 309

Sajida Bakhtyar and Marthe Monique Gagnon11.1 Introduction 309

11.2 Drilling Mud Composition 310

11.2.1 Water or Saline Brine 311

11.2.2 Weighting Agent 312

11.2.3 Viscosifiers 311

11.2.4 Emulsifiers and Wetting Agents 311

11.2.5 Base Fluids/Oils 312

11.3 Characteristics and Biodegradability of SBFs 312

11.4 Case Study: Improvements in the Environmental Performance of

Synthetic-Based Drilling Muds 314

11.4.1 Importance of Study 314

11.4.2 Origins of Drilling Muds and Emulsifiers 315

11.4.3 Aquatic Toxicity 335

11.4.3.1 Study Organism and Conditions 315

11.4.3.2 Biomarkers and Physiological Indices 316

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11.4.3.3 Results 316

11.4.4 Biodegradation 321

11.4.5 Conclusions of Study 323

11.5 Conclusion 323

References 323

12 Biochemical Pesticides: Green Chemistry Designs by Nature 329

Russell S.Jones

12.1 Introduction 329

12.2 The Historical Path to Safer Pesticides 329

12.3 Reduced-Risk Conventional Pesticides 331

12.4 The Biopesticide Alternative: an Overview 331

12.5 Biochemical Pesticides 333

12.5.1 Natural Occurrence 333

12.5.2 Nontoxic Mode ofAction Against the Target Pest 334

12.5.2.1 Plant Regulators 336

12.5.2.2 Semiochemicals 336

12.5.2.3 Biological Barriers 338

12.5.2.4 Induced Plant Resistance 338

12.5.3 History of Nontoxic Exposure to Humans and

the Environment 340

12.6 Are Biochemical Pesticides the Wave of the Future? 340

12.7 Conclusion 343

12.8 Disclaimer 343

References 344

13 Property-Based Approaches to Design Rules for Reduced Toxicity 349

Adelina Voutchkova, Jakub Kostal, and Paul Anastas

13.1 Possible Approaches to Systematic Design Guidelines for Reduced

Toxicity 349

13.2 Analogy with Medicinal Chemistry 354

13.3 Do Chemicals with Similar Toxicity Profiles Have Similar Physical/Chemical Properties? 356

13.4 Proposed Design Guidelines for Reduced Human Toxicity 358

13.4.1 Considerations for Reducing Human Absorption 358

13.4.1.1 Example: Reducing Carcinogenicity by Decreasing Oral

Bioavailability 358

13.5 Using Property Guidelines to Design for Reducing Acute Aquatic

Toxicity 362

13.6 Predicting the Physicochemical Properties and Attributes Needed for

Developing Design Rules 365

13.6.1 Solvent-Related Properties 365

13.6.1.1 Hydrophobicity 365

13.6.1.2 Solubility 367

13.6.1.3 pKB 367

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13.6.2 Electronic Properties 368

13.6.2.1 Orbital Energies 368

13.6.2.2 Molecular Dipole Moment and Polarizability 369

13.6.2.3 Molecular Surface Area 370

13.7 Conclusion 371

References 371

14 Reducing Carcinogenicity and Mutagenicity Through Mechanism-Based

Molecular Design ofChemicals 375

David Y. Lai and Yin-tak Woo

14.1 Introduction 375

14.2 Mechanisms of Chemical Carcinogenesis and Structure-Activity

Relationship (SAR) 376

14.3 General Molecular Parameters Affecting the Carcinogenic and

Mutagenic Potential ofChemicals 378

14.3.1 Physicochemical Properties 379

14.3.1.1 Molecular Weight 379

14.3.1.2 Molecular Size and Shape 379

14.3.1.3 Solubility 379

14.3.1.4 Volatility 380

14.3.2 Nature and Position of Substituents 381

14.3.3 Molecular Flexibility, Polyfunctionality, and Spacing/Distance Between

Reactive Groups 381

14.3.4 Resonance Stabilization ofthe Electrophilic Metabolites 381

14.4 Specific Structural Criteria ofDifferent Classes ofChemical Carcinogensand Mutagens 382

14.4.1 Aromatic Amines and Azo Dyes/Pigments 383

14.4.2 Polycyclic Aromatic Hydrocarbons (PAHs) 385

14.4.3 N-Nitosamines 386

14.4.4 Hydrazo, Aliphatic Azo and Azoxy Compounds,and Arydialkyltriazenes 388

14.4.5 Organophosphorus Compounds 388

14.4.6 Carbamates 389

14.4.7 Epoxides and Aziridines 390

14.4.8 Lactones and Sultones 391

14.4.9 Alkyl Esters ofModerately Strong and Strong Acids 391

14.4.10 Haloalkanes and Substituted Haloalkanes 392

14.4.11 N-Mustards and S-Mustards 393

14.4.12 N-Nitrosamides 394

14.4.13 Aldehydes and Substituted Aldehydes 395

14.4.14 Michael Addition Acceptors 395

14.4.15 Arylating Agents 396

14.4.16 Acylating Agents and Isocyanates 396

14.4.17 Organic Peroxides 397

14.4.18 Quinones and Quinoid Compounds 397

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14.5 Molecular Design of Chemicals of Low Carcinogenic and MutagenicPotential 398

14.5.1 General Approaches 398

14.5.2 Specific Approaches 399

14.5.2.1 Aromatic Amines and Azo Dyes/Pigments 399

14.5.2.2 Polycyclic Aromatic Hydrocarbons (PAHs) 400

14.5.2.3 N-Nitrosamines 400

14.5.2.4 Hydrazo, Aliphatic Azo and Azoxy Compounds, and

Arydialkyltriazenes 400

14.5.2.5 Organophosphorus Compounds 400

14.5.2.6 Carbamates 401

14.5.2.7 Epoxides and Aziridines (Ethylenimines) 401

14.5.2.8 Lactones and Sultones 401

14.5.2.9 Alkyl Esters of Moderately Strong and Strong Acids 401

14.5.2.10 Haloalkanes and Substituted Haloalkanes 402

14.5.2.11 N-Mustards and S-Mustards 402

14.5.2.12 N-Nitrosamides 402

14.5.2.13 Aldehydes and Substituted Aldehydes 402

14.5.2.14 Michael Addition Acceptors 402

14.5.2.15 Arylating Agents 402

14.5.2.16 Acylating Agents and Isocyanates 402

14.5.2.17 Organic Peroxides 403

14.5.2.18 Quinones and Quinoid Compounds 403

14.6 Conclusion 403

14.7 Disclaimer 404

References 404

15 Reducing Ecotoxicity 407

Keith R Solomon and Mark Hanson

15.1 Introduction to Key Aspects of Ecotoxicology 407

15.1.1 Protection Goals and Assessment Endpoints 408

15.1.2 Structure and Function in Ecosystems 410

15.1.3 Diversity of Sensitivity in Ecosystems 411

15.1.4 Hazard Assessment and Uncertainty 412

15.2 Environmental Fate and Pathways of Exposure to Chemicals in the

Environment 413

15.2.1 Properties Affecting Bioavailability 413

15.2.2 Properties Affecting Bioconcentration and Biomagnification 415

15.2.3 Absorption, Distribution, Metabolism, and Excretion of Chemicals 416

15.2.4 Modeling Exposure 418

15.3 Mechanisms of Toxic Action 429

15.3.1 Properties Affecting Toxicity 420

15.3.2 Modeling Toxicity 422

15.4 Examples of Methods That Can Be Used in Designing Chemicals with

Reduced Ecological Risks 424

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15.4.1 Fluorinated Surfactants 425

15.4.2 Pesticides 426

15.4.2.1 Designing Pesticides for Lack of Persistence 427

15.4.2.2 Designing Specific Isomers to Reduce Risk in the Environment 429

15.4.2.3 Developing Pesticides That Are More Specific to the

Target Organism 431

15.4.2.4 Ranking and Prioritizing Pesticides in Terms of Risk to

the Environment 432

15.4.3 Pharmaceuticals 433

15.4.4 Macro- and Micro-Contaminants Produced During Manufacture 435

15.5 Overview, Conclusions, and the Path Forward 437

References 440

16 Designing for Non-Persistence 453

Philip H. Howard and Robert S. Boethling16.1 Introduction 453

16.2 Finding Experimental Data 454

16.2.1 Chemical Identity 454

16.2.1.1 Discrete Substances 454

16.2.1.2 Ionic Substances 455

16.2.2 Database Resources for Chemical Design 456

16.2.2.1 CleanGredients® 459

16.2.2.2 UMBBD 459

16.2.2.3 Other Databases 460

16.2.3 AFAR: the Aggregated Fate Assessment Resource 460

16.3 Predicting Biodegradation from Chemical Structure 461

16.3.1 Rules ofThumb That Relate Chemical Structure

and Biodegradabiliiy 461

16.3.2 Identifying Analogs and Using Them to Estimate

Biodegradability 464

16.3.3 The BIOWIN and BioHCwin Models 465

16.3.4 Pathways and Their Prediction: UMBBD/PPS and CATABOL 466

16.3.4.1 CATABOL 466

16.3.4.2 UM-BBD Pathway Prediction System 466

16.4 Predicting Chemical Hydrolysis 467

16.5 Predicting Atmospheric Degradation by Oxidation

and Photolysis 469

16.6 Designing for Biodegradation I: Musk Fragrances Case Study 470

16.7 Designing for Biodegradation II: Biocides Case Study 472

16.8 Designing for Abiotic Degradation: Case Studies for Hydrolysis and

Atmospheric Degradation 477

16.9 Conclusion 479

16.10 Disclaimer 479

Abbreviations 480

References 480

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17 Reducing Physical Hazards: Encouraging InherentlySafer Production 485

Nicholas A. Ashford17.1 Introduction 485

17.2 Factors Affecting the Safety of a Production System [1] 485

17.2.1 The Scale of Production 485

17.2.2 The Quantity of Hazardous Chemicals Involved 486

17.2.3 The Hazardousness of the Chemicals Involved 486

17.2.4 Batch Versus Continuous Processing 486

17.2.5 The Presence of High Pressures or Temperatures 487

17.2.6 Storage of Intermediates versus Closed-Loop Processing 487

17.2.7 Multi-Stream Versus Single-Stream Plants 487

17.3 Chemical Safety and Accident Prevention: Inherent Safety and

Inherently Safer Production 488

17.4 Incentives, Barriers, and Opportunities for the Adoption of InherentlySafer Technology 491

17.5 Elements of an Inherently Safer Production Approach [2, 3] 493

17.5.1 Timing and Anticipation of Decisions to Adopt (or Develop) Inherent

Safety 493

17.5.2 Life-Cycle Aspects 495

17.6 A Methodology for Inherently Safer Production 495

References 499

18 Interaction ofChemicals with the Endocrine System 501

Thomas C. Osimitz

18.1 Interaction with the Endocrine System 501

18.1.1 Introduction 501

18.1.2 Importance of SAR and QSAR in Understanding the Chemical Nature

of Endocrine Active Chemicals 503

18.2 Estrogens 504

18.2.1 General 504

18.2.2 Features of the Natural Ligand E2 That Contribute to ER Binding 505

18.2.3 Features of Xenobiotics That Contribute to ER Binding 506

18.2.4 Criteria for Binding With the Estradiol Template 506

18.2.5 Prediction of Potential ER Binding 507

18.2.5.1 Initial Filters 507

18.2.5.2 Structural Alerts 507

18.2.5.3 Decision Tree-Based Model 507

18.2.6 Predictive Approach for Priority Setting 510

18.2.6.1 Phase I: Rejection Filters 510

18.2.7 Alkylphenols 511

18.2.8 Polybrominated Diphenyl Ethers (PBDEs) 512

18.2.9 Phytoestrogens and Mycoestrogens 513

18.2.10 Hydroxylated Triphenylacrylonitrile Derivatives 514

18.3 Androgens 515

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18.3.1 General 515

18.3.2 General Structure-Activity Relationships 515

18.4 Hypothalamic-Pituitary-Thyroid (HPT) Axis 516

18.4.1 General 526

18.4.2 General Structure-Activity Relationships 518

18.4.3 Brominated Flame Retardants 519

18.4.4 Monohydroxylated Polychlorinated Biphenyls (PCBs) 519

18.5 Endocrine Disrupter Data Development Efforts 519

18.6 Research Needs and Future 521

References 522

Index 525