H-14-111018 SH 001-00-14-20190929172151591 1...2019/09/29 · FOR ASME B31.3 ANALYSIS SEE...
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F Ij 7 GENERAL NOTES: (UNLESS OTHERWISE SPECIFIED) 1. DIMENSIONS ARE IN INCHES. TOLERANCES: (UNLESS OTHERWISE SPECIFIED) DECIMALS ANGULAR FRAC11ONS .XX=±0.015 .XXX=±0.010 ±0.5' ±1/16" 2. ES11MATED DRY ASSEMBLY WEIGHT IS 6000 POUNDS. 3. REMOVE ALL BURRS AND SHARP EDGES. 4. THREADS PER ASME B1.1-1989. 250/ 5. MACHINED SURFACES SHALL BE V OR BEITER IN ACCORDANCE WITH ASME 046.1. LATEST REVISION. FABRICATE, WELD. INSPECT, AND TEST PRESSURE REIAINING COMPONENTS PER ANSI/ASME B31.3, NORMAL FLUID SERViCE. ALL WELDS SHALL BE EXAMINED BY AN AWE QC -1 CER11F1ED WELD INSPECTOR. HYDROSTA11C LEAK PRESSURE TEST DILU11ON WATER PIPING TO 375 PSIG (-O/+10 PSIG), AND ALL OTHER PIPING TO 600 PSIG (-0/410 PSIG). IN-PROCESS EXAMINATION OF PROCESS HOSE UPPER CHEM JOINT IS ALLOWED. ACCEPTANCE CRTIERLA IS NO LEAKS. 7. WELD AND INSPECT STRUCTURAL WELDS PER AWS 01.1 FOR STATICALLY LOADED STRUCTURES. EXCEPT WHERE SPECIFICALLY NOTED TO WELD TO ASME B31.3. VT WELDS ON FINAL PASS. WELDING PROCEDURES AND QUALIF1CA11ONS PER ASME SECTION IX ARE ACCEPTABLE. ALL WELDS SHALL BE EXAMINED BY AN AWS QC -1 CERTIFiED WELD INSPECTOR. 8. THE ELECTRICAL INSTALLATION SHALL BE IN ACCORDANCE WITH 2014 NFPA-70 NEC. PAINTING & LABEL REQUIREMENTS: A) PREPARE AND PANT TOP FLANGE. WINCH MOUNT. AND MISCELLANEOUS BRACKETS WITH A SINGLE COAT OF INDUSTRLAL GRADE STEEL PRIMER. APPLY TWO FINISH COATS OF PPG WATERBORNE ACRYUC ENAMEL OR APPROVED ALTERNATIVE. FiNISH COLOR SHALL BE GRAY. APPLY PANT PER MANUFACTURER'S SPECIFiCATIONS. POWDER COAT IS AN ACCEPTABLE COATING SYSTEM. B) LABEL PUMP ASSEMBLY WITH ITEM NAME, DRAWING NUMBER, SERIAL NUMBER, AND ACTUAL WEIGNT USING 1/2" TO 3/4" HIGH CHARACTERS. COLOR SHALL BE BLACK ON YELLOW BACKGROUND. IDENI1FICA110N INFORMATION SHOULD BE READABLE FROM ABOVE IF POSSIBLE. DECALS OR PANT ARE ACCEPTABLE. C) PUMP ASSEMBLY (ITEM 1) SHALL BE WEIGHED BY M&TE. THIS WEIGNT (IN LOS) SHALL BE INDICATED PER NOTE 90. 10. FOR INSPECTION, TESTING AND SHIPPING OF THE PUMP ASSEMBLY. SEE SPECIF1CA11ON RPP-SPEC-62O12. 5 23. FOR MATERLAL COMPATIBIU1Y EVALUATION SEE RPP-RPT-6077O. 4 FABRICATE AND INSTALL I-WDRAUUC JUMPER HOSE ASSEMBLY WHILE PUMP ASSEMBLY IS IN STORAGE TO ALLOW FOR PERIODIC PUMP ROTATION. PROVIDE A MINIMUM OF 50 FEET OF 4/C 14 AWG TYPE TC-ER CABLE FOR FIELD CONNECTION OF UMIT SWITCH. WHEN NOT CONNECTED TO HYDRAULIC EXTENSION HOSE. CAP 3/4" LINE WITH DUST CAP (ITEM 139). [>. THIS IS AN ASME B31 .3 ATTACHMENT WELD. [>. MODIFIED BY REMO'.ING SPRING AND CHECK VALVE. ROUTE iWO WIRE RUNS, ITEM 143. THROUGH THE ENERGY CHAIN NESTED IN WITH THE HOSES AND SPEED SENSOR CABLES. ROUTE WIRES WITH SPEED SENSOR CABLES THROUGH FLANGE TO APPROXIMATELY THE END OF THE HYDRA HOSES. (NOTE: ONE WIRE IS A SPARE.) GRIND MILL SCALE AND OR PANT OFF EACH SIDE OF CONNECTION POINT TO SHIHY METAL TO ALLOW FOR GOOD CONTACT (CONTINUITY) WITH THE LUG. CRIMP & SOLDER WIRES (ITEM 143) AND RING LUG (ITEM 145) TOGETHER AND HEAT SHRINK AS REQUIRED. CONNY BOTH WIRES TO LOWER MAST USING HEX BOLT ITEM 94. PERFORM A CONTINUTIY TEST ON EACH WIRE TO THE BOT OF THE PUMP SUCTION SCREEN. HEAT TRACE AND INSULATE THE HYDRAUUC HOSES ABOVE THE PUMP FLANGE. SPIRAL WRAP THE HOSES USING A 1.3:1 RATIO. INSTALL END SEAL KIT AT FLANGE END OF HOSES AND LEAVE 5 FEET MINIMUM OF EXTRA HEAT TRACE AT WHIP END FOR FIELD SPLICING/CONNECTION. INSULATE USING 2" CERAMIC FiBER. INSULATION DENSTTY OF 8PCF, GRAY SIUCONE JACKETED INSULATION. INSTALL PER MANUFACTURER'S INSTRUCTIONS. HEAT TRACE LABELS (RAYCHEM #ETL) SHALL BE INSTALLED ON OUTER INSULATION PER NEC 427.13. ROUTE SPEED SENSOR CABLE WIn-I HYDRAUUC HOSES. TO THE EXTENT POSSIBLE INSTALL SHRINK TUBE OR SHRINK WRAP (ITEM 142) WHERE POSSIBLE AND APPROXIMATELY TO END OF HOSES. [>. WIRE ROPE TO BE FROM A REPUTABLE MANUFACTURER (WIRECO. LOOS & CO., ETC.). MINIMUM BREAKING STRENGI} SHALL BE 15.900 LBS. MINIMUM WORKING LOAD UMIT (WLL) SHALL BE BASED ON A 5:1 SAFETY FACTOR OF WIRE ROPE BREAKING STRENGTH. THE MINIMUM WLL SHALL NOT BE LESS THAN 3,180 LBS. THE OPEN SWAGE SOCKET SHALL BE STAJNLESS STEEL (UPSON WALTON PART NUMBER 40043850 OR APPROVED EQUAL). LOAD TEST COMPLETED ASSEMBUES IN ACCORDANCE WITH ASME B3O.9. SUBMIT ALL TEST REPORTS. 11. DESIGN PRESSURE OF THE PUMP ASSEMBLY IS 400 PSIG © 1 80'F. [>. HEAT TRACE AND INSULATE THE WATER HOSE AND RIGID WATER PIPING. SPIRAL WRAP THE HOSE AND PIPE USING 1.3:1 RATIO. INSTALL END SEAL KIT (ITEM 141) AT TOP FLANGE END. LEAVE 5' OF EXTRA HEAT TRACE AT WHIP END FOR FIELD SPLICING/CONNECTION. INSULATE USING 1" CERAMIC FIBER, INSULATION DENSITY OF 8PCF. GRAY FLEXIBLE HOSE ASSEMBLY SHALL BE PROCURED IN ACCORDANCE WITH HOSE SPEC RPP-14859. CURRENT REVISION. SIUCONE JACKETED INSULATION. INSTALL PER MANUFACTURER'S INSTRUCTIONS. HEAT TRACE LABELS (RAYCHEM #ETL SHALL BE INSTALLED ON OUTER INSULATION PER NEC 427.13. 13. SEE RPP-CALC-62756 FOR SLURRY PUMP ASSEMBLY OPERATIONAL STRUCTURAL ANALYSIS, AND RPP-CALC-63344 FOR UFI1NG ANALYSIS. 14. FOR ASME B31.3 ANALYSIS SEE RPP-CALC-62194. H-2-90185-O2O NOZZLE: ASME SECTION IX P1OH MATERLAL. 16. DISCHARGE PIPING AND DILUTION UNE PIPING (PRESSURE BOUNDARY) WHEN INSTALLED ARE CLASS I, DMSION 1, GROUP B, HYDROGEN HAZARDOUS LOCATIONS PER HNF-SD-WM-HC-017. FOR ATEX EQUIVALENT SAFETY TECHNICAL EVALUATION FOR PIPING, PUREX CONNECTORS, AND THREADED CONNECTIONS INCLUDING CHEM JOINTS, SEE RPP-TE-58251. FOR BALL VALVES SEE RPP-TE-58379. PERFORM HYDROSTATIC PRESSURE TEST ON WATER HOSE ASSEMBUES (ITEM 56. AND 58). TEST PRESSURE SHALL BE 375 PSIG (-0,410 PSIG). ACTEK SWIVEL HOIST RING NOTES: SPECIFY CHECK VALVES TO BE ASME B16.34 COMPLLANT WHEN PLACING ORDER. I [> THE LOWER HYDRAULIC HOSES (ITEMS 57, 59, AND 60) SHALL HAVE FEMALE JIC SWIVEL ON BOTH ENDS. THE UPPER I HYDRAUUC HOSES (ITEMS 53. 54. AND 55) SHALL HAVE 90 DEG ELBOW FEMALE JIC SWIVEL ON ONE END AND MALE I NPT ON THE OTHER END. END FITI1NGS SHALL MATCH HOSE SIZE. HOSES SHALL BE ASSEMBLED WITH QUICK I DISCONNECTS (ITEMS 136. 137. OR 138 ACCORDING TO HOSE SIZE). ALL F1NGS SHALL BE STEEL USE I MANUFACTURER'S RECOMMENDED FITI1NGS. LENGTH OF HOSE SHALL BE MEASURED FROM THE FACE OF THE NUT ON I THE END F1TI1NG. PERFORM HYDROSTATIC PRESSURE TEST ON ASSEMBLED HOSES USING QUAKER QUINTOLUBRIC I 888-46 HYDRAUUC FLUID. TEST PRESSURE SHALL BE 6000 PSI (-0, +200 PSI), HOLD FOR A MINIMUM OF 30 SECONDS AND A MAXIMUM OF 60 SECONDS. IN-PROCESS EXAMINATION OF UPPER HYDRAUUC HOSE QUICK I DISCONNECT FITI1NGS IS ALLOWED. ACCEPTANCE CRITERLV IS NO LEAKS. 19. PUMP ASSEMBLY SHALL BE FULLY RETRACTED. I.E. IN THE UP POSITION. WHEN UFTED FROM HORIZONTAL TO VER11CAL. PRIOR TO AND FOLLOWING MOUNTING OF THE PUMP ONTO THE PUMP ASSEMBLY. PERFORM PERIODIC PUMP ROTATION PER MANUFACTURER'S INSTRUCTIONS. RECORD AND SUBMIT MAiNTENANCE RECORDS. TORQUE 3/4" PUMP MOUNTING BOLTS TO 63 FT-LBS. USE 3/4" CS HARDENED FLAT WASHERS AS REQUIRED UNDER THE BOLT HEADS TO PREVENT BOLTS FROM BOTTOMING OUT AGAiNST THE PLUGS INSTALLED IN THE TAPPED HOLES. MAINTAIN A MINIMUM OF I" THREAD ENGAGEMENT ON ALL PUMP MOUNTING BOLTS. CLEAN AND DRY THREADS. APPLY RED LOC11TE AT FINAL INSTALLATION. THE COMPONENT IS SAFETY SIGNIFICANT AND SHALL BE PURCHASED FROM AN EVALUATED SUPPUER OR CGI DEDICATED PRIOR TO INSTALLATION. THE ITEM SHALL BE PERMANENTLY MARKED (SIZE PERMITTING) WITH PURCHASE ORDER NUMBER, DRAWING NUMBER & PARTS/MATERIAL UST ITEM NUMBER. FABRICATOR SHALL SUBMIT "CMTIA'S" FOR ALL SAFETY SIGNIFICANT MATERLALS, INCLUDING WELD FILLER MATERiAL. WHERE APPUCABLE. CMTR'S AND MARKING NOT REQUIRED FOR MALE NOZZLE (ITEM 31). VALVE SPECiAL FEATURES - UHMW SEATS AND CAVITY FILLERS. DISASSEMBLE VALVES BEFORE WELDING. SEAT AND CAVITY FILLER MATERIAL TEMPERATURE UMIT 200' F. THE FOLLOWING TESTS SHALL BE PERFORMED ON EACH VALVE BY THE MANUFACTURER. PASSING TEST DOCUMENTATION SHALL BE SUPPUED WITH VALVE: - VALVE BODY SHELL TEST IN ACCORDANCE WITH ASME Bi 6.34 - SEAT CLOSURE TEST IN ACCORDANCE WITH ASME B16.34 FOR TEST PRESSURE (GAS NOT LESS THAN 80 PSI) AND TEST TIME UTIUZING THE METHODS IN API 598. SEAT LEAKAGE FROM EACH FLOW PORT TO THE ISOLATED PORT SHALL BE WITHIN THE LIMITS SPECIFIED IN API 598. BALL VALVE (ITEM 43) MUST BE COMMERCLAL GRADE DEDICATED OR PROCURED AS SAFElY SIGNIFICANT. STANDARD FLOWTEK PRODUCTION HAS CHANGED BALL VALVE BUTT WELD END CONNECTIONS FROM SCHEDULE 40 TO SCHEDULE 80. BALL VALVES WITH SCHEDULE 80 BUTT WELD END CONNECTIONS SHALL BE COUNTER-BORED SUCH THAT THERE IS A MAXIMUM TAPER OF 1:3 ON THE END CONNECTION PRIOR TO WELDING TO A SCHEDULE 40 PIPE. IN ACCORDANCE WITH ASME B16.25, FIGURE 1. REMOVE AND REPLACE THE EXISTING VALVE "TRAVEL STOP SET SLEEVE" WITH ITEM 27. THE EXISTING "TRAVEL STOP BOLE' MAY BE RE -USED. VERIFY AND DOCUMENT ALL VALVE STOP POSITIONING WITH FUNNELS AND STOP PINS INSTALLED. iWO WAY VALVES SHALL CLOSE IN THE CW DIRECTION. 8 7 6 A. ALL SWIVEL HOIST RINGS SHALL BE AS MANUFACTURED BY ACTEK MANUFACTURING AND ENGINEERING INC. INSTALL/RE-INSTALL THESE HOIST RINGS IN ACCORDANCE WITH MANUFACTURER'S INSTRUCTIONS EXCEPT AS AME AND DOCUMENTED IN VENDOR INFORMATION FILE #91-50159. THE MANUFACTURER'S AMENDED INFORMATION ANT OTHER RELEVANT INFORMATION IS DESCRIBED IN THE FOLLOWING NOTES. B. ALL STEEL COMPONENTS ENGAGING THE HOIST RINGS SHALL HAVE MINIMUM TENSILE STRENGTHS OF 58,000 PS C. ALL ACTEK HOIST RING SCREW THREADS ARE CLASS 2A, THEREFORE, ALL TAPPED THREADS SHALL BE MATCHIN CLASS 2B. D. PRIOR TO ITS USE, EACH HOIST RING SHALL BE TIGHTENED TO TORQUE VALUE AS SHOWN BELOW. PAINT TO BI APPLIED FOLLOWING FINAL TORQUE. I ACTEK I ITORQUE I RATED LOAD I FT-LBS I I HOIST RING I SCREW SIZE (LOS) I (±IO% IPART NUMBER I 46206-C I 3/4-10 UNC I 7,000 I 100 I E. IF "ANTI-SEIZE" LUBRICANT IS PRESENT IN THE THREADS OF THE HOIST RING SCREW OR IN THE TAPPED THRE MUST BE REMOVED WITH ACETONE OR ANOTHER VENDOR APPROVED SOLVENT. F. INSPECTION OF HOIST RINGS SHALL MEET MANUFACTURER'S AND HANFORD SITE HOISTING AND RIGGING MANUAL (DOE-RL-92-36) REQUIREMENTS. H-15-6 A-FARM WRS PIT MODELS H-14-111014 DRAWING UST & TITLE SHEET 5 4 3 - - RELEASED PER EDT -882295 3 /) 3 241-A 4750 2 2 U.S. DEPARTMENT OF ENERGY Offloo of REer P824841100 A-FARM RETRIEVAL ADJUSTABLE SL PUMP GENERAL NOTES FH-14-111O18 1 NONE 18247 1 F E C SLURRY PUMP ASSEMBLY SCALE: 1/16 H-14-111018 SH 001 Rev.00 9/29/2019 - 5:22 PM 1 of 1 Sep 29, 2019 DATE:
Transcript of H-14-111018 SH 001-00-14-20190929172151591 1...2019/09/29 · FOR ASME B31.3 ANALYSIS SEE...
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GENERAL NOTES: (UNLESS OTHERWISE SPECIFIED)1. DIMENSIONS ARE IN INCHES.
TOLERANCES: (UNLESS OTHERWISE SPECIFIED)DECIMALS ANGULAR FRAC11ONS
.XX=±0.015 .XXX=±0.010 ±0.5' ±1/16"
2. ES11MATED DRY ASSEMBLY WEIGHT IS 6000 POUNDS.
3. REMOVE ALL BURRS AND SHARP EDGES.
4. THREADS PER ASME B1.1-1989.
250/5. MACHINED SURFACES SHALL BE V OR BEITER IN ACCORDANCE WITH ASME 046.1. LATEST REVISION.
FABRICATE, WELD. INSPECT, AND TEST PRESSURE REIAINING COMPONENTS PER ANSI/ASME B31.3,NORMAL FLUID SERViCE. ALL WELDS SHALL BE EXAMINED BY AN AWE QC-1 CER11F1ED WELD INSPECTOR.HYDROSTA11C LEAK PRESSURE TEST DILU11ON WATER PIPING TO 375 PSIG (-O/+10 PSIG), AND ALLOTHER PIPING TO 600 PSIG (-0/410 PSIG). IN-PROCESS EXAMINATION OF PROCESS HOSE UPPERCHEM JOINT IS ALLOWED. ACCEPTANCE CRTIERLA IS NO LEAKS.
7. WELD AND INSPECT STRUCTURAL WELDS PER AWS 01.1 FOR STATICALLY LOADED STRUCTURES. EXCEPTWHERE SPECIFICALLY NOTED TO WELD TO ASME B31.3. VT WELDS ON FINAL PASS. WELDING PROCEDURESAND QUALIF1CA11ONS PER ASME SECTION IX ARE ACCEPTABLE. ALL WELDS SHALL BE EXAMINED BY AN AWSQC-1 CERTIFiED WELD INSPECTOR.
8. THE ELECTRICAL INSTALLATION SHALL BE IN ACCORDANCE WITH 2014 NFPA-70 NEC.
PAINTING & LABEL REQUIREMENTS:
A) PREPARE AND PANT TOP FLANGE. WINCH MOUNT. AND MISCELLANEOUS BRACKETS WITH A SINGLE COATOF INDUSTRLAL GRADE STEEL PRIMER. APPLY TWO FINISH COATS OF PPG WATERBORNE ACRYUCENAMEL OR APPROVED ALTERNATIVE. FiNISH COLOR SHALL BE GRAY. APPLY PANT PERMANUFACTURER'S SPECIFiCATIONS. POWDER COAT IS AN ACCEPTABLE COATING SYSTEM.
B) LABEL PUMP ASSEMBLY WITH ITEM NAME, DRAWING NUMBER, SERIAL NUMBER, AND ACTUAL WEIGNTUSING 1/2" TO 3/4" HIGH CHARACTERS. COLOR SHALL BE BLACK ON YELLOW BACKGROUND.IDENI1FICA110N INFORMATION SHOULD BE READABLE FROM ABOVE IF POSSIBLE. DECALS OR PANT AREACCEPTABLE.
C) PUMP ASSEMBLY (ITEM 1) SHALL BE WEIGHED BY M&TE. THIS WEIGNT (IN LOS) SHALL BE INDICATEDPER NOTE 90.
10. FOR INSPECTION, TESTING AND SHIPPING OF THE PUMP ASSEMBLY. SEE SPECIF1CA11ON RPP-SPEC-62O12.
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23. FOR MATERLAL COMPATIBIU1Y EVALUATION SEE RPP-RPT-6077O.
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FABRICATE AND INSTALL I-WDRAUUC JUMPER HOSE ASSEMBLY WHILE PUMP ASSEMBLY IS IN STORAGE TOALLOW FOR PERIODIC PUMP ROTATION.
PROVIDE A MINIMUM OF 50 FEET OF 4/C 14 AWG TYPE TC-ER CABLE FOR FIELD CONNECTION OF UMIT SWITCH.
WHEN NOT CONNECTED TO HYDRAULIC EXTENSION HOSE. CAP 3/4" LINE WITH DUST CAP (ITEM 139).
[>. THIS IS AN ASME B31 .3 ATTACHMENT WELD.
[>. MODIFIED BY REMO'.ING SPRING AND CHECK VALVE.
ROUTE iWO WIRE RUNS, ITEM 143. THROUGH THE ENERGY CHAIN NESTED IN WITH THE HOSES AND SPEED SENSORCABLES. ROUTE WIRES WITH SPEED SENSOR CABLES THROUGH FLANGE TO APPROXIMATELY THE END OF THE HYDRAHOSES. (NOTE: ONE WIRE IS A SPARE.)
GRIND MILL SCALE AND OR PANT OFF EACH SIDE OF CONNECTION POINT TO SHIHY METAL TO ALLOW FOR GOODCONTACT (CONTINUITY) WITH THE LUG.
CRIMP & SOLDER WIRES (ITEM 143) AND RING LUG (ITEM 145) TOGETHER AND HEAT SHRINK AS REQUIRED. CONNYBOTH WIRES TO LOWER MAST USING HEX BOLT ITEM 94. PERFORM A CONTINUTIY TEST ON EACH WIRE TO THE BOTOF THE PUMP SUCTION SCREEN.
HEAT TRACE AND INSULATE THE HYDRAUUC HOSES ABOVE THE PUMP FLANGE. SPIRAL WRAP THE HOSESUSING A 1.3:1 RATIO. INSTALL END SEAL KIT AT FLANGE END OF HOSES AND LEAVE 5 FEET MINIMUMOF EXTRA HEAT TRACE AT WHIP END FOR FIELD SPLICING/CONNECTION. INSULATE USING 2" CERAMICFiBER. INSULATION DENSTTY OF 8PCF, GRAY SIUCONE JACKETED INSULATION. INSTALL PERMANUFACTURER'S INSTRUCTIONS. HEAT TRACE LABELS (RAYCHEM #ETL) SHALL BE INSTALLED ON OUTERINSULATION PER NEC 427.13. ROUTE SPEED SENSOR CABLE WIn-I HYDRAUUC HOSES. TO THE EXTENTPOSSIBLE INSTALL SHRINK TUBE OR SHRINK WRAP (ITEM 142) WHERE POSSIBLE AND APPROXIMATELY TOEND OF HOSES.
[>. WIRE ROPE TO BE FROM A REPUTABLE MANUFACTURER (WIRECO. LOOS & CO., ETC.). MINIMUM BREAKING STRENGI}SHALL BE 15.900 LBS. MINIMUM WORKING LOAD UMIT (WLL) SHALL BE BASED ON A 5:1 SAFETY FACTOR OF WIREROPE BREAKING STRENGTH. THE MINIMUM WLL SHALL NOT BE LESS THAN 3,180 LBS. THE OPEN SWAGE SOCKETSHALL BE STAJNLESS STEEL (UPSON WALTON PART NUMBER 40043850 OR APPROVED EQUAL). LOAD TESTCOMPLETED ASSEMBUES IN ACCORDANCE WITH ASME B3O.9. SUBMIT ALL TEST REPORTS.
11. DESIGN PRESSURE OF THE PUMP ASSEMBLY IS 400 PSIG © 1 80'F. [>. HEAT TRACE AND INSULATE THE WATER HOSE AND RIGID WATER PIPING. SPIRAL WRAP THE HOSE AND PIPE USING1.3:1 RATIO. INSTALL END SEAL KIT (ITEM 141) AT TOP FLANGE END. LEAVE 5' OF EXTRA HEAT TRACE AT WHIPEND FOR FIELD SPLICING/CONNECTION. INSULATE USING 1" CERAMIC FIBER, INSULATION DENSITY OF 8PCF. GRAYFLEXIBLE HOSE ASSEMBLY SHALL BE PROCURED IN ACCORDANCE WITH HOSE SPEC RPP-14859. CURRENT REVISION. SIUCONE JACKETED INSULATION. INSTALL PER MANUFACTURER'S INSTRUCTIONS. HEAT TRACE LABELS (RAYCHEM #ETLSHALL BE INSTALLED ON OUTER INSULATION PER NEC 427.13.
13. SEE RPP-CALC-62756 FOR SLURRY PUMP ASSEMBLY OPERATIONAL STRUCTURAL ANALYSIS, ANDRPP-CALC-63344 FOR UFI1NG ANALYSIS.
14. FOR ASME B31.3 ANALYSIS SEE RPP-CALC-62194.
H-2-90185-O2O NOZZLE: ASME SECTION IX P1OH MATERLAL.
16. DISCHARGE PIPING AND DILUTION UNE PIPING (PRESSURE BOUNDARY) WHEN INSTALLED ARE CLASS I, DMSION1, GROUP B, HYDROGEN HAZARDOUS LOCATIONS PER HNF-SD-WM-HC-017.
FOR ATEX EQUIVALENT SAFETY TECHNICAL EVALUATION FOR PIPING, PUREX CONNECTORS, AND THREADEDCONNECTIONS INCLUDING CHEM JOINTS, SEE RPP-TE-58251.
FOR BALL VALVES SEE RPP-TE-58379.
PERFORM HYDROSTATIC PRESSURE TEST ON WATER HOSE ASSEMBUES (ITEM 56. AND 58). TEST PRESSURE SHALLBE 375 PSIG (-0,410 PSIG).
ACTEK SWIVEL HOIST RING NOTES:
SPECIFY CHECK VALVES TO BE ASME B16.34 COMPLLANT WHEN PLACING ORDER.
I [> THE LOWER HYDRAULIC HOSES (ITEMS 57, 59, AND 60) SHALL HAVE FEMALE JIC SWIVEL ON BOTH ENDS. THE UPPERI HYDRAUUC HOSES (ITEMS 53. 54. AND 55) SHALL HAVE 90 DEG ELBOW FEMALE JIC SWIVEL ON ONE END AND MALEI NPT ON THE OTHER END. END FITI1NGS SHALL MATCH HOSE SIZE. HOSES SHALL BE ASSEMBLED WITH QUICK
I DISCONNECTS (ITEMS 136. 137. OR 138 ACCORDING TO HOSE SIZE). ALL F1NGS SHALL BE STEEL USEI MANUFACTURER'S RECOMMENDED FITI1NGS. LENGTH OF HOSE SHALL BE MEASURED FROM THE FACE OF THE NUT ONI THE END F1TI1NG. PERFORM HYDROSTATIC PRESSURE TEST ON ASSEMBLED HOSES USING QUAKER QUINTOLUBRICI 888-46 HYDRAUUC FLUID. TEST PRESSURE SHALL BE 6000 PSI (-0, +200 PSI), HOLD FOR A MINIMUM OF 30
SECONDS AND A MAXIMUM OF 60 SECONDS. IN-PROCESS EXAMINATION OF UPPER HYDRAUUC HOSE QUICKI DISCONNECT FITI1NGS IS ALLOWED. ACCEPTANCE CRITERLV IS NO LEAKS.
19. PUMP ASSEMBLY SHALL BE FULLY RETRACTED. I.E. IN THE UP POSITION. WHEN UFTED FROM HORIZONTAL TOVER11CAL. PRIOR TO AND FOLLOWING MOUNTING OF THE PUMP ONTO THE PUMP ASSEMBLY. PERFORM PERIODICPUMP ROTATION PER MANUFACTURER'S INSTRUCTIONS. RECORD AND SUBMIT MAiNTENANCE RECORDS.
TORQUE 3/4" PUMP MOUNTING BOLTS TO 63 FT-LBS. USE 3/4" CS HARDENED FLAT WASHERS AS REQUIRED UNDERTHE BOLT HEADS TO PREVENT BOLTS FROM BOTTOMING OUT AGAiNST THE PLUGS INSTALLED IN THE TAPPED HOLES.MAINTAIN A MINIMUM OF I" THREAD ENGAGEMENT ON ALL PUMP MOUNTING BOLTS. CLEAN AND DRY THREADS.APPLY RED LOC11TE AT FINAL INSTALLATION.
THE COMPONENT IS SAFETY SIGNIFICANT AND SHALL BE PURCHASED FROM AN EVALUATED SUPPUER OR CGIDEDICATED PRIOR TO INSTALLATION. THE ITEM SHALL BE PERMANENTLY MARKED (SIZE PERMITTING) WITHPURCHASE ORDER NUMBER, DRAWING NUMBER & PARTS/MATERIAL UST ITEM NUMBER. FABRICATOR SHALL SUBMIT"CMTIA'S" FOR ALL SAFETY SIGNIFICANT MATERLALS, INCLUDING WELD FILLER MATERiAL. WHERE APPUCABLE. CMTR'SAND MARKING NOT REQUIRED FOR MALE NOZZLE (ITEM 31).
VALVE SPECiAL FEATURES - UHMW SEATS AND CAVITY FILLERS. DISASSEMBLE VALVES BEFORE WELDING. SEAT AND CAVITYFILLER MATERIAL TEMPERATURE UMIT 200' F.
THE FOLLOWING TESTS SHALL BE PERFORMED ON EACH VALVE BY THE MANUFACTURER. PASSING TEST DOCUMENTATIONSHALL BE SUPPUED WITH VALVE:- VALVE BODY SHELL TEST IN ACCORDANCE WITH ASME Bi 6.34- SEAT CLOSURE TEST IN ACCORDANCE WITH ASME B16.34 FOR TEST PRESSURE (GAS NOT LESS THAN 80 PSI) AND TEST
TIME UTIUZING THE METHODS IN API 598. SEAT LEAKAGE FROM EACH FLOW PORT TO THE ISOLATED PORT SHALL BEWITHIN THE LIMITS SPECIFIED IN API 598.
BALL VALVE (ITEM 43) MUST BE COMMERCLAL GRADE DEDICATED OR PROCURED AS SAFElY SIGNIFICANT.
STANDARD FLOWTEK PRODUCTION HAS CHANGED BALL VALVE BUTT WELD END CONNECTIONS FROM SCHEDULE 40 TOSCHEDULE 80. BALL VALVES WITH SCHEDULE 80 BUTT WELD END CONNECTIONS SHALL BE COUNTER-BORED SUCH THATTHERE IS A MAXIMUM TAPER OF 1:3 ON THE END CONNECTION PRIOR TO WELDING TO A SCHEDULE 40 PIPE. INACCORDANCE WITH ASME B16.25, FIGURE 1.
REMOVE AND REPLACE THE EXISTING VALVE "TRAVEL STOP SET SLEEVE" WITH ITEM 27. THE EXISTING "TRAVEL STOP BOLE'MAY BE RE-USED.
VERIFY AND DOCUMENT ALL VALVE STOP POSITIONING WITH FUNNELS AND STOP PINS INSTALLED. iWO WAY VALVES SHALLCLOSE IN THE CW DIRECTION.
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A. ALL SWIVEL HOIST RINGS SHALL BE AS MANUFACTURED BY ACTEK MANUFACTURING AND ENGINEERING INC.INSTALL/RE-INSTALL THESE HOIST RINGS IN ACCORDANCE WITH MANUFACTURER'S INSTRUCTIONS EXCEPT AS AMEAND DOCUMENTED IN VENDOR INFORMATION FILE #91-50159. THE MANUFACTURER'S AMENDED INFORMATION ANTOTHER RELEVANT INFORMATION IS DESCRIBED IN THE FOLLOWING NOTES.
B. ALL STEEL COMPONENTS ENGAGING THE HOIST RINGS SHALL HAVE MINIMUM TENSILE STRENGTHS OF 58,000 PS
C. ALL ACTEK HOIST RING SCREW THREADS ARE CLASS 2A, THEREFORE, ALL TAPPED THREADS SHALL BE MATCHINCLASS 2B.
D. PRIOR TO ITS USE, EACH HOIST RING SHALL BE TIGHTENED TO TORQUE VALUE AS SHOWN BELOW. PAINT TO BIAPPLIED FOLLOWING FINAL TORQUE.
I ACTEK I ITORQUEI RATED LOAD I FT-LBS II HOIST RING I SCREW SIZE (LOS) I (±IO%IPART NUMBER
I 46206-C I 3/4-10 UNC I 7,000 I 100 I
E. IF "ANTI-SEIZE" LUBRICANT IS PRESENT IN THE THREADS OF THE HOIST RING SCREW OR IN THE TAPPED THREMUST BE REMOVED WITH ACETONE OR ANOTHER VENDOR APPROVED SOLVENT.
F. INSPECTION OF HOIST RINGS SHALL MEET MANUFACTURER'S AND HANFORD SITE HOISTING AND RIGGING MANUAL(DOE-RL-92-36) REQUIREMENTS.
H-15-6 A-FARM WRS PIT MODELS
H-14-111014 DRAWING UST & TITLE SHEET
5 4
3
- -
RELEASED PER EDT-882295
3
/)
3
241-A
4750
2
2
U.S. DEPARTMENT OF ENERGYOffloo of REer P824841100
A-FARM RETRIEVALADJUSTABLE SL PUMP
GENERAL NOTES
FH-14-111O18 1NONE
18247 1
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SLURRY PUMP ASSEMBLYSCALE: 1/16
H-14-111018 SH 001 Rev.00 9/29/2019 - 5:22 PM 1 of 1
Sep 29, 2019DATE:
