Guidelines for Packing - Abb
Transcript of Guidelines for Packing - Abb
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Guidelines for PackingABB AG – Calor Emag Medium Voltage Products
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Guidelines for Packing
Gas-insulated switchgear type ZX
Vacuum circuit-breaker
Embedded Poles
Vacuum interrupter
Components
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1 Introduction 4
2 Standards & regulations 8
3 Packing specifications for 10
3.2 Vacuum circuit-breakers type VD4 11
4 Examples of markings 15
5 Packaging options 17
6 Advantages and disadvantages of the packing types 21
Guidelines for PackingContent
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1Introduction
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Guidelines for Packing1 Introduction
This packing guidance shall give you an overview over the various possibilitiesof packing of our products.
The packing guideline explains ABB general terms which will be consideredfor the packing. The packing complies with the general packing standard HPE.
Packing appropriate to the type of duty will be chosen according to the latest technologies and the best quality of packaging means.
The packing method considered the various demands depending on the typeand the way of transport defines the choice of the packing method.
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Guidelines for Packing1 Introduction
A safe and easy handling with current ground conveyors or kind ofloading is given by adequate construction characteristics of the packing.
Weights and dimensions comply with the valid freight standards.
The packages will be marked according to international regulations /instructions and customers request.
The type of packing is fundamentally determined through
Dimensions, weight, centre of gravity
Sensibility
Base surface area
Kind of transport and storage period
Intended transit method and storage requirements
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Guidelines for Packing1 Introduction
By using modern logistic-software operations will be simplified and need ofshipping volume will be calculated automatically and correct:
Optimized construction of the packages
Calculation of loading volume
Optimized positioning of the packages on truck or inside container under consideration of the stacking ability and the direction of loading
Issuing of detailed packing lists per order
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2Standards & regulations
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Guidelines for Packing2 Standards & regulations
The type of packing is defined by the following rules and standards:
HPE(Organisation for wood packing, pallets and export packing)
DIN EN ISO 9002 quality management
Dangerous goods regulations forAir freight ( IATA)
Sea freight (IMDG, GGV See)
Truck (GGVS/KVO/ADR)
Train (GGVE/EVO/RID)
Regulations for wood packing of the IPPC (ISPM 15)
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3Packing specifications
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Guidelines for Packing3.2 Vacuum circuit-breakers
3.2.1Euro-pallet for the domestic truck transport
Dimensions:120 x 80 cm (Euro dimension) or
120 x 100 cm
Height variable depending on type of vacuum circuit-breaker
Type of packing:Fastening with textile strap and frames against slipping
Provided with a poly protection cover to protect against dirt (dust protection)
Unloading:By forklift
Storage:Outdoor-storage not possible
Not stackable
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Guidelines for Packing3.2 Vacuum circuit-breakers
3.2.2Carton on Euro-pallet for air and truck transport (Europe)
Dimensions:120 x 80 cm (Euro dimension) or
120 x 100 cm
Height variable depending on type of vacuum circuit-breaker
Type of packing:Fastening with textile strap and frames against slipping
Content:1 - 4 vacuum circuit-breakers depending on type of breaker
Unloading:By forklift
Storage:Outdoor-storage not possible
Not stackable
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Guidelines for Packing3.2 Vacuum circuit-breakers
3.2.3Case on Euro-pallet for air and truck transport (Europe)
Alternative I:Shrinking in polyethylene foil protecting against short-termhumidity on the way of transport (e.g. shipment by ferry)
Alternative II:To enable the stacking of the packages, the boxes will bestrengthened with longitudinal and angle woods.
The pallets can be stacked twice one upon the other.
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Guidelines for Packing3.2 Vacuum circuit-breakers
3.2.4Case for transport in containers, for FCL and LCL deliveries,stackable up to 1,000 kg / top cover surface
Dimensions:Variable, optimized for a beneficial container load
Type of packing:Plywood DW100 water-resistant, longitudinal and cross timbers, cover lumbersInside of the case the circuit-breaker will be fixed on the bottom. The circuit-breaker willbe stuffed against each other. Compression woods prevent from lengthwise movements.Standard preservation in aluminium foil for a transport and storage time of 12 monthfrom date of packingExtension of the preservation time to 18 - 24 month possible
Content:1 - 8 circuit-breakers depending on the type of breaker
Loading and unloading:By forklift or crane
Storage:Outdoor-storage possibleUnder-roof stroage recommended
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4Marking examples
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Guidelines for Packing 4 Marking examples
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5Packaging options
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Guidelines for Packing5 Packaging options
1. U-iron – underneathUsed for heavy cases
2. Steel angles – aboveUsed for high and / or heavy cases
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Guidelines for Packing5 Packaging options
3. Additional coverfoil – outsideFor better protection againstmoisture
4. IPPC Standard ISPM 15Special heat treated wood
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Guidelines for Packing5 Packaging options
5. Tilting indicator 6. Additional ethafoam bottom forshock absorption (high protection)
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6 Advantages and disadvantages ofpacking types
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Alternatively shipper‘s own containers (second-handor new) could be bought, in which the packages could remain according to their preservation, to allow an outdoor-storage for this packaging type.
No outdoor-storage possible with containers of the shipping company, as they have to be returned after unloading immediately.
Safe protection against mechanical damagesLess expensive
Container packing
Logistical expense through returning of casesSafe protection against mechanical damagesEasy handling for the haulierEconomical and ecological
Packing in cases(returnable)
More expensiveSafeprotectionEasy handling for the haulierOutdoor-stroage possibleOptimal capacity utilization for truck and containerunder consideration of dimensions
Packing in cases(non-returnable)
Low protection against manual and corrosion damagesTransport and loading have to be done carefully,expenditure of time
Less expensiveReduced packing time
Packing on pallets
DisadvantagesAdvantagesType of packing
Guidelines for Packing6 Advantages and disadvantages of packing types