Management, automation of vehicle weighing, vehicle access control and data integration.

Guardian

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Overview

Functions and features

Guardian Versions

OBJECTIVES OF THE SOLUTION

Security: ■ Lower likelihood of fraud. ■ Blocking of unauthorized vehicles.

Lower risk of fines: ■ Proper distribution of the load on the vehicle

Pre-registration of vehicles

■ Manual or automatic registration (via integration) of vehicle data to speed up the weighing process.

Registration of items, suppliers, customers, drivers and carriers.

■ Registration and storage of data for weighing and reporting.

Initial weighing

■ Weighing process to check tare or gross weight of the vehicle.

Final weighing

WEIGHING PROCESS - AUTOMATIC OR MANUAL

■ Estimate weighing of axles.Reliability:Integration of data with customer systemsProductivity:Better use of time with automatic weighing.Convenience:User-friendly access to weighing data;

■ Weighing process for net value (load) based on initial weighing or tare regis-tered.

■ Automatic deductions on net weight according to customer's requirements (packaging, pallets and others).

■ Automatic check of the original weight (as per invoice), blocking the vehicle in case of excessive load.

Weighing tickets

Control:Automatic checking and blocking of vehicles with loads outside the allowable range.Value creation:Better relationship with customers and suppliers.

■ Automatic or manual printing.

■ May contain photo of the vehicle.

Flow reports

■ Filters by time, item, supplier, customer, carrier and others.

Integration of data with customer system

■ Text file (txt), Database or Web service.

VEHICLE IDENTIFICATION

RELEASE OR BLOCKING OF THE VEHICLE

VEHICLE ENTRANCE ON THE PLATFORM

VEHICLE POSITIONING

WEIGHING RECORD IN THE DATABASE

VEHICLE LEAVING THE PLATFORM

Automatic or manual

Automatic if registered, or

manual

Use of traffic lights, access controls and

display

Sensors check whether

the vehicle is properly positioned

Automatic or manual

Automatic or manual

release

The software Guardian is provided in five (5) versions:

Management, ticketing and weighing reports.

Management, ticketing and weighing reports + axle weighing.

Management, ticketing and weighing reports, axle weighing + automation.

Management, ticketing and weighing reports, axle weighing, automation + data integration.

Full version of Guardian software incorporating all features present in earlier versions. Guardian PRO can be customized, offering new features to meet specific needs of customers.

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Example of flow with Guardian or Guardian Axis

Example of flow with Guardian TAG or Guardian TI

■ Up to 2 control sta-tions (computers with Guardian)

■ Up to 2 scales (unidirectional and/or bi-directional)

■ Database installed in one of the control stations.

■ Up to 6 control sta-tions (computers with Guardian)

■ Up to 3 scales (unidirectional and/or bi-directional)

■ Database installed on data server.

■ “SQL Server” Microsoft Database ■ Guardian Service; and ■ Hardkey Server.

Weighing indicator

Weighing indicator

Customer PC or supplied by Toledo do Brasil

Customer PC or supplied by Toledo do Brasil

Serial Communication and I/O

Camera: photographs the vehicle while weighing

Display: indicative messages to the driver.

Gate: vehicle access control.

Reader panel: Panel with transponder reader and external antenna.

Image Server: connecting up to 4 cameras

Up to 5 additional control points

Customer PC or supplied by Toledo do Brasil

Control station

Customer server

Gate - Scale management

Ethernet network

Scale 2

Scale 3

Corporate Ethernet Network

Scale 1 Scale 2

Ethernet network

TAGS READER

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The functions of the Guardian PRO version may be as varied as possible, without limits for control stations, weighing points, loading points, access points, TAG collectors, OCR, flow (route control) and others

Customer server

“SQL Server” Microsoft Database Guardian PRO Service

Image Server: connecting up to 4 cameras.

TAGS READER

Customer PC or supplied by Toledo do Brasil Reader for registration

Weighing indicator

Antenna and transponder reader

Guardian PRO License for PC Optional reader

ConsultationsReports

TicketsCustomer

dataData entry

Administrative point

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Camera for vehicles.

Bidirectional scale

One-way access point

Double direction access point

Gate Double direction traffic light

Message display

Registration

Corporate Ethernet Network

TAGS READERETH

ETH

Multiple access points may be created according to the customer's needs, such as:

■ Classification labs;

■ Operator's room for consultation and decision-making;

■ IT environments for system configuration & maintenance;

■ Others.

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Features available per version

Features/Functions GuardianGuardian

EIXOGuardian

TAGGuardian TI

Guardian PRO

Centralized license control (1 hard key)

Product (supplied in Portuguese)

Database in MS SQL.Supplied with MS SQL Server Express (Freeware)

Backup and Restore through Task Manager – GTT

Controlled access to software through password and users

Operations without human intervention (automatic)

Types of operation GuardianGuardian

EIXOGuardian

TAGGuardian TI

Guardian PRO

Pre-registration (pre-weighing)

Initial weighing

Final weighing

Free weighing

Weighing by compartment

History of vehicles passing on the platform

Tolerance check

Automatic e-mail in case of tolerance errors

Automatic e-mail with ticket data after weighing record

Estimate weighing of axles.

Change of truck (with human intervention only)

Re-weighing (only applicable in systems with MCA)

Access point with PC and desktop reader (w/o flow)

Queue control

Weighing on dumper

Flow (route)

Vehicle access (control point w/o scale - with flow)

Dosage (with MCD module)

Registration, maintenance, reports and tickets GuardianGuardian

EIXOGuardian

TAGGuardian TI

Guardian PRO

Carriers registration

Applicants registration (customers or suppliers)

Items registration

Packages registration

Individual registration (driver - visitor)

Vehicles registration

Tare registration & update

Correction factors

Conversion factor

Control of tickets (Release, cancel or change ticket data)

Checking and printing reports

Checking and printing weighing tickets

Audit path

Registration of operational event logs (hardware)

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Features available per version

Peripherals GuardianGuardian

EIXOGuardian

TAGGuardian

TIGuardian

PRO

Road and/or railway scales

Weight indicators (Road scale)

Printers (Windows)

Serial/Ethernet converters for scale reading and I/O selection (CSE-111 and CSE-488)

Traffic lights

Position sensors

Message displays

Transponder (RFID) or barcode readers

Cameras and image server (for vehicles)

IP camera for vehicles

MCA - Automation Control Module

Gates

Printer in external panel

Label printers

OCR – Optical character recognition system

CCT - Tag Collectors

MCD - Dosage Control Module

Data collector

Display for control of queues and routes

Special hardwares

Access to data via Internet GuardianGuardian

EIXOGuardian

TAGGuardian TI

Guardian PRO

Web ManagerAccess to weighing data, images and camera monitoring via Web Manager.

Access to data via Internet GuardianGuardian

EIXOGuardian

TAGGuardian TI

Guardian PRO

Tank DatabaseIntegration of data with other programs via database

TxtIntegration of data with other programs via text files

Web ServiceIntegration of data with other programs via Web Service

Integration monitoring (TXT)

Integration monitoring (BT - WS)

• Indicates that the feature is available in the version

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Web Manager

Guardian PRO management module, which allows checking of flows, registrations and photos of weighing, through a web browser.

■ Weighing data for a selected period ■ Verification of a specific weighing ■ Access to photos of weighing vehicles

■ Online monitoring of Guardian cameras

■ OCR system data and statistics

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Management information provided by the Guardian solutio

OPERATION

■ Guardian PRO operating screen with automation in a manual weighing process.

■ Synoptic Screen – Monitoring of weighing and peripherals testing

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REPORTS ANS WEIGHING TICKETS

■ Reports (certain models):

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■ Weighing tickets (certain models):

Management information provided by the Guardian solution

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Automation peripherals

FEATURES BENEFITS

Traffic lights

Two-module traffic light (green and red) or single module (Green arrow and red X).

The system can operate: - 4 traffic lights per scale and - 2 traffic lights per access.

Information to drivers and operators on entering and exiting of vehicles at the weighing platform or at

accessing points of the company.

Rules out human intervention

Lower weighing cycle time

GatesPhysical barrier that blocks unauthorized vehicle access to

weighing points or other sites of the company with access control.

Prevents unauthorized access of vehicles

Rules out human intervention to control vehicle access

Antennas and readers (TAG)

Allows automatic identification of vehicles (without operator).

Prevent queues and reduces weighing cycle time

Rules out human intervention for vehicle identification

Prevents mistakes and fraud

CameraRecords the image of the vehicle, which may be

printed on the weighing ticket.Convenience for audits and proof of weighing with

photo of the vehicle

SensorsChecks the positioning of the vehicle on the

weighing platform.

Prevents weight measurement errors

Prevents financial losses arising from mistakes or fraud in weighing

DisplaySends pre-programmed messages according the events of

the weighing process or random messages.

Rules out human intervention

Lower weighing time

TBR-SIS80 JAN/17

Toledo do Brasil Indústria de Balanças Ltda. is the leading company in the weighing industry within the country.

Located in São Bernardo do Campo (SP), the company has 20 branches and representatives throughout the country, aiming to build long-term relationships based on professional ethics. Is committed with the success of each customer, as believes that their growth will be also its own, as well as growth for its employees.

Toledo do Brasil continuously invests in

The company

research, development, design, production, service and technical support to meet multiple weighting needs of its customers.

Solutions

Toledo do Brasil's main objective is to create value for its customers by reducing costs and increasing the efficiency of its operating processes. This is only possible with the use of the most varied Prix Solutions, composed of hardware, software and services, in accordance with strict international quality standards.

Markets

■ Static & dynamic road weighing; ■ Static & dynamic railway weighing; ■ Receiving and shipping management; ■ Industrial automation; ■ Tanks and silos weighing; ■ In-flow weighing; ■ Bagging and loading; ■ Animal weighing & management; ■ Floor and workbench weighing; ■ Checking and counting; ■ Laboratory Weighing; ■ Commercial automation; ■ Installation, maintenance and upgrade services.

Technical service

Technical specifications subject to change without notice. Company/product benefited by the Information Law.

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toledobrasil.com.brSales and technical service throughout BrazilAraçatuba, SP ................. (18) 3303 - 7000Belém, PA ........................ (91) 3182 - 8900Belo Horizonte, MG ......... (31) 3326 - 9700Campinas (Valinhos), SP (19) 3829 - 5800Campo Grande, MS ........ (67) 3303 - 9600Cuiabá, MT ..................... (65) 3928 - 9400Curitiba (Pinhais), PR ...... (41) 3521 - 8500

Fortaleza, CE ................... (85) 3391 - 8100Goiânia, GO .................... (62) 3612 - 8200Manaus, AM .................... (92) 3212 - 8600Maringá, PR ..................... (44) 3306 - 8400Porto Alegre (Canoas), RS (51) 3406 - 7500Recife, PE ........................ (81) 3878 - 8300Ribeirão Preto, SP ........... (16) 3968 - 4800

Rio de Janeiro, RJ ...................................... (21) 3544 - 7700Salvador (Lauro de Freitas), BA ................( 71) 3505 - 9800São José dos Campos, SP .......................( 12) 3203 - 8700São Paulo (São Bernardo do Campo), SP ( 11) 4356 - 9404Uberlândia, MG .......................................... (34) 3303 - 9500Vitória (Serra), ES ....................................... (27) 3182 - 9900

Services

Toledo do Brasil provides installation, calibration, preventive & corrective maintenance and technological updating in multiple scales, with the maximum quality and in the shortest time, reducing downtime and optimizing operational processes of customers.

Coverage

Our services are carried out by nearly 430 technicians spread out all over the country. Approximately 30,000 items available in stock enable immediate service, minimizing maintenance & update service execution time.

The largest technical assistance for weighing in Brazil

Toledo do Brasil is backed by over 300 accredited distributors, such as Authorized Technical Shops (OTAs), duly qualified for servicing commercial scales.

Maintenance and compliance

In order to ensure quality of weighing processes, Toledo do Brasil performs services and periodic checks of equipment.

Maintenance and compliance programs allow multi-segment customers to meet specific and metrological requirements, as well as Quality Management standards, as NBR ISO 9001, ISO 14001, ISO IEC NBR, ISO/TS 16949 and the Good Manufacturing Practices (GMP).

Calibration

Accredited by the Inmetro General Accreditation Coordination, the Calibration Laboratory of Toledo do Brasil is integrated to the Brazilian Calibration Network (RBC) and complies with NBR ISO/IEC 17025: 2005.