>B< Press Water

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The content of this publication is for general information only. It is the user’s responsibility to determine suitability of any product for the purpose intended and reference should be made to our Technical Department if clarification is required. In the interests of technical development we reserve the right to change specification, design and materials without notice. Conex Bänninger products are approved by numerous Standards Authorities and Certification Bodies. For more details on this product range, please email our technical team: [email protected]. This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries. CB/UK/01.19 Sonic United Kingdom Conex Universal Limited Germany IBP GmbH Spain/France IBP Atcosa SL Italy IBP Bänninger Italia srl Poland Sales, Marketing and logistics IBP Instalfittings Sp z.o.o. China IBP China USA IBP LLC Tel: +44 (0)121 557 2831 | Fax: +44 (0)121 557 0185 | Email: [email protected] | Website: www.conexbanninger.com >B< Press Water Technical Brochure

Transcript of >B< Press Water

Page 1: >B< Press Water

The content of this publication is for general information only. It is the user’s responsibility to determine suitability of any product for the purpose intended and reference should be made to our Technical Department if clarification is required. In the interests of technical development we reserve the right to change specification, design and materials without notice.

Conex Bänninger products are approved by numerous Standards Authorities and Certification Bodies. For more details on this product range, please email our technical team: [email protected]. This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries.

CB/UK/01.19

Sonic

United KingdomConex Universal Limited

GermanyIBP GmbH

Spain/FranceIBP Atcosa SL

ItalyIBP Bänninger Italia srl

Poland Sales, Marketing and logisticsIBP Instalfittings Sp z.o.o.

ChinaIBP China

USAIBP LLC

Tel: +44 (0)121 557 2831 | Fax: +44 (0)121 557 0185 | Email: [email protected] | Website: www.conexbanninger.com

>B< Press WaterTechnical Brochure

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1.1.1 Quality and certificationWith 110 years of experience in manufacturing innovative technology, Conex Bänninger operates an accredited Quality Management System to EN ISO 9001.

>B< Press copper and brass fittings are tested and certified by independent national certification bodies like WRAS (Water Regulations Advisory Scheme) confirming its suitability and reliability for use with potable water applications. >B< Press is also certified by the following bodies:

1.1.2 Benefits The following are benefits of the >B< Press fitting:

• Quick and easy to install, saving on labour costs.

• Permanent, flame-free connection - no hot works permit required.

• High corrosion resistance.

• Compatible with various approved press tools and jaws.

• Suitable for use with hard, half-hard and soft copper tubes to EN 1057.

• Manufactured using high quality materials and standards.

• Tested and approved by national and international standard authorities.

• 3-point press safety feature for added security. (12-54mm only).

• Suitable for use behind plasterboard walls (corrosion protection may be required).

• 25 years guarantee on fitting.

• Leak before press indicator.

• No requirements for soldering materials.

• Comprehensive range of fittings - sizes from 12–108mm.

• Stainless steel grip ring for additional strength (64-108mm).

1.1.3 Materials and threads>B< Press copper fittings are made of oxygen-free copper CU-DHP (material number EN 12165 CW024A) which can be combined with copper tubes in accordance with EN 1057.

>B< Press threaded fittings are manufactured from high quality red brass (EN1982 CC499K) having low lead and nickel and high resistance to dezincification and stress corrosion cracking.

All >B< Press threaded fittings are designed and manufactured in accordance with EN 10226-1 (ISO 7-1) and are accordingly ‘thread sealed’ (threaded connection of conical male threads R /cylindrical female threads Rp). All >B< Press threaded fittings comply with ISO 7 standards.

1.1.4 Storage and handling For the storage and transportation of >B< Press copper and red brass fittings, it is advisable to leave the fittings in the packaging to conserve the lubrication of the O-rings prior to installations.

The O-ring complies with European and international requirements for drinking water such as WRAS approval.

Please store in a cool and dry place to protect the fittings from contamination, damage and dirt. Keep out of direct sunlight.

1.1.5 Black EPDM sealing elements >B< Press copper EPDM O-ring (ethylene propylene diene monomer) contains a synthetically produced, rubber peroxide cured. It is age, ozone and chemical resistant with high elasticity, and excellent cold and heat performance.

Please refer to section 1.2 for the acceptable fitting operating parameters for the different applications.

1.1.6 Application parameters and requirements When using >B< Press, the application parameters in section 1.2 must be observed. The use of different material in a drinking water system must comply with the appropriate codes of practice. In the design and creation of pipework systems the standard engineering practices for drinking water installations must be adhered to.

>B< Press fittings are quick and easy to install and are available in copper and red brass. This flame free range is designed with an innovative 3-point press system, with >B< Press XL featuring a stainless steel grip ring for additional peace of mind. Both ranges have a leak before press indicator to ensure a secure, permanent leak free joint that is suitable for multiple applications.

1.1: General

ITB Poland

ACS France

CSTB France

AENOR Spain

SVGW Switzerland

Watermark Australia

IAPMO USA

WRAS UK

BSI Kitemark UK

DVGW Germany

KIWA Holland

PZH Poland

PCT Russia

TYSK Ukraine

Contents1: General

1.1: General .................................................................................1

1.1.1 Quality and certifications

1.1.2 Benefits

1.1.3 Materials and threads

1.1.4 Storage and handling

1.1.5 Sealing elements

1.1.6 Application parameters and requirements

1.1.7 Tube compatibility

1.1.8 Electrical continuity

1.1.9 Recommended water velocities

1.1.10 Product guarantee

1.2: Areas of Application .............................................................2

1.3: Product Suitability ................................................................3

1.3.1 Drinking water installation

1.3.2 Heating and cooling systems

1.3.3 Local and district heating

1.3.4 Thermal solar systems with low operating temperature

1.4: Corrosion Resistance ...........................................................5

1.4.1 Corrosion and frost protection

1.4.2 System commissioning

1.4.3 Chemical types, and their function(s) found in commercial products.

1.4.4 Recommendations for the prevention of corrosion on copper and copper alloy material

1.4.5 Flushing of water installations

1.4.6 Testing and commissioning drinking water installations

1.4.7 Water softening

1.5: Thermal Expansion ..............................................................7

1.5.1 Effects of expansion

1.5.2 Expansion devices

1.6: Loss Coefficients .................................................................8

2: >B< Press 12 - 54mm

2.1: >B< Press Copper Fittings – 12 - 54mm .........................11

2.2: Fitting Construction ............................................................11

2.2.1 Fitting construction 12 - 54mm

2.3: Product Suitability ..............................................................11

2.3.1 Compressed air systems

2.4: >B< Press Tools ..............................................................11

2.4.1 Press jaws

2.4.2 Maintenance

2.4.3 Compatible Press tools

2.4.4 Use of tools

2.5: Installation Requirements ..................................................14

2.5.1 Installation dimensions

2.5.2 Space required for the pressing process

2.5.3 >B< Press tube compatibility sizing

2.5.4 Localised annealing

2.5.5 Brazing near >B< Press fittings

2.6. Installation Guide ................................................................16

2.7: Product Range .....................................................................17

3: >B< Press XL 64 - 108mm - NEW

3.1: >B< Press XL Copper Fittings .........................................27

3.1.1 Product features

3.1.2 Stainless steel grip ring

3.1.3 Seal design

3.2: Installation Requirements ..................................................29

3.2.1 Installation dimensions

3.2.2 Space required for the pressing process

3.2.3 >B< Press tube sizing compatibility

3.2.4 Pipework protection

3.2.5 Localised annealing

3.2.5.1 Brazing near >B< Press fittings

3.3: >B< Press XL Tools ..........................................................31

3.3.1 Tool chart

3.3.2 Critical operating instructions - tool and jaw

3.3.3 Maintenance 64 - 108mm

3.4: Installation Guide ...............................................................33

3.5: Product Range ...................................................................34

4: Guarantee ..............................................................................39

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1.1.7 Tube compatibility >B< Press fittings can be used on hard, half-hard soft copper tubes to EN 1057. Compatible dimensions are shown in this brochure, clause 5.2 for 12 to 54mm and clause 2.2 for XL sizes.

1.1.8 Electrical continuity >B< Press copper and red brass fittings maintain earth continuity without the need for additional continuity straps.

1.1.9 Recommended water velocitiesPlease note the maximum allowances for water velocities are per the relevant national standards and codes, which includes BS EN 806 part 2 and part 3.

1.2: Areas of Application>B< Press copper and red brass fittings are suitable for use in the following applications.

Protection from corrosive agents must be obtained through insulation. In the absence of protection, a prolonged exposure to corrosive agents, particularly in a chased installation, may cause corrosion. When installing >B< Press copper in chased applications please ensure it is suitably ducted, or shielded with an approved impervious tape (to avoid abrasion).

* In thermal solar plants and district heating pipelines with permanently high operating temperatures, our >B< Press Solar press fittings (with the high temperature-resistant FKM sealing element) can be used.

=-* In the event of deviating parameters, please contact the technical department. Refer to table 5.3 of this brochure for details of compatible tubes.

Not suitable for:

Aromatic, aliphatic and chlorinated hydrocarbons, turpentine, benzene, mineral oils. For applications outside those stated in the table above, please contact the technical department: [email protected].

Application Flow mediumPressure

barTemp

°C

Hot and cold water installations General installations for hot and cold potable and non-potable water outside EN specified requirements 16 Range

0 to +110

Drinking water installations EN 806 and EN 1988 Drinking water in accordance with the drinking water ordinance

10 95 max16 25 max

Hot water heaters EN 12828 Heating water 6 110 max

Local and district heating tubes EN 4747 Heating and district heating water 10 110 max

Thermal solar systems* with permanent operating temperatures ≤ 110°C EN 12975 / 12976

Water and water-glycol mixtures mixing ratio max. 50/50 % 6 Range

-35 to 110

Cooling systems Water and water-glycol mixtures mixing ratio max. 50/50 % 6 -10 min

Rainwater harvesting systems Rainwater from cisterns 10 25

Steam Low pressure steam equipment ≤ 1 5 max

Fire mains Firefighting water 16 25

Compressed air (oil-free) Compressed air classes 1-3 as per ISO 8573-1 10 25

Industrial and processing water Prepared, softened, partially and partially de-ionized water with a pH of 6.5 ≤ Ph 6.5 ≤ 9.5**

10 95 max16 25 max

Vacuum piping for non-medical purpose N/A -0.8 Ambient

Pipeline in shipbuilding ≤ 54mm Water with 6.5 ≤ Ph 6.5 ≤ 9.5 16 95 max

Field test pressure Water with 6.5 ≤ Ph 6.5 ≤ 9.5 16 Ambient

The application parameters referred to in section 1.2 and the tube compatibility must be adhered to when using and connecting >B< Press copper and brass fittings.

1.3.1 Drinking water installations

Drinking water installations must be planned and operated in accordance with the generally accepted rules of technology, e.g. standards of the EN 806 series, our >B< Press copper and brass fittings have several accreditations for use in drinking water systems.

For drinking water applications it is important to select the correct materials. BS EN 806 specifies requirements for drinking water installations that must be adhered to. >B< Press copper and red brass fittings are made from materials that fully comply with European drinking water requirements.

>B< Press fittings made of red brass can be combined with stainless steel per EN 10312:2. The use of various materials in a drinking water system complies with technical regulations. Copper, internally tin-plated copper, copper alloys and stainless steel can therefore be combined. >B< Press copper fittings are not suitable for connecting carbon steel tube. However they may be used in a mixed metal system providing the installation is a closed circuit and an oxygen free system (EN14868:2005).

>B< Press is also certified by Lloyd’s Register for use with water in the ship building industry.

1.3. Product Suitability

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1.3.2 Heating and cooling systems

In closed heating systems, there is generally an absence of oxygen which greatly reduces the likelihood of corrosion. Certain corrosion types can occur in systems that are dependent on water quality and poor design. This means simultaneous use of varied metallic materials is possible without any problems; flow control does not need to be taken into consideration.

Consequently, >B< Press copper water fittings can be combined with other compatible tube types such as stainless steel, and other materials in a closed system.

The same can be used for water cooling systems, providing it relates to a closed system with its own pressure maintenance and without constant entry of oxygen. If constant oxygen entry in the cooling water is to be expected in the systems (for example through an open cooling tower or such), then these pipelines must be treated in a similar way to the requirements for drinking water installations with regards to corrosion protection. Please note a mixed installation is possible only to a limited extent. As applications vary, please contact the technical department for further assistance.

Appropriate precautions should be taken in open vented mixed metal systems to avoid any bi-metallic corrosion issues. You must ensure copper is installed downstream from galvanized steel components.

1.3.3 Local and district heating

>B< Press can be used in local and district heating systems with the operating parameters referred to in section 1.2. Please contact our technical team first if special additives need to be added to the hot water for corrosion protection or sealing purposes.

For permanent higher operating temperatures above 110°C, it is recommended that you use our >B< Press Solar fittings with the high temperature resistant, green FKM sealing element.

1.3.4 Thermal solar system with lower operating temperatures

>B< Press fittings with a black EPDM O-ring sealant can be used at 110°C in thermal solar systems with low operating temperatures when the operating conditions listed in section 1.2 are adhered to.

We recommend the use of >B< Press Solar with the green FKM sealing element for high-temperature systems and other operating conditions.

1.4.1 Corrosion and frost protection

Copper and copper alloy:

Systems containing copper tube with copper and copper alloy fittings generally have a high resistance to corrosion, however it is recommended when systems that have been hydrostatically pressure tested are fully drained down and blown out with dry air.

Alternatively if this is impracticable, the system should be left ‘wet’, and flushed at regular intervals prior to being commissioned to reduce carbon film cold pitting, corrosion and taking into account any precautions against freezing. This is of importance in new build housing when properties are not occupied for extended periods of time.

When using >B< Press copper fittings it is possible external corrosion will increase when contact is made with corrosion causing construction materials or system design errors (exposure to corrosive environments). For such situations please ensure all measures have been implemented to ensure the system is protected.

Oxygen entry cannot always be fully prevented in extensive tube systems. EN 806 part 2 and 4 provide instructions for the measures to be taken in this case (chemical oxygen binding).

All chemical additions must be agreed before use to rule out negative interactions with materials and sealing elements (O-rings).

If the use of a frost protection device is necessary, >B< Press fittings can be used with glycol-water mixtures up to a mixing ratio of 50:50 without affecting the product quality and the sealing element.

If frost protection is meant to remain in the pipelines permanently, at least one concentration test must be carried out annually. For more information please contact our technical team on +44 (0)121 557 2831.

4. Corrosion Resistance 1.4.2 System commissioning

Water systems containing tube and fittings in copper and copper alloy should have a regime of pre-commissioning that does not have any detrimental effect on the longevity of the system. Prior to this commissioning, the system should be pressure tested.

The chemicals used in the pre-commissioning, if incorrectly administered can have a serious effect on the systems’ life, therefore the choice of chemicals is dependent on the particular site conditions and the materials used and the method(s) of construction.

Conex Bänninger do not recommend specific commercial products, but issue guidelines on a selection of chemicals available that are, if used correctly, suitable for copper fittings. In all cases these chemicals must be stored, handled, and ultimately disposed of (including flushing water) in a safe manner. Taking into consideration current regulations such as COSHH

(control of substances hazardous to health regulations), and the Health and Safety at Work act in their current forms. The selection of chemical(s) may also be influenced by approval from the local water authorities, before chemicals are flushed or drained.

Temporary mains supply(s) should be cleaned and chlorinated in accordance with BS 8558 before being used for system filling and flushing. Alternative sources such as fire hydrants should only be used with prior approval. If the permanent mains supply is used, connection should be made via a verifiable backflow preventer (RPZ valve assembly) in accordance with the Water Supply (water fittings) Regulations 1999.

Commercially available chemicals that contain the corrosion and scale inhibitors as constituents listed below will depend on the components of the installed system. Their concentrations will depend on the system volumes, and dilution recommended by the supplier.

Component Inhibitor function

Nitrite Corrosion inhibitor for ferrous metals

Nitrate Corrosion inhibitor for aluminiums

Molybdate Corrosion inhibitor

Azoles Corrosion inhibitor for copper and copper alloys

Phosphate Corrosion inhibitor for steel

Polyphosphate Scale and corrosion inhibitor (Reverts to Orthophosphate)

Phosphonates Scale and corrosion inhibitor

Silicates Corrosion inhibitor for steel, copper alloys, and aluminums

Tannins Film forming corrosion inhibitor and oxygen scavenger

Benzoate Anodic inhibitor

Triethanolamine, monoethanolamine, alkylcarboxylates and substituted triazines

Organic film formers and corrosion inhibitors

Phosphono - and phosphino - carboxylic acids Cathodic inhibitor and scale dispersant

Diethylhydroxylamine Oxygen scavenger

Borate pH buffer, biocide, and corrosion inhibitor

Ongoing water treatment should be provided by an accredited third party that specialises in that area of expertise.

1.4.3 Chemical types, and their function(s) found in commercial products.

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1.4.4 Additional recommendations for the prevention of corrosion on copper and copper alloys

When metallic systems are pressure tested using water as a test media and subsequently drained down, this can affect the longevity of that system if precautions are not undertaken. Certain chemical processes rely on the flow of water to achieve a protective patina on the interior of the tube and fittings. Stagnant areas can increase the potential for localised corrosion.

Systems containing copper tube with copper and copper alloy fittings generally have a high resistance to corrosion, however it is recommended when systems that have been hydrostatically pressure tested are fully drained down and blown out with dry air. Alternatively if this is impracticable, the system should be left ‘wet’, and flushed at regular intervals prior to being commissioned to reduce carbon film cold water pitting, taking into account any precautions against freezing. This is of importance in new build housing when properties are not occupied for extended periods of time.

The use of commercial anti-corrosion chemicals is not to be used on potable water systems, due to the nature of these chemicals. Hydrostatic test pressures are generally 1.5 times the maximum operation pressure, and should be applied slowly to the system. Precautions should be taken to prevent potential legionella increases in systems with stagnant water.

If commercial leak detector aerosols are used to detect leaks, it is recommended the residue is washed off with clean, warm water.

1.4.5 Flushing of water installations

It is essential to flush the systems with water after installation to remove dust, debris and flux residues. Please note In the absence of UK national guidelines commissioning should be carried out in accordance with EN 806-4.

If installations are not used immediately after commissioning they should be flushed at regular intervals, at least once a week . After an extended time, it would be recommended the system is disinfected to comply with Legionella guidelines.

1.4.6 Testing and commissioning drinking water installations

When the installation is complete, and after flushing, it should be slowly filled with water at ambient temperature, with the highest draw-off point open to allow air to be expelled from the system. The installation should then be inspected for leaks and remedial action taken if necessary.

Drinking water system installations should be tested and inspected in accordance with national guidelines.

Hydrostatic test pressures are generally 1.5 times the maximum operating pressure, and should be applied slowly to the system.

For >B< Press fittings the hydrostatic pressure should be raised slowly and checked at intervals to detect any unpressed joints.

Care should be taken in regard to the potential of Legionella in systems with stagnant water.

All the above systems can be tested pneumatically, but the air must be clean, dry, and oil free (oil can have damaging effects on EPDM seals in certain types of fittings, such as press and push fit). Care must also be taken with regard to pneumatic test pressures. 3.0 bar should be sufficient for most systems as air is more searching than water. Higher pressures are potentially dangerous due to the stored energy in compressed air/gas systems – HSE guidance should be observed.

If commercial leak detector aerosols are used to detect leaks, it is recommended the residue is washed off with clean, warm water. Please contact technical for further assistance.

For chlorination please refer to document "pre-commisioning of systems" available at www.conexbanninger.com.

General comments for all systems:

The use of commercial anti-corrosion chemicals is not to be used on potable water systems, due to the nature of these chemicals.

1.4.7 Water softening

Hard water may be softened to avoid excessive deposits of scale in hot water services. However, a degree of scale is necessary to form the protective patina on copper tube. When a new copper tube installation has a water softener fitted from day one, it is good practice to run the system for approximately three months with the softener by-pass open to allow untreated water into the system, and allow the patina to form. Ideally the system should be around 60 ppm of total hardness.

1.5.1 Effects of expansion

The coefficient of linear expansion for copper is 16.8 x 10-6°C. For example, a 10m length of copper tube, irrespective of its size, wall thickness or temper, will increase in length by a temperature rise of 60°C. Tubes installed on hot water services must be free to accommodate this expansion; otherwise stresses will build up in the pipework that may lead to joints being pulled apart and/or tubes fracturing. Clearly the magnitude and frequency of such changes in length will determine the life of the joint or failure of the tube.

Table 5.2 shows the amount of tube expansion for a given temperature rise. In the case of tube in domestic hot water and heating installations the limited size of rooms and hence straight tube runs, together with the many bends and offsets that normally occur, will result in thermal movement being accommodated automatically. However where long straight tube runs, exceeding 10 m, are encountered, allowance for expansion should be made.

A quick, economic and effective way of accommodating thermal expansion is to simply incorporate the horseshoe or compensating bend to the system design.

Where copper tubes pass through walls, floors and ceilings, they should be able to move as a result of expansion and contraction. This can be arranged by passing the tube through a sleeve or length of larger diameter tube fixed through the whole thickness of the wall, floor, ceiling, or by means of flexible joints on either side of the wall.

Short stubs to and from radiators, connected to relatively long straight runs should also be avoided. This can usually be achieved by introducing an expansion loop, thereby increasing the length of pipework fixed between the flow/return legs and the radiator connection. However, expansion accommodation techniques such as the use of loops and horseshoes may not be sufficient to accommodate large expansions and in such cases the use of the bellows type couplers may be necessary.

Thermal expansion (mm) of copper tube as a function of tube length and temperature difference.

The table below shows the increase in length due to thermal expansion as a function of change in temperature ∆t and the length of the tube at the lower temperature, irrespective of temper or wall thickness.

1.5: Thermal Expansion

1.5.2 Expansion devices

Tube length m

Temperature difference ∆t °C∆t=30° ∆t=40° ∆t=50° ∆t=60° ∆t=70° ∆t=80° ∆t=90° ∆t=100°

0.1 0.05 0.07 0.08 0.10 0.12 0.13 0.15 0.170.2 0.10 0.13 0.17 0.20 0.24 0.27 0.30 0.340.3 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.500.4 0.20 0.27 0.34 0.40 0.47 0.54 0.60 0.670.5 0.25 0.34 0.42 0.50 0.59 0.67 0.76 0.840.6 0.30 0.40 0.50 0.60 0.71 0.81 0.91 1.010.7 0.35 0.47 0.59 0.71 0.82 0.94 1.06 1.180.8 0.40 0.54 0.67 0.81 0.94 1.08 1.21 1.340.9 0.45 0.60 0.76 0.91 1.06 1.21 1.36 1.511.0 0.50 0.67 0.84 1.01 1.18 1.34 1.51 1.682.0 1.01 1.34 1.68 2.02 2.35 2.69 3.02 3.363.0 1.51 2.02 2.52 3.02 3.53 4.03 4.54 5.044.0 2.02 2.69 3.36 4.03 4.70 5.40 6.05 6.725.0 2.52 3.36 4.20 5.04 5.88 6.72 7.56 8.4010.0 5.04 6.72 8.40 10.80 11.76 13.44 15.12 16.8015.0 7.56 10.80 12.60 15.12 17.64 20.16 22.68 25.2020.0 10.08 13.44 16.80 20.16 23.52 26.88 30.24 33.6025.0 12.60 16.80 21.00 25.20 29.40 33.60 37.80 42.00

By change of direction Horseshoe or compensating bend

Δt dimensional increase is stated in mm

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1.6. Loss Coefficients Symbol Designation Application

DW H

Branch, curved flow separation

0,9 X X

Flow merging 0,4 X X

Clearance at flow separation 0,3 X X

Clearance a flow merging 0,2 X X

Angle valves DN 10 DN 15 DN 20 to DN 50 DN 65 to DN 100

7,0 4,0 2,0 3,5 4,0

X X X X X

X X X X X

Diaphragm valves DN 15 DN 20 DN 25 to DN 32 DN 40 to DN 100

10,0 8,5 7,0 6,0 5,0

X X X X X

X X X X X

Shutter valves Piston valves Ball valves DN 10 to DN 15 DN 20 to DN 25 DN 32 to DN 150

1,0 0,5 0,3

X X X

X X X

Radiator valves 4,0 X

Control valve 2,0 X

Pressure regulator fully open 30,0 X

Symbol Designation Application

DW H

Shut- off valve Straight seat valve DN15 DN20 DN25 DN32 DN40 to DN100

10,0 8,5 7,0 6,0 5,0

X X X X X

X X X X X

Angle seat valve DN 15 DN20 DN 25 to DN50 DN65

3,5 2,5 2,0 0,7

X X X X

X X X X

Return flow inhibitor DN 15 to DN 20 DN 25 to DN 40 DN 50 DN 65 to DN 100

7,7 4,3 3,8 2,5

X X X X

Control valve with return flow inhibitor DN 20 DN 25 to DN 50

6,0 5,0

X X

Valve tapping sleeve

DN 25 to DN 8O 5,0 X

Boiler 2,5 X

Heating radiator 2,5 X

Panel radiator 3,0 X

Symbol Designation Application

DW H

Angle or elbow reference value in accordance with DIN 1988 T3

0,70 X X

Angle 90° r/d = 0,5 (r/d = 1,2 = 1,0 with fittings = 2,0 complying with DIN EN 1254) = 3,0

1,00,35 0,20

0,15

XXX

X

XXX

X

Angle ß = 90° = 60° = 45°

1,30,80,4

XXX

XXX

Crossover 0,5 X X

Branch, square flow separation

1,3 X X

Flow merging 0,9 X X

Clearance at flow merging 0,3 X X

Clearance at flow merging 0,6 X X

Counter- flow at flow merging

3,0 X X

Counter-flow at flow separation

1,5 X X

Symbol Designation Application

DW H

Distributor outlet 0,5 X X

Collective inlet 1,0 X X

Reservoir outlet 0,5 X

Inlet 1,0 X X

Reducer 0,4 X X

Constriction ß - constant = 30° 45° 60°

0,02 0,04 0,07

XXX

X X X

Expansion ß - constant = 10° 20° 30° 40°

0,10 0,15 0,20 0,20

X X X X

X X X X

Expansion bends 1,0 X X

Compensator 2,0 X X

Compensator 2,0 X X

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>B< Press 12 - 54mm copper

2.2.1 Fitting construction 12 - 54mm

The >B< Press copper and red brass design has the advantage of a 3-point press profile; two hexagonal mechanical presses on either side of the bead, and one press on the O-ring. When pressure is exerted through the press tool, the O-ring material compresses itself to form a permanent, leak-proof joint, as a part the cold forming process. This 3-point press feature enables a quick and safe installation process.

All our >B< Press copper and brass fittings have a 'leak before press indicator’ that highlights un-pressed connections at low pressure. >B< Press copper and brass fittings are specifically designed with a high-quality EPDM seal, with a specially designed section in two positions, which allows leakage if the joint has not been pressed. The joint will leak at a pressure between 0.1 to 6.0 bar. Any unpressed joints can be identified during the test phase and corrected, saving valuable time and money. There is no need to drain down as the pressing operation can be carried out whilst the water is still in the system. When the fitting is pressed, the O-ring material compresses itself to form a permanent, leak-free joint.

For a guaranteed leak-free joint you must use our approved and recommended pressing jaws, see section 2.4.3.

>B< Press copper and brass fittings are installed using a mechanical press tool with a compatible >B< profile or V profile jaw. Jaws are sized to match the fitting required. When force is exerted through the press tool the jaw closes to make a permanent joint.

Please refer to our approved list of press machines and jaws in section 2.4.3. For more details please refer to the tool manufacturers guarantee.

2.2. Fitting Construction

>B< Press fittings are quick and easy to install and are available in copper and red brass. This flame-free fitting is designed with an innovative 3-point press system to ensure a leak-free, secure and permanent joint and are suitable for multiple applications.

2.1. >B< Press Copper Fittings – 12 - 54mm

2.3. Product Suitability 2.3.1 Compressed air systems

>B< Press fittings with the black EPDM O-ring seal can be used in oil free compressed air systems under the conditions referred to in section 1.2.

We recommend the use of our >B< Press Solar fittings with the green FKM sealing element or the >B< Press Gas fittings with the yellow HNBR sealing element for use in oil-containing compressed air systems. Please refer to product suitability under the general section, for more information.

2.4. >B< Press Tools2.4.1 >B< Press jaws

There are various press machines and jaws that have been tested for use when installing the >B< Press fitting system. Note: we offer press jaws in sizes 12 - 54mm. See approved press jaws listed in section 2.4.3.

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This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries.

Size and type Press jaw IBP Klauke Rems ROTHENBERGER Viega RIDGIDConel

Novopress* Milwaukee*

12 - 54mm Profile KSP4 P77267

SSK (42 & 54 only) V/V45 V/SV SOM PT 2 v V-PB2

32KN press machines

>B< Press

>B< Press Gas

>B< Press Solar

>B< Press Inox

>B< Press Carbon

Manufacturer Press machine

IBP Klauke

UP2EL14 √ √ √ √ √ √ √ √

UAP2/UNP2 √ √ √ √ √ √ √ √

UAP3L/UAP4L √ √ √ √ √ √ √ √

RemsPower-Press √ √ √ √ √ √ √ No

Akku-Press √ √ √ √ √ √ √ No

ROTHENBERGER

Romax 3000 √ √ √ √ √ √ √ √

Romax Pressliner/Eco √ √ √ √ √ √ √ √

Romax AC-Eco √ √ √ √ √ √ √ √

Viega

Typ 2 √ √ √ √ √ √ √ √

PT3-AH/EH/H √ √ √ √ √ √ √ √

Akku-Presshandy √ √ √ √ √ √ √ √

Pressgun 5/4 B/E √ √ √ √ √ √ √ √

Conel PM 2 √ √ √ √ √ √ √ √

Novopress

EFP1 (as of serial nr.6000) √ √ √ √ √ √ √ √

EFP2 √ √ √ √ √ √ √ √

ACO1/ECO1 √ √ √ √ √ √ √ √

ACO/ECO/EFP/AFP201/202 √ √ √ √ √ √ √ √

ACO/ECO/EFP203 √ √ √ √ √ √ √ √

Milwaukee M18 HPT/BLHPT √ √ √ √ √ √ √ √

Geberit PWH 75 √ √ √ √ √ √ √ √

RIDGID RP 330/340-B/-C √ √ √ √ √ √ √ √

Size and type IBP Rems ROTHENBERGER Viega RIDGIDConel

Novopress* Milwaukee*

12-35mm KSP4 P77282 Mini V/V45 Compact Picco Compact V-PB1

Compact press machines

>B< Press

>B< Press Gas

>B< Press Solar

>B< Press Inox

>B< Press Carbon

IBP KlaukeMAP1 √ ≤ 28 No No No No No

MAP2L √ ≤ 28 No No No No No

Rems Mini-Press ACC No √ No No No No

ROTHENBERGER Romax Compact No No √ ≤ 28 No No √ ≤ 28

RIDGID 100-B / RP 210-B No No No No √ No

Viega Picco/Pressgun Picco No No No √ No No

Conel PM1 No No √ ≤ 28 No No √

Novopress AFP101/ACO102 No No √ ≤ 28 No No √

Milwaukee M12 HPT No No √ ≤ 28 No No √

! Always read the manufacturers instruction book before using press machines and jaws.

* NOVOPRESS & MILWAUKEE Jaws with the marking only.

2.4.3 Compatible press tools

2.4.4 Use of tools

If other machines and press jaws are used, their suitability for a permanent tight connection must be demonstrated by an accredited test. A constant thrust of at least 32 KN and max. 36 KN is a pre-requisite to ensure that sufficient power reserves for the dimension of 54mm are available, and that high shear forces cannot reduce the lifetime of the pressing jaws or destroy them.

12

2.4.2 Maintenance 12 - 54mm

The maintenance and inspection of press machines and jaws for sizes below 54mm must be carried out at least once a year, or at the latest after approximately 10,000 pressings, or as specified by the press tool manufacturer. For sizes above 54mm this must be carried out prior to each use to ensure they are clean and free from debris and dirt.

Maintenance, care and cleaning of press jaws must be done by the user. Press jaws must always be free of damage and deformation. The inner pressing contour of the jaw must always be kept free of dirt and debris. When necessary, the jaws can be cleaned with a brush or cleaning cloth and non-corrosive solvents such as methylated spirit.

The pressing jaws should be visually inspected to ensure there are no cracks to avoid potential injury from flying fragments if it shatters. When inspecting the pressing jaws, also ensure that there are no foreign material deposits and that the contours of the jaw surfaces are in order.

Note: Please make sure maintenance is done regularly or this may result in damage to the press machine and jaws. Always remove the battery from the press machine before cleaning.

For tool and jaw maintenance please refer to the manufacturers instructions.

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2.5.3 >B< Press tube sizing compatibility

Due to reforming of the tube profile when pressed, it is advised that a minimum distance is allowed between each fitting.2.

2.5. Installation Requirements2.5.1 Installation dimensions

SizeExternal-Ø pressing

bead

Minimum

distance

Minimum

tube length

Insertion

depth

mm D - mm A - mm L - mm E - mm

12 19.0 10 46 18

15 22.6 10 54 22

18 25.6 15 59 22

22 31.0 20 66 23

28 37.0 20 68 24

35 44.0 25 77 26

42 53.4 30 102 36

54 65.4 35 115 40

Due to reforming of the tube profile when pressed, it is advised that a minimum distance is allowed between each fitting.

2.5.5 Brazing near >B< Press fittings

Caution: Brazing or soldering near to >B< Press joints should be avoided as this may cause the seal to degrade due to heat transfer. The table to the right states the minimum distance away from the press joint which is acceptable to braze. If this distance cannot be maintained then adequate precautions must be taken such as fabricating the brazed section prior to assembly with the press fittings, wrapping in a wet rag or applying a hot block, to prevent heat transfer to the press fitting during brazing.

L

A

E

D

Space required for the pressing process between pipes

External pipe X Y

Size mm mm mm

12 26 51

15 26 53

18 26 54

22 26 56

28 33 69

35 33 73

42 75 115

54 85 120

Space required for the pressing process between tubes

External pipe X Y1 Y2

Size mm mm mm mm

12 31 45 71

15 31 45 73

18 31 45 74

22 31 45 76

28 38 55 80

35 38 55 85

42 75 75 115

54 85 85 140

Minimum distance

Tube size D E F G

Size mm mm mm mm mm

12 19 18 10 46

15 22.6 22 10 54

18 25.6 22 15 59

22 31 23 20 66

28 37 24 20 68

35 44 26 25 77

42 53.4 36 30 10

54 65.4 40 35 115

Y

X

Y2

Y1

X

Copper tube to EN1057

Tube O/DTemper R220 Temper R250 Temper R290

Wall thickness (mm) Wall thickness (mm) Wall thickness (mm)

12 0.6 - 0.8 1.0 1.0 -

14 1.0 - 1.0 1.0 1.0 -

15 1.0 - 0.7 1.0 1.0 -

16 1.0 - 1.0 1.0 1.0 -

18 1.0 - 0.8 1.0 1.0 -

22 1.0 1.2 0.9 1.1 1.0 1.5

28 - - 0.9 1.2 1.0 1.5

35 - - 1.2 - 1.0 1.5

42 - - 1.2 - 1.0 1.5

54 - - 1.2 - 1.2 2.0

2.5.4 Localised annealing

To ensure proper sealing of both the brazed and >B<Press fitting, the following minimum distances must be maintained between the two fittings. Please see table A for further information.

2.5.2 Space required for the pressing process

The following minimum clearances are required from structural components to allow operation of tool for press fitting.

Tube size Minimum clearance F

mm mm12 30015 30018 30022 30028 30035 30042 30054 300

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This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries.

16

It is advisable to leave the fittings in the packaging prior to final installation to protect them from contamination and to conserve the lubrication of the O-rings. Please note the space required for pressing tools (see section 2.5.2).

2.6.1 Cutting to length 2.6.2 Deburring and calibrating 2.6.3 Checking the fittings

• Use a rotary tube cutter.

• Ensure that the tube is cut square.

• Check the pipe has retained its shape and is damage free.

• Deburr the tube both internally and externally.

• Where possible angle the tube downwards to prevent filings entering the tube.

• Make sure the internal and external surfaces of the tube ends are smooth and free from burrs or sharp edges.

• Check the fitting is the correct size for the tube.

• Check the O-rings are present and correctly seated.

• Additional lubricant (silicon oil) may be used to aid tube insertion.

• The tube must be fully inserted into the fitting until it reaches the tube stop.

• To reduce the risk of dislodging the O-ring rotate the tube (if possible) while slipping it into the fitting.

• Mark the insertion depth on the tube.

• Insert the tube fully into the fitting up to the tube stop.

• To reduce the risk of dislodging the O-ring rotate the tube (if possible) while slipping it into the fitting.

• Prior to pressing ensure the tube has not moved out from the fitting socket.

• Use the insertion depth mark as a guide.

• Ensure pipework is correctly aligned prior to pressing.

• Ensure the correct size jaw is inserted into the tool.

• The jaws must be placed squarely on the fitting, locating the groove on the bead.

• The bead on the fitting should fit centrally in the groove of the jaw.

Caution: The >B< Press joint is complete after one full cycle of the tool. Do not crimp any >B< Press fitting more than once.

2.6.4 Marking the insertion depth 2.6.5 Assembling the tube and fitting

2.6. >B< Press Installation Process

2.6.6 Complete the joint with the press tool

2.7. The Range

Reduced Tee Branch P5130

Female Straight Connector P4270G

90° Bend with Female Thread P4090G

Tee with Female Thread Branch P4130G

Slip Coupler P4275

90° Street Bend P5001

Stop End P5301

Equal Tee P5130

Fitting LubricantMPABPSOIL100ml

90° Bend with Male Thread P4001G

Fitting Reducer P5243

90° Bend P5002

45° Obtuse Street Elbow P5040

Straight Coupler P5270

45° Obtuse Elbow P5041

Male Straight Connector P4243G

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This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries.

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P4243G Male Straight ConnectorDimension L S Z Product code

12 x 3/8" 35 17 17 P4243G01203000

12 x 1/2" 39 22 21 P4243G01204000

15 x 3/8" 39 19 15 P4243G01503000

15 x 1/2" 44 22 20 P4243G01504000

15 x 3/4" 50 28 26 P4243G01506000

18 x 1/2" 44 22 20 P4243G01804000

18 x 3/4" 48 28 24 P4243G01806000

22 x 1/2" 45 27 21 P4243G02204000

22 x 3/4" 50 28 26 P4243G02206000

22 x 1" 55 35 31 P4243G02208000

28 x 3/4" 52 33 28 P4243G02806000

28 x 1" 55 36 31 P4243G02808000

28 x 1 1/4" 62 42 38 P4243G02810000

35 x 1" 52 40 26 P4243G03508000

35 x 1 1/4" 61 43 35 P4243G03510000

35 x 1 1/2" 61 50 35 P4243G03512000

42 x 1 1/4" 68 48 27 P4243G04210000

42 x 1 1/2" 68 50 27 P4243G04212000

54 x 1 1/2" 77.5 68 31.5 P4243G05412000

54 x 2" 80 68 34 P4243G05416000 P5240 Reduced Straight Coupler Dimension L Z Product code

15 x 12 48 8 P5240 01512000 18 x 15 53 9 P5240 01815000 22 x 15 55 10 P5240 0221500022 x 18 54 9 P5240 02218000 28 x 22 58 11 P5240 02822000 35 x 28 63 13 P5240 03528000 42 x 35 77 15 P5240 04235000 54 x 42 96 20 P5240 05442000

P5270 Straight Coupler Dimension L Z Product code

12 42 6 P5270 01200000 15 50 6 P5270 0150000018 54 10 P5270 01800000 22 56 10 P5270 02200000 28 58 10 P5270 02800000 35 62 10 P5270 03500000 42 84 12 P5270 04200000 54 92 12 P5270 05400000

P4275 Slip Coupler Dimension L Product code

12 32 P4275 01200000

15 40 P4275 01500000

18 40 P4275 01800000

22 42.5 P4275 02200000

28 47.5 P4275 02800000

35 52.5 P4275 03500000

42 60 P4275 04200000

54 67.5 P4275 05400000

P5243 Fitting ReducerDimension L Z L1 D Product code

15 x 12 50 32 24 15 P5243 01512000

18 x 12 53 35 24 18 P5243 01812000

18 x 15 54 32 24 18 P5243 01815000

22 x 15 60 38 25 22 P5243 02215000

22 x 18 57 35 25 22 P5243 02218000

28 x 15 68 46 26 28 P5243 02815000

28 x 18 63 41 26 28 P5243 02818000

28 x 22 61 38 26 28 P5243 02822000

35 x 22 71 48 28 35 P5243 03522000

35 x 28 67 43 28 35 P5243 03528000

42 x 22 89 66 38 42 P5243 04222000

42 x 28 82 58 38 42 P5243 04228000

42 x 35 79 53 38 42 P5243 04235000

54 x 35 95 69 42 54 P5243 05435000

54 x 42 99 63 42 54 P5243 05442000

P4270G Female Straight Connector Dimension L S Z L1 Product code

12 x 3/8" 32 30.5 2.5 11.4 P4270G01203000

12 x 1/2" 39 26 6 15 P4270G01204000

15 x 3/8" 37 20.5 1.5 11.4 P4270G01503000

15 x 1/2" 44 26 5 15 P4270G01504000

15 x 3/4" 45 30.5 4.5 16.3 P4270G01506000

18 x 1/2" 44 26 5 15 P4270G01804000

18 x 3/4" 45 30.5 4.5 16.3 P4270G01806000

22 x 1/2" 44 26 5 15 P4270G02204000

22 x 3/4" 47 30.5 6.5 16.3 P4270G02206000

22 x 1" 52 37.5 9 19.1 P4270G02208000

28 x 3/4" 47 33 6.5 16.3 P4270G02806000

28 x 1" 52 37.5 9 19.1 P4270G02808000

28 x 1 1/4" 56 47 10.5 21.4 P4270G02810000

35 x 1" 48 40 2 19.1 P4270G03508000

35 x 1 1/4" 54 47 6.5 21.4 P4270G03510000

42 x 1 1/4" 65 47 2.5 21.4 P4270G04210000

42 x 1 1/2" 68 55 5.5 21.4 P4270G04212000

54 x 2" 80 70 8.5 25.7 P4270G05416000

*All above measurements are in mm unless stated differently.*All above measurements are in mm unless stated differently.

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This is a representation of the full range from Conex Universal Ltd. IBP trademarks are registered in numerous countries.

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P4331G Male Straight Union Connector (ISO 7 R)Dimension L S1 S2 Z Product code

12 x 3/8" 55 29 27 38 P4331G01203000 12 x 1/2" 58 29 27 41 P4331G01204000 15 x 1/2" 65.5 29 27 41.5 P4331G01504000 15 x 3/4" 69 29 27 45 P4331G01506000 18 x 1/2" 65.5 29 27 41.5 P4331G01804000 18 x 3/4" 69 29 28 45 P4331G01806000 22 x 1/2" 73 36.5 33.5 49 P4331G02204000 22 x 3/4" 74 36.5 33.5 50 P4331G0220600022 x 1" 77 36.5 33.5 53 P4331G02208000 28 x 1" 80 45.5 44 56.5 P4331G02808000

35 x 1 1/4" 86.5 52 50 59.5 P4331G03510000 42 x 1 1/2" 94.5 58.5 55 53.5 P4331G04212000

54 x 2" 117 75 72 71 P4331G05416000

P4330G Female Straight Union Connector (ISO 7 Rp)Dimension L S1 S2 Z Product code

12 x 1/4" 55.5 29 27 23.5 P4330G01204000 15 x 1/2" 63 29 27 24 P4330G01504000 15 x 3/4" 66 29 30.5 25.5 P4330G0150600018 x 1/2" 63 29 27 24 P4330G01804000 18 x 3/4" 66 29 30.5 25.5 P4330G01806000 22 x 3/4" 71.5 36.5 36 31 P4330G02206000 22 x 1" 81 36.5 40 34 P4330G02208000 28 x 1" 77.5 45.5 42 30.5 P4330G02808000

35 x 1 1/4" 82 52 50 30 P4330G03510000 42 x 1 1/2" 89.5 58.5 55 23.5 P4330G04212000

54 x 2" 95 75 70 20 P4330G05416000

P4280G Male Adaptor with Male Thread (ISO 7 R) Dimension L S L1 Product code

12 x 1/2" 43 22 20 P4280G01204000 15 x 1/2" 49 22 26 P4280G01504000 18 x 1/2" 48 22 26 P4280G01804000 18 x 3/4" 54 28 26 P4280G01806000 22 x 1/2" 49 22 26 P4280G02204000 22 x 34" 53.5 28 26 P4280G0220600028 x 1" 57.5 35 26 P4280G02808000

35 x 1 1/4" 59.5 43 28 P4280G03510000 42 x 1 1/2" 75 50 43 P4280G04212000

54 x 2" 96.5 68 48 P4280G05416000

P4281G Male Adaptor with Female Thread (ISO 7 Rp)

Dimension L S Z Product code12 x 1/2" 41 25 26 P4281G01204000 15 x 1/2" 46.5 25 31.5 P4281G01504000 18 x 1/2" 45.5 25 30.5 P4281G01804000 18 x 3/4" 49 30.5 33 P4281G01806000 22 x 1/2" 44 25 29 P4281G02204000 22 x 3/4" 48 30.5 32 P4281G02206000 28 x 3/4" 46 30.5 30 P4281G02806000 28 x 1" 51 37.5 32 P4281G02808000 35 x 1" 51 37.5 32 P4281G03508000

35 x 1 1/4" 55.5 50 34 P4281G03510000 42 x 1 1/2" 71 58 49.5 P4281G04212000

54 x 2" 80.5 70 55 P4281G05416000

P5086 45° Crossover Coupler Dimension L Z H Product code

12 111 82 24 P5086 01200000 15 123 100 28 P5086 01500000 18 123 100 31 P5086 0180000022 145 122 40 P5086 02200000

P4355 Connector with Flat Sealing Face (ISO 7 Rp)

Dimension L Z S Product code15 x 3/4" 42 10.5 29 P4355 01506000 18 x 3/4" 42 10.5 29 P4355 01806000 22 x 1" 49 15 36.5 P4355 0220800028 x 1" 52 19 45.5 P4355 02810000

35 x 1 1/2" 53 16 52 P4355 03512000

42 x 1 3/4" 64 15.5 58.5 P4355 04214000

54 x 2 3/8" 75 17 75 P4355 05419000

P5085 Crossover Coupler Dimension L Z H Product code

15 134 90 20 P5085 01500000 18 144 100 20 P5085 01800000 22 161 115 23 P5085 02200000

P5002 90° Bend Dimension L Z Product code

12 33 15 P5002 01200000

15 40 18 P5002 01500000

18 44 22 P5002 01800000

22 50 27 P5002 02200000

28 58 34 P5002 02800000

35 68 42 P5002 03500000

42 87 51 P5002 04200000

54 105 65 P5002 05400000

*All above measurements are in mm unless stated differently.*All above measurements are in mm unless stated differently.

NEW

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P4001G 90° Bend with Male Thread (ISO 7 R)Dimension L L1 Z Z1 S Product code

12 x 3/8" 38 40 20 20 15 P4001G01203000

12 x 1/2" 37 44 19 19 17 P4001G01204000

15 x 3/8" 46 48 22 22 17 P4001G01503000

15 x 1/2" 45 48 21 21 21 P4001G01504000

18 x 1/2" 46 50 22 22 21 P4001G01804000

18 x 3/4" 47 56 23 23 27 P4001G01806000

22 x 3/4" 51 59 27 27 27 P4001G02206000

28 x 1" 58 72 34 34 36 P4001G02808000

35 x 1 1/4" 73 89 47 47 44 P4001G03510000

42 x 1 1/2" 93 97 52 52 52 P4001G04212000

54 x 2" 110 130 64 74 60 P4001G05416000

P5041 45° Obtuse Elbow Dimension L Z Product code

12 24 6 P5041 01200000

15 30 8 P5041 01500000

18 31 9 P5041 01800000

22 34 11 P5041 02200000

28 38 14 P5041 02800000

35 44 18 P5041 03500000

42 57 21 P5041 04200000

54 67 27 P5041 05400000

P5001 90º Street ElbowDimension L L1 Z Product code

12 33 35 15 P5001 012000015 40 42 18 P5001 015000018 44 46 22 P5001 018000022 50 52 27 P5001 022000028 58 60 34 P5001 028000035 68 70 42 P5001 035000042 87 89 51 P5001 042000054 105 107 65 P5001 0540000

P5130 Equal Tee Dimension L Z L1 Z1 Product code

12 72 18 28 10 P5130 01212012 15 82 19 33 11 P5130 0151501518 84 17 38 13 P5130 01818018 22 90 20 37.5 13 P5130 02222022 28 96 24 43 19 P5130 02828028 35 98 23 48 22 P5130 03535035 42 130 29 65 29 P5130 04242042 54 150 35 75 35 P5130 05454054

P5040 45° Obtuse Street Elbow Dimension L L1 Z Product code

12 24 26 6 P5040 0120000

15 30 32 8 P5040 0150000

18 31 33 9 P5040 0180000

22 34 36 11 P5040 0220000

28 38 40 14 P5040 0280000

35 44 46 18 P5040 0350000

42 57 59 21 P5040 0420000

54 67 69 27 P5040 0540000

P4096G 90° Bend with Female Thread (ISO 7 Rp) and Threaded UnionDimension L L1 S1 S2 Z Z1 Product code

12 x 1/2" 56 33 29 27 39 18 P4096G01204000 15 x 1/2" 63.5 33 29 27 39.5 18 P4096G01504000 18 x 1/2" 74 33 29 27 50 18 P4096G01804000 18 x 3/4" 74 37 36.5 33 50 20.5 P4096G01806000 22 x 3/4" 75 37 36.5 33 51 20.5 P4096G02206000 22 x 1" 77 45 36.5 40 53 26 P4096G02208000 28 x 1" 83 47 45.5 40 59 28 P4096G02808000

35 x 1 1/4" 87 55 52 48 60 33.5 P4096G03510000 42 x 1 1/2" 101.5 59 58.5 55 60.5 37.5 P4096G04212000

54 x 2" 125 68 75 69 79 42.5 P4096G05416000

P4471G Wallplate Elbow (3 Hole) with Female Thread (ISO 7 Rp)Dimension L L1 d Z Z1 Product code

12 x 1/2" 40 34.5 40 22 19.5 P4471G01204000 14 x 1/2" 43.5 34.5 35 19.5 21.5 P4471G01404000 15 x 1/2" 46 34 40 22 21 P4471G01504000 16 x 1/2" 43.5 34.5 35 19.5 21.5 P4471G01604000 18 x 1/2" 45 37.5 40 21 22.5 P4471G0180400022 x 3/4" 52 49 50 28 32.5 P4471G02206000

P4132G Tee with Male Threaded Branch (ISO 7 R)Dimension L L1 Z Product code

15 x 3/4" x 15 45 40 21 P4132G01504015

18 x 3/4" x 18 45 40 21 P4132G01806018

22 x 3/4" x 22 48.5 50 24.5 P4132G02206022

28 x 3/4" x 28 50 45 26 P4132G02806028

35 x 3/4" x 35 50 50 24 P4132G03506035

42 x 3/4" x 42 55 50 14 P4132G04206042

54 x 1" x 54 69 64 23 P4132G05408054

54 x 1 1/4" x 54 72 66 27 P4132G05410054

*All above measurements are in mm unless stated differently.*All above measurements are in mm unless stated differently.

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P5130 Reduced Tee End And Branch Dimension L Z L1 Z1 L2 Z2 Product code

15 x 12 x 12 32 10 29 11 32 14 P5130 01512012

18 x 15 x 15 41 18 35 13 41 18 P5130 01815015

22 x 15 x 15 34 11 37 15 40 18 P5130 02215015

22 x 15 x 18 34 11 37 15 38 16 P5130 02215018

22 x 18 x 15 36 13 37 15 42 20 P5130 02218015

22 x 18 x 18 36 13 37 15 40 18 P5130 02218018

28 x 15 x 22 35 11 41 19 40 17 P5130 02815022

28 x 18 x 22 37 13 41 19 42 19 P5130 02818022

28 x 22 x 22 39 15 42 19 44 21 P5130 02822022

35 x 22 x 28 41 15 45 22 47 23 P5130 03522028

35 x 28 x 28 45 19 46 22 51 27 P5130 03528028

42 x 35 x 35 58 22 55 29 56 30 P5130 04235035

54 x 54 x 42 69 29 71 35 76 40 P5130 05454042

P5130 Tee Reduced End

Dimension L Z L1 Z1 L2 Z2 Product code

15 x 15 x 12 33 11 33 11 33 15 P5130 01515012

18 x 18 x 15 42 18 36 14 42 17 P5130 01818015

22 x 22 x 15 45 23 39 16 45 21 P5130 02222015

22 x 22 x 18 38 15 38 15 42 20 P5130 02222018

28 x 28 x 15 43 19 43 19 51 29 P5130 02828015

28 x 28 x 18 43 19 43 19 49 27 P5130 02828018

28 x 28 x 22 43 19 43 19 48 25 P5130 02828022

P5130 Reduced Tee BranchDimension L Z L1 Z1 Product code

15 x 12 x1 5 78 17 29 11 P5130 01512015

18 x 12 x 18 64 10 31 13 P5130 01812018

18 x 15 x 18 82 15 35 13 P5130 01815018

22 x 12 x 22 66 10 33 15 P5130 02212022

22 x 15 x 22 82 19 37 15 P5130 02215022

22 x 18 x 22 84 17 37 16 P5130 02218022

28 x 15 x 28 82 17 42 20 P5130 02815028

28 x 18 x 28 84 18 41 17 P5130 02818028

28 x 22 x 28 90 19 42 19 P5130 02822028

35 x 15 x 35 74 11 44 22 P5130 03515035

35 x 18 x 35 78 13 44 22 P5130 03518035

35 x 22 x 35 82 15 45 22 P5130 03522035

35 x 28 x 35 90 19 46 22 P5130 03528035

42 x 22 x 42 102 15 52 29 P5130 04222042

42 x 28 x 42 110 19 53 29 P5130 04228042

42 x 35 x 42 116 22 55 29 P5130 04235042

54 x 22 x 54 110 15 58 35 P5130 05422054

54 x 28 x 54 118 19 59 35 P5130 05428054

54 x 35 x 54 124 22 61 35 P5130 05435054

54 x 42 x 54 138 29 71 35 P5130 05442054

P5130 Reduced Tee Both Ends Dimension L Z L1 Z1 L2 Z2 Product code

12 x 15 x 12 32 14 32 10 32 14 P5130 01215012

15 x 18 x 15 38 16 33 11 38 16 P5130 01518015

15 x 22 x 15 41 19 34 11 41 19 P5130 01522015

18 x 22 x 18 40 18 36 13 40 18 P5130 01822018

22 x 28 x 15 45 22 39 15 45 22 P5130 02228022

P5301 Stop EndDimension L L1 Product code

12 23 18 P5301 01200000

15 27 22 P5301 01500000

18 27 22 P5301 01800000

22 28 23 P5301 02200000

28 29 24 P5301 02800000

35 32 26 P5301 03500000

42 42 36 P5301 04200000

54 46 40 P5301 05400000

P4060G Looped Wallplate Dimension L Z L1 Product code

15 56 32 50 P4060G01504000

18 56 32 50 P4060G01804000

22 65 41 50 P4060G02204000

P5130G Tee with Female Threaded Branch (ISO 7 Rp)Dimension L L1 Z Z1 S Product code

12 x 12 x 1/2 80 20 22 35 26 P4130G01204012

15 x 15 x 3/8" 85 23.5 18.5 35 22 P4130G01503015

15 x 15 x 1/2" 90 23 21 38 26 P4130G01504015

18 x 18 x 1/2" 90 25 21 40 26 P4130G01804018

22 x 22 x 1/2" 97 27 24.5 42 26 P4130G02204022

22 x 22 x 3/4" 97 28.5 24.5 45 32 P4130G02206022

28 x 28 x 1/2" 97 30 24.5 45 26 P4130G02804028

28 x 28 x 3/4" 105 33.5 28.5 50 32 P4130G02806028

35 x 35 x 1/2" 100 33 24 48 26 P4130G03504035

42 x 42 x 1/2" 110 35 14 50 26 P4130G04204042

54 x 54 x 1/2" 132 40 20 55 26 P4130G05404054

*All above measurements are in mm unless stated differently.*All above measurements are in mm unless stated differently.

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