GT Steel Fabrication Profile

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Fabrication Services 1

Transcript of GT Steel Fabrication Profile

Page 1: GT Steel Fabrication Profile

Fabrication Services

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ISO 9001:2008 OHSAS 18001:2007ISO 14001:2004

Operational excellence

Consistent alignment ofcapabilities and internalprocesses with the customervalue proposition is the core

Premier Customer Service

We continuously seek toimprove our processes so thatthe products and services meetand exceed customerexpectations

Deliver business results

We work and win as a team by promising and delivering the best results

Gulf Turrets is committed to being the most trusted structural steel fabrication, telecommunicationinfrastructure and allied service providers by delivering Quality Products and Services on time.

We dedicate ourselves to implement Quality, Occupational Health, Safety and EnvironmentalManagement Systems as perBS EN ISO 9001:2008 Quality Management SystemsBS EN ISO 14001:2004 Environmental Management SystemsBS OHSAS 18001:2007 Occupational Health and Safety Management Systems

U.A.E.

Oman

QatarBahrain

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● U.A.E. - DubaiBAHRAIN ●

● OMAN

● QATAR● U.A.E. - Abu Dhabi

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Our Commitment

Quality, Occupational Health, Safety and Environmental Management Systems Policy

Gulf Turrets is committed to be amongst the most trusted telecommunication infrastructure and allied service providers by delivering Quality Products and Services.

We dedicate ourselves to implement Quality, Occupational Health, safety and Environmental Management Systems as per BS EN ISO 9001:2008 Quality Management Systems-Requirements, BS EN ISO 14001:2004, Environmental Management Systems–Requirements & BS OHSAS 18001:2007 Occupational Health and Safety Management Systems-Requirements and continually improve its effectiveness.

Gulf Turrets shall ensure governance through the pursuit of operational excellence

• By enhancing competency levels of personnel• By minimizing the creation of wastes and prevention of pollution in order to reduce the environmental impacts

associated with our work• Prevention of injury and ill health by ensuring safe working methods and monitoring OH&S performance• Commitment to meet or exceed applicable legal and other statutory requirements

Safety Prioritised

Safety is an absolute priority. As illustrated by the following measures, compromise is simply not an option:

Comprehensive OH & S Plan continually reviewed and enhanced Rigorous staff induction process with extensive training in safety procedures Robust risk-assessment processes Work-Method Statements – tailored to minimise risk - provided to clients at the outset of every job All safety processes regularly audited by independent consultant

Respecting and safeguarding the environment

Developed an in-house program aimed at attaining best practice environmental management, utilising the principle of ecologically sustainable development to limit the environmental impact of site operation

Quality Demanded

We aim to deliver nothing less than a totally conforming product. Consequently we place a huge emphasis onensuring quality. As part of our quality processes we regularly engage independent approved authorities tocomplement our in-house testing. Detailed inspection reports are supplied to clients throughout the project fortheir peace of mind.

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Operation & Services

TURNKEY SOLUTION

Gulf Turrets services include design,detailing, fabrication, galvanisingand installation of Steel CivilStructures, Telecom Towers,Telecom Equipment Shelters,fabricated structures, IndustrialSolutions and miscellaneous works.

We have progressively grown in ourcapabilities for steel fabrication andits allied services support in theGCC. Utilising new technologies andapproaches has helped meet thedemanding industry challenges. Thein-house pool of qualified andexperienced engineers, detailers,structural fabricators, riggers,welders, electricians etc constantlyseek to add value to the projectrequirements.

Customer Focus + Technical Capability + Timely Delivery =

Project Management

Gulf Turret’s experienced, well-trained and disciplined project managers follow proven management procedures. Utilisingplanning management tools gives full control of quality, cost and program ensuring successful project management.

Design Consultancy & Detail Engineering :

We are equipped with a strong and efficient Engineering Team that consists of structural engineers and detailing engineers. Support is provided to consultant engineers, steel fabrication/erection companies in the preparation of Design drawings, GA drawings, project specifications, workshop drawings, erection drawings, maps and associated material list, bolt list, painting area and the assembly list.EXPERTISE – Design, 3D Modelling, Detail engineering, Connection design, Shop drawings and Erection drawings.

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Operation & Services

OUR TEAM

Our people are our real asset! The team comprises of Project Management, Quantity Surveying, Design and Drafting,QA / QC, Engineers and Foremen. Steel fabrication section, Telecom section, MEP section, Low voltage section for CCTV,Access Control, Pole barrier, PA etc., Aluminium / Glass works, HSE department etc. All with proven track record andunrivalled experience.

Site Installation & Erection :

Gulf Turrets offers years of on-site erection capabilites for steel structures, telecom towers , plate works and tanks which extends our services beyond steel fabrication and allows us to offer our clients a complete solution package for even the most complex site requirements.

Highly experienced in complex erection methodologies including tension structures and modularisedtechniques. Qualified and experienced riggers, elevated work platforms, mobile welding units

Technical Services :

We provide technically qualified personnel to wide range of industrial sectors like ship building and maintenance, heavy metal industries, engineering and contracting, Oil & Gas, Technical power plant, refineries etc.

Engineering : Structural Engineers, Project Engineers, Site Engineers & Supervisors

HSE & QA/QC : QA/QC Engineers, Inspectors for Welding, Painting; Safety Engineers & Safety Officers

Skilled Operatives : Riggers, welders, technicians, structural fabricators, pipe fabricators, ducting men and painters

Fasteners (Bolts & Nuts) :

The Trading division sets its benchmark to be a leading player in the distribution and supply of quality fastening solutions in the Middle East.

High tensile steel / Stainless Steel fasteners, Threaded bars, Anchor Bolts, Nuts, Washers available in various finishes.

We have a fleet of delivery vehicles to carry the finished products to the site which are duly received by the site crew. All care is taken at this stage to ensure that the materials reach right, in good shape and on time.

Trial Erection & Assembly :

Trial Erection is done based on the client requirements.

Protective Treatment:

Blasting : Abrasive blasting of steel surfaces is done upto Sa 2.5 finish.

Protective Treatment:

Painting : Our capabilities range from structures with simple primer base-coat right through to complex finishes and treatments such as multi-coat, high build epoxy and architectural finishes.

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Steel Civil Structures:

Industrial sheds, K-Span Structures,

Lattice steel structures, Cold Form

Structures, Canopies, Truss, Walk ways,

Mezzanine, Architectural roof

structures, Staircases, Balustrades &

handrails, Fence post & accessories etc.

Telecom Structures:

Telecommunication Towers, Monopoles,

Guyed Masts, Rooftops, Platforms,

Antenna Supports, Brackets, Camouflage

Poles, Doppler Radar towers, Sensor

towers, Retractable masts, Technical

lifts & lifting devices, Anti Climbing

Systems, Equipment Shelters etc.

Industrial Solutions:

Process and Storage tanks, Pipe racks,

Conveyor systems, Crane Girders,

Monorails, Process piping works (MS, SS,

CS, Ductile Iron), Vessel Platforms/

decks, pipe works, Cranes, SPM’s etc.

Precision Machining:

Tight tolerance parts for Aerospace,

Defence, Automobile, Tooling etc.

Aluminium Works:

Door, Window, Ladder, Partition Wall

Cladding, Architectural finishing, etc.

Miscellaneous Works:

Prefabricated Equipment Shelters, Field

Auxiliary Rooms, Electrical Poles,

Earthing Accessories etc.

Operation & Services

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Continual investment in modernprocessing equipment and workforcetraining program, including leanmanufacturing, ensures we maintain anefficient production facility

CNC Angle Line for Punching, Marking, Cutting CNC Beam/ Channel Drilling & Cutting Line CNC Profile Cutting CNC Plate Punching and Drilling Hydraulic Shearing Machine Radial Drilling Machine Ironworker for Angles/ Channels/Rods Pipe Notching Hydraulic Press

Vertical Machining Centre, Turn Mill Centre Tool Grinding, Buffing, Surface Grinding Conventional Lathe, Jig Boring Shaping, Milling, Radial Drilling Co-ordinate Measuring Machine

Facility : Equipment and Machinery

CNC Beam Drilling & Cutting Line

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Facility : Equipment and MachineryMore than 9000 sqm; 25+ Machinery; 70+ Fabrication Associates;

500 Tons / Month Production Capacity

Total Fabrication Yard - 9,000 sqm• Covered Bays 1,500 sqm• Handling & Storage 1,000 sqm• Assembly Area 1,500 sqm• Office Space 100 sqm• Warehouse 3,000

sqm

Dedicated blasting and painting areas, both covered and open, for surface preparation 1,300 sqm

To meet the increasing demand of orders with short lead time, we maintain around 1,000 MT of raw material storage

GT Resource : 700+ AssociatesFabrication Resource : 70+ Associates10+ Certified Welders20+ Steel Fabricators16 Erection and Installation Team10 Blasters & Painters4 EngineersQHSE Officer, Quality Engineer (ASNT Level-II, Certified Welding Inspector-CSWIP 3.1, Certified Painting Inspector-BGAS Gr 2), Quality Inspectors, Operators & Drivers

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General Fabrication

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Precision MachiningWhere dimensional accuracy and surface finish are required, the precision machining division caters to the requirement of industry.

Some components made by the Machining Division : • Machined Adaptor, Fan Adaptor, Lock pin, • Door Hinge, Stopper, sleeve, Long Bush• Fuel Neck Housing, Shim Hatch• Alternator Pulley, Alternator Bracket

• Pulley Shaft, Pulley Washer, Pulley Bearing Holder• Spigot bolt, Clevis Pin, Pin, Bushing • Handle, Spacer, Long Bolt, Eye Bolt• Compressor Connection

• Hinge Mounting block, Holder block • Wheel Mounting Isolator, Locking Bracket• Pivot pin, Gas spring stopper• Pin Guide Block, Rod Handle, Rifle Cover, Rubber Seal

Machining Section Equipment Vertical Machining Centre, Turn Mill Centre Co-ordinate Measuring Machine Tool & Cutter Grinding, Surface Grinding Conventional Lathe, Milling, Buffing Shaping, Band Saw Radial Drilling

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Major Clients

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Gulf Turrets S.P.CP.O. Box: 2454, ManamaKingdom of BahrainTel: +973 17 180471Fax: +973 17 180521

Gulf Turrets W.L.LP.O. Box: 16553, Doha,State of QatarTel: +974 44581069Fax: +974 44581189Email: [email protected]

Gulf Turrets & Partners L.L.CP.O. Box: 1205, P.C. – 114,Muscat, Sultanate of OmanTel: +968 24 550681Fax: +968 24 550682

Gulf Turrets L.L.CP.O. Box: 105364, Abu Dhabi,United Arab EmiratesTel: +971 2 5633249Fax: +971 2 5633297

Gulf Turrets L.L.CP.O. Box: 29528, Dubai,United Arab EmiratesTel: +971 4 8801547 / 48Fax: +971 4 8801560

Email: [email protected] Website: www.gulfturrets.com

Customers rely upon our experience, expertise and commitment to quality. We have an open mind ready toembrace new opportunities and driven to deliver exceptional value

Contact Us

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