GRUNDFOS HILGE HYGIENIC PUMPS APV PUMA …€¦ · A brand new Grundfos Hilge F&B-HYGIA is...

GRUNDFOS HILGE HYGIENIC PUMPSAPV PUMA REPLACEMENT GUIDE

32 GRUNDFOS HILGE F&B HYGIA CATALOGUEINTRODUCTION

F&B HYGIA RANGE

SERVICE SOLUTIONS

THE GRUNDFOS HILGE F&B-HYGIA IS AT THE FOREFRONT OF RELIABILITY AND PERFORMANCE

WHY UPGRADE TO AN F&B-HYGIA?

FURTHER BENEFITS

Grundfos was founded in Denmark in 1945 by Poul Due Jensen. Today, the company is owned by the Poul Due Jensen Foundation whose purpose is to develop and expand the Grundfos Group on a financially sound basis and ensure that it remains an independent company.

One of the ways in which the Foundation achieves this is by reinvesting most of the profit in Research and Development of innovative, energy efficient pumps and solutions in a responsible manner and to a high standard of quality in harmony with the values established by the founder. A part of the reinvestment is also to make strategic acquisitions of like minded companies with complimentary products that add value to the complete Grundfos offering. Hilge was such an acquisition in 2004.

Started by Peter Hilge in Germany, in 1862, Hilge grew to become renowned for hygienic food grade pumps that met the exacting materials and specifications for the brewery, dairy, soft drinks, food and pharmaceutical industries.

A brand new Grundfos Hilge F&B-HYGIA is typically a similar cost of a refurbished obsolete hygienic pump such as an APV Puma*†. Often with only minimal pipework modifications a new pump overcomes the challenges faced with managing the constant “at risk” status of keeping obsolete equipment running:

• Frequent maintenance requirements

• increased service and repair costs

• locating suitable replacement parts and expertise

• identifying vendors of used equipment and proving provenance

• mitigating unplanned downtime

• installing plant with little or no warranty

For added peace of mind, all Grundfos Hilge F&B-HYGIA pumps purchased to the end of 2015 now come with:

• a free Pump Service Kit

PLUS

• a free 5 Year Warranty (subject to terms and conditions, see website for details)

We are committed to supporting you and ensure the conversion from obsolete APV Puma* pumps to Grundfos Hilge high efficiency equivalents is as simple as possible, we have produced this conversion guide comparing pump performance curves and dimensional drawings to illustrate the differences.

Developed especially for food, beverage and certain pharmaceutical applications, the Grundfos Hilge F&B-HYGIA is a proven success. Manufactured from cold rolled 316L stainless steel and with an electro-polished surface finish the

Our full range of products and service solutions means that there are few applications we cannot handle and our global presence ensures complete coverage.

We understand you’re an industry professional focussed on your core business, you’re concerned about maximising performance, delivering efficiency gains and minimising operational downtime.

Running plant with old and obsolete equipment is a risk to your business. High maintenance and running costs, production downtime and supply chain challenges all create unnecessary pressure and have a negative impact on your business.

With Grundfos standing by your side, now it is easier than ever to remove these pressures and focus on making your plant and processes robust, effective and energy efficient.

Over the last 10 years Grundfos has continued to invest in the legacy established by the Hilge family, enabling the product range to take advantage of the many advances in materials, control, motor technology, energy efficiency and innovative service tools. Today’s Grundfos Hilge range represents achievements in downtime-minimising reliability, energy-saving performance and user-valued functionality.

We are the world’s largest pump manufacturer producing 16 million pumps a year, meaning we can be a strong partner for you and a total solution provider. We pioneer new technologies and services and we continuously strive for perfection.

Grundfos is about more than pumps. We deliver solutions, not just products, we understand how our products fit the overall installation and we are capable of delivering the support, assistance, consultancy and service required to develop the best solution for you.

In addition a new Grundfos Hilge F&B-HYGIA delivers:

• significant financial and environmental energy efficiency benefits

• maximum field-proven reliability

• readily accessible, responsive service

• genuine spare parts, available from a variety multiple suppliers

range is fully hygienic, EHEDG compliant and designed for cleaning in place (CIP). Powered by Grundfos’ IE3 energy efficient motors, the F&B-HYGIA also offers significantly reduced running costs compared to traditional motor types.

Establishing long-term relationships with customers and building partnerships is of great importance to us and we believe we can add value to your business.

*APV and PUMA are registered trademarks of SPX Flow Technology. Neither SPX Flow Technology nor its subsidiaries are associated with or endorse the contents of this guide.

† or similar styled products.

KEY GRUNDFOS FIGURES

MILLION PUMPS PRODUCED PER YEAR

16......................................


BILLION EURO TURNOVER IN 2013

3.1......................................


OF 2013 TURNOVER INVESTED IN R&D

5.6%......................................

54

F&B HYGIA I/40/40PERFORMANCE RANGE

DIMENSIONS & DESIGNDIMENSIONS & DESIGN

APV PUMA 1 1/2"/2"/7"Motor sizes 0.75kW & 1.1kW2 pole motor speed, 50HzCasing connections 1.5" x 1.5" RJT or IDF

TECHNICAL DATA• Flow up to 20 m3/hr• Head up to 14m• Temperature up to 95oC,

higher on request• System pressure up to 16 bar

A= 235B= 170C= 310

A= 144B= 122C= 158

D= 75E= 591F= 320

D= 70E= 550F= 208

G= 68 DNE= 40 (1.5")DNA= 40 (1.5")

PERFORMANCE RANGE

GRUNDFOS HILGE F&B HYGIA CATALOGUEAPV PUMA 1 1/2"/2"/7"

Motor sizes 1.1kW & 1.5kW2 and 4 pole motor speed, 50Hz

A= F&B HYGIA I/40/40/1.1/41.5" x 1.5" RJT = 987658501.5" x 1.5" IDF = 98765849(145 x 6mm diameter impeller)

B= F&B HYGIA I/40/40/1.5/21.5" x 1.5" RJT = 987660231.5" x 1.5" IDF = 98766024(115 x 4mm diameter impeller)

G= 85DNE= 40 (1.5")DNA= 40 (1.5")

A= (77mm diameter impeller)

B= (89mm diameter impeller)

C= (96mm diameter impeller)

D= 102mm diameter impeller)

E= (112mm diameter impeller)

Hea

d (m

)

Flow (m3/hr)

All dimensions in mm (inches)

Hea

d (m

)

Flow (m3/hr)

0.75kW 1.1kW

76

F&B HYGIA I/50/50PERFORMANCE RANGE


APV PUMA 2"/2"/9"

A= 235B= 160C= 310

A= 249B= 151C= 270

D= 75E= 591F= 320

D= 89E= 645F= 312

G= 97DNE= 50 (2")DNA= 50 (2")

PERFORMANCE RANGE

GRUNDFOS HILGE F&B HYGIA CATALOGUEAPV PUMA 2"/2"/9"

Motor sizes 1.5kW, 2.2kW & 3.0kW2 pole motor speed, 50HzCasing connections 2" x 2" RJT or IDF

TECHNICAL DATA• Flow up to 35 m3/hr• Head up to 39 m• Temperature up to 95oC,


Motor sizes 2.2kW, 3.0kW & 4.0kW2 pole motor speed, 50Hz

G= 75DNE= 50 (2")DNA= 50 (2")

A= F&B HYGIA I/50/50/2.2/22" x 2" RJT = 987660272" x 2" IDF = 98766021(125 x 4mm diameter impeller)

B= F&B HYGIA I/50/50/2.2/22" x 2" RJT = 987679832" x 2" IDF = 98767985(140 x 6mm diameter impeller)

C= F&B HYGIA I/50/50/3/22" x 2" RJT = 987679842" x 2" IDF = 98767986(155 x 6mm diameter impeller)

D= F&B HYGIA I/50/50/4/22" x 2" RJT = 987679872" x 2" IDF = 98767988(155 x 9mm diameter impeller)






F= (178mm diameter impeller)


Hea

d (m

)

Flow (m3/hr)

Hea

d (m

)

Flow (m3/hr)

3kW

2.2kW

1.5kW

98

F&B HYGIA II/65/50PERFORMANCE RANGE


APV PUMA 2"/2 1/2"/9"

A= 260B= 200C= 310

A= 249B= 152C= 265

D= 116E= 700F= 370

D= 89E= 659F= 322

G= 97 DNE= 65 (2.5")DNA=50 (2")

PERFORMANCE RANGE

GRUNDFOS HILGE F&B HYGIA CATALOGUEAPV PUMA 2"/2 1/2"/9"

Motor sizes 2.2kW, 4.0kW, 5.5kW & 7.5kW2 pole motor speed, 50HzCasing connections 2.5" x 2" RJT or IDF



Motor sizes 2.2kW, 4.0kW & 7.5kW2 pole motor speed, 50Hz

G= 98DNE= 65 (2.5")DNA= 50 (2")

A= F&B HYGIA II/65/50/2.2/42.5" x 2" RJT = 987660282.5" x 2" IDF = 98766064(230 x 9mm diameter impeller)

B= F&B HYGIA II/65/50/4/22.5" x 2" RJT = 987660312.5" x 2" IDF = 98766048(155 x 6mm diameter impeller)

C= F&B HYGIA II/65/50/7.5/22.5" x 2" RJT = 987660332.5" x 2" IDF = 98766049(170 x 12mm diameter impeller)

D= F&B HYGIA II/65/50/7.5/22.5" x 2" RJT = 987660392.5" x 2" IDF = 98766050(190 x 12mm diameter impeller)








Hea

d (m

)

Flow (m3/hr)

Hea

d (m

)

Flow (m3/hr)

2.2kW

4kW

5.5kW 7.5kW

1110



APV PUMA 2"/3"/9"

A= 260B= 214C= 350

A= 252B= 152C= 265

D= 110E= 775F= 485

D= 89E= 660F= 322

G= 94 DNE= 80 (3")DNA= 50 (2")

PERFORMANCE RANGE


Motor sizes 4.0kW, 5.5kW, 7.5kW & 11.0kW2 pole motor speed, 50HzCasing connections 3" x 2" RJT or IDF



Motor sizes 4.0kW, 7.5kW & 11kW2 pole motor speed, 50Hz

G= 98DNE= 80 (3")DNA= 50 (2")

A= F&B HYGIA II/80/50/4/23" x 2" RJT = 987660363" x 2" IDF = 98766063(145 x 6mm diameter impeller)

B= F&B HYGIA II/80/50/7.5/23" x 2" RJT = 987660373" x 2" IDF = 98766066(150 x 12mm diameter impeller)

C= F&B HYGIA II/80/50/11/23" x 2" RJT = 987660413" x 2" IDF = 98766067(175 x 12mm diameter impeller)

D= F&B HYGIA II/80/50/11/23" x 2" RJT = 987676673" x 2" IDF = 98766069(190 x 12mm diameter impeller)








Hea

d (m

)

Flow (m3/hr)

Hea

d (m

)

Flow (m3/hr)

7.5kW

7.5kW

5.5kW

4kW

1312



APV PUMA 2"/3"/11"

A= 260B= 213C= 350

A= 252B= 152C= 270

D= 119E= 775F= 485

D= 89E= 660F= 322

G= 94 DNE= 80 (3")DNA= 50 (2")

PERFORMANCE RANGE


Motor sizes 5.5kW, 7.5kW, 11.0kW & 15.0kW2 pole motor speed, 50HzCasing connections 3" x 2" RJT or IDF



G= 98DNE= 80 (3")DNA= 50 (2")

A= F&B HYGIA II/80/50/5.5/23" x 2" RJT = 987660423" x 2" IDF = 98766070(170 x 6mm diameter impeller)

B= F&B HYGIA II/80/50/7.5/23" x 2" RJT = 987660433" x 2" IDF = 98766068(175 x 12mm diameter impeller)

C= F&B HYGIA II/80/50/11/23" x 2" RJT = 987660443" x 2" IDF = 98766081(205 x 7mm diameter impeller)

D= F&B HYGIA II/80/50/15/23" x 2" RJT = 987660453" x 2" IDF = 98766090(220 x 9mm diameter impeller)

E= F&B HYGIA II/80/50/15/23" x 2" RJT = 987660463" x 2" IDF = 98766082(200 x 18mm diameter impeller)







Hea

d (m

)

Flow (m3/hr)

Hea

d (m

)

Flow (m3/hr)

5.5kW

7.5kW

11kW

15kW

Motor sizes 5.5kW, 7.5kW, 11.0kW & 15.0kW2 pole motor speed, 50Hz

1514

F&B HYGIA II/100/80


APV PUMA 3"/4"/11"

A= 260B= 201C= 350

A= 210B= 200C= 304


D= 107E= 775F= 485

D= 106E= 746F= 350

G= 85DNE= 100 (4")DNA= 80 (3")

G= 102 DNE= 100 (4")DNA= 80 (3")

PERFORMANCE RANGE


PERFORMANCE RANGEMotor sizes 18.5kW & 22.0kW2 pole motor speed, 50HzCasing connections 4" x 3" RJT or IDF



A= F&B HYGIA II/100/80/18.5/24" x 3" RJT = 987660654" x 3" IDF = 98766047(185 x 12mm diameter impeller)

B= F&B HYGIA II/100/80/15/24" x 3" RJT = 987660624" x 3" IDF = 98766061(170 x 12mm diameter impeller)A= (153mm diameter impeller)


Hea

d (m

)

Flow (m3/hr)

Hea

d (m

)

Flow (m3/hr)

18.5kW 22kW

Motor sizes 15.0kW & 18.5kW2 pole motor speed, 50Hz

1716 GRUNDFOS HILGE F&B HYGIA CATALOGUECASE STUDY


GLOBAL RESEARCH CENTRES

4......................................


EMPLOYEES

19,000......................................

CASE

STU

DY

FULL-LINE SUPPLY BRINGS SAVINGS TO WINE BOTTLING PLANTAVONMOUTH - UKIt started with boxes of wine - very big ones. Every day, tankers bring 12-15 shipping containers from the docks at Avonmouth, UK, to Accolade Park, the largest of the global company’s European wine importing and distributing operations.

Each container holds up to 25,000 litres of wine. The Accolade Park site extracts the wine, bottles or boxes it, then ships it out for distribution in the UK and Europe. The problem was that too much wine was getting left behind in the container bags. “As you pump the wine out, the bags collapse,” says Julian Rainbow, the company’s Utilities and Process Engineering Manager. The collapsed bags made it difficult to reach the liquid near the end of the pumping process. So the company sent out a challenge to different pump manufacturers: Reduce our losses.

After a trial period, Grundfos won the bid with its Liquid Ring SIPLA pump range – the best performer of all the products tested.

Part of this solution lay in finding energy efficient pumping solutions – from water supply and distribution to boiler feeding to processing and cleaning and all the way to effluent treatment. “Grundfos suggested they could provide a lot more than just those tanker offloading pumps,” Rainbow says. “We liked what we saw with all their controls and modern designs. It gave us the best opportunity to make some savings from an energy point of view as well. And that’s why this site has predominantly Grundfos systems in it.”

In a tour through one of the tank houses, Rainbow spreads his arm out in a broad gesture.

“Certainly wherever you look there are Grundfos pumps dotted around,” he says, adding that Accolade Park specified Grundfos throughout the entire process.

Dure says, “Our global manufacturing already supplies the leading OEM companies that would supply to this type of process - in this case Krones. This cleared the way for strong communication among all parties.”

ONE REPLACEMENT

Accolade’s previous plants used several different pump suppliers, he adds. That meant the factory needed to stock spare parts for all the different types of impellers, seals, motors and so on.

The company also rebuilt its pumps annually for some applications. “We knew if we didn’t, we’d get a failure 18 months down the road,” Rainbow says. Going with Grundfos as one full-line supplier has meant a large cut in costs for spares due to the large degree of interchangeable parts on different products, he says – not that the spares have been so necessary.

“In the two and a half years we’ve been running, the mean time between failures is huge, says Wallburton. “I can’t think of one instance where a pump has been at fault for a failure.”

In fact, of the 100 or so Grundfos pumps onsite, only one has needed replacement due to a bearing failure.

“We knew it was going to fail,” says Rainbow. “We had a window of opportunity to replace it, and it only took a couple of hours. The commonality of spare parts is very, very good. It could have been a whole different story, but it was fantastic.”

Wallburton adds, “If you think of the speed and scope of our operation compared to what we had previously, we’re running longer hours, seven days a week, at higher rates. The attrition on pumping gear is higher, yet we’ve only had one failure. “It is quite a good success story,” he says. “From an end-user’s point of view, reliability has been absolutely excellent, maintenance has been minimal and the lifecycle costs to me are very impressive.

It’s something I will take forward when I’m looking for speccing future equipment.”

Rainbow tells the story accompanied by Grundfos’ Ian Dure, Key Account Manager for Grundfos Industry, Water and Waste in the UK. Dure says, “You were leaving behind 300 litres beforehand. What did we get that down to?”

“The best we had was 60 litres – the average is 100,” says Rainbow. “So,” Dure says, “at a loss of about one British pound per litre, going from 300 pounds to 100 pounds, and with 12 to 15 containers a day, if you multiply the savings across each container, the cost of the new solution paid for itself in a couple of days, including the installation costs.” “It was an excellent trial,” Rainbow adds. “Nobody else provided the same kind of technical support and background for the trial, and we were very pleased with that.”

ONE FULL-LINE SUPPLIER

At the time, Accolade was designing a new facility to replace the two, ageing plants in the area. “We were looking for ways to improve the company’s carbon footprint locally,” says Neil Wallburton, Engineering Manager.

1918 GRUNDFOS HILGE F&B HYGIA CATALOGUEF & B HYGIA PUMP - A VIEW INSIDE

The F & B Hygia hygienic centrifugal pump is manufactured from deep drawn and rolled 316 stainless steel, with an electro-polished surface finish it is ideally suited to pumping food and beverage products where a CIP (Cleaning in place) regime is in operation, ensuring hygiene standards are maintained at all times.

The semi open impeller and annular casing arrangement have low shear characteristics, ensuring gentle product handling of shear sensitive products and some solids handling ability.

The pumps are fitted with Grundfos high efficiency IE3 motors as standard,

minimising power consumption, in addition the low noise characteristics improve the working environment.

The pumps are a robust construction backed by the 5 year warranty and free service kit to guarantee peace of mind.

F & B HYGIA PUMP - A VIEW INSIDE


COMPANIES80+......................................


COUNTRIES55+......................................

Grundfos high efficiency IE3, low noise motor. Standard IEC B5 flange400v/3 phase/50Hz IP55 enclosure

316 stainless steel pump shaft to suit standard IEC motor dimensions

Seal is mounted directly behind the impeller for easy maintenance access, and good cleaning / cooling.

Optional low pressure flush / quench seal also available.

Pumps are supplied with pre drilled seal flush connection points, for low pressure flush / quench. max 0.5 bar

Hygienic male threaded connections to RJT and IDF standards, sized to match existing pump where possible.

316 Stainless steel semi openimpeller, low shear for gentle product handling and some solids capability.

MOTOR

PUMP SHAFT

MECHANICAL SEAL, SINGLE INTERNAL IN SiC/SiC/EPDM MATERIALS AS STANDARD

Stainless steel bracket, pre drilled to suit multiple motor flange sizesfor simple upgrade

PUMP / MOTOR BRACKET

SEAL FLUSH CONNECTION

CASING

IMPELLER

Internationally recognised certification promises you thorough CIP/SIP cleaning between batches keeping contamination risks at an absolute minimum.

Carter Pumps Ltd Beechfield Road, Hopton Industrial Estate Devizes, Wiltshire, SN10 2DX Tel: 01380 734900 Email: [email protected] www.carterpumps.co.uk

Authorised Grundfos Distributor

GRUNDFOS HILGE HYGIENIC PUMPS APV PUMA …€¦ · A brand new Grundfos Hilge F&B-HYGIA is...

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