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Transcript of Growth of Integrated Simulation Training - · PDF fileTraining simulators with Sonar . 2001...
Subsea Services Division Thursday, 16 February 2012
Growth of Integrated Simulation Training
Simon Marr Robotic Technologies Business Development Manager Fugro Subsea Services Limited
Soren Einar Veierland Business Manager, Offshore, Kongsberg Maritime, Simulation & Training
Subsea Services Division Thursday, 16 February 2012
• Growth Drivers
• Notable Milestones in Simulator Development
• What Industry now Expects
• Fugro Solution for all Subsea Training
• Case Study: Simsea Simulation Centre
• Kongsberg Integrated Vessel Simulator and integrated training applications
Outline
Subsea Services Division Thursday, 16 February 2012
Growth Drivers
Environmental • Drilling and production moving into more
extreme and hazardous environments.
Legislative • Protection of the environment; • Safety of offshore personnel; • Competency standards; • Planning and recording operations for
greater accountability. Technological • More accurate dynamic behaviours; • More operational realism; • Complexity of ROV deployed tooling; • Expensive bespoke hardware replaced by COTS PCs; • Easier integration with Ship communications.
COST OF OFFSHORE OPERATIONS
Subsea Services Division Thursday, 16 February 2012
Subsea Training Simulator Development Significant Milestones
1995 – Submarine Rescue 1997 – Commercial ROV Pilot Training simulators with Sonar 2001 – Advanced Training Simulator for subsea pipe joining 2009 – User-Friendly, Multi-Purpose Simulator – supporting all subsea activities for entire life of field
Subsea Services Division Thursday, 16 February 2012
More Offshore Realism and Trusted Physics
IMCA R 004 Rev. 3 July 2009: Code of practice for the safe and efficient operation of remotely operated vehicles
IMCA C 014 August 2011: Guidance on the Use of Simulators • Replicate Operator Interface
• Real-world Visuals • Environmental Realism • Behavioural Realism • Fault, Error and Failure Generation • Logging • Wider scope of use
Subsea Services Division Thursday, 16 February 2012
DeepWorks: Complete Subsea Simulation
Hardware Pilot console
Instructor console Control interface
Master arm
Software Import tools
Graphics Models DeepWorks
Expertise Engineering
Offshore
Subsea Services Division Thursday, 16 February 2012
DeepWorks: One Simulator – Many Applications
Engineering – Installation Support – Live Monitoring – Pilot Training
Dynamic, Hydraulic and Electrical properties exposed for:
• Fast conceptualisation
• Early understanding of design feasibility and limitations
• Procedures development and validation: catering for best and worse case scenarios
Subsea Services Division Thursday, 16 February 2012
DeepWorks: One Simulator – Many Applications
Engineering – Installation Support – Live Monitoring – Pilot Training
• Co-ordination of vessel and crane • Rehearsing deployment procedures • Understanding and staying within safe
limits of operation
Subsea Services Division Thursday, 16 February 2012
DeepWorks: One Simulator – Many Applications
Engineering – Installation Support – Live Monitoring – Pilot Training • Live position feedback
• Monitor movement of mobile assets • Aid long range pilot navigation • Regulate vessel positioning and winch
operations in real time
Subsea Services Division Thursday, 16 February 2012
DeepWorks: One Simulator – Many Applications
Engineering – Installation Support – Live Monitoring – Pilot Training
• Fugro Academy ROV trainee induction programme;
• IMCA-based global competency scheme for ROV staff;
• ROV training simulators based in Aberdeen, Macae, Abu Dhabi, Singapore and Haugesund;
• Close relations with local training and education establishments;
Subsea Services Division Thursday, 16 February 2012
Simsea Simulation Centre
Haugesund, Norway Focus on Real Operations Multiple Simulators: Autonomous or Integrated Operational Now Enables: - Seamless ROV launch and recovery operations from vessel; - Vessel, ROV and Crane Tip positions tracked in both
simulators.
Usage: - HAZOP analysis; - Procedures validation by experts; - Failure cases and what-if scenarios; - Dry-runs with actual offshore crews; - Range: subsea, lifting ship-to-subsea, ship-to-platform and
ship-to-ship.
Subsea Services Division Thursday, 16 February 2012
Operations Training: Holistic Scenario
Master+DPO Crane Operator
Able seamen ROV Operator
Subsea Services Division Thursday, 16 February 2012 / 13 / 16 February 2012
Interface between Kongsberg Offshore Vessel simulator and DeepWorks for realistic task and team training for ROV operator, bridge crew and crane operator: • Subsea construction and IRM • Simultaneous operations • Communication • Practice operation before execution offshore
Integration Kongsberg and DeepWorks
Subsea Services Division Thursday, 16 February 2012 / 14 / 16-Feb-12
Through cooperation Kongsberg Maritime and Fugro’s Robotic Technologies offers a highly realistic, immersive and integrated simulation solution for multi-disciplinary training and improved co-ordination of ROV, crane and ship teams.
Integration Kongsberg and DeepWorks
Subsea Services Division Thursday, 16 February 2012
Taking a Joined Up Approach to Training
Communication and co-ordination requirements for integrated operations: • Good planning absolutely essential • Equipment and job familiarisation • Team talk - understanding role, responsibly, authority, means of
communication • Dry runs: focus on job tasks and sequences • Stop and replay to recognise challenges, mistakes, best practice • Repetition to learn do it right • Debriefing session to consolidate knowledge
Subsea Services Division Thursday, 16 February 2012
Operations Training: Holistic Scenario
Master+DPO Crane Operator
Able seamen ROV Operator
Subsea Services Division Thursday, 16 February 2012
Kongsberg Offshore Vessel Simulator Integrated Simulator - many applications
Offshore vessel handling, BRM/CRM Dynamic Positioning (DP) operations Rig move & anchor handling Towing & tugging • Offshore crane & lifting operations • Offshore loading • Offshore construction, subsea • Jack-up operations • Windfarm installation • Seismic vessel operations • Dredging, pipelay, ploughing
Training of crew & operators:
Screening & assessment Studies & pre-simulation Engineering R&D
Subsea Services Division Thursday, 16 February 2012
Kongsberg Offshore Vessel Simulator Realism in Operations and Vessel Behaviour • Physical interaction of objects enhances realism
• High visual fidelities ensures a highly realistic operational scene
• Hydrodynamic vessel models represent true vessel behaviour
Subsea Services Division Thursday, 16 February 2012
3D hull model created from vessel 3D CAD model
Stability calculated from actual volume of underwater hull
Full dynamic loading model incorporating the effects of:
• Loads from crane operations
• Ballast system including comfort tanks
• Over-icing in arctic operations
Kongsberg Offshore Vessel Simulator Advanced Hydrodynamic Modelling
Subsea Services Division Thursday, 16 February 2012
Kongsberg Offshore Vessel Simulator Dynamic Positioning Simulation Integration
• Integration to Kongsberg K-Pos DP • DNV Class A DP simulator • Full sensor integration (weather, position, vessel data etc.) • Sensor presentation; faults, noise, operation, sensor quality etc • Propulsion system faults, noise, control & feedback hysteresis, etc • Power management module • Full visual system
Subsea Services Division Thursday, 16 February 2012
According to DNV SeaSkill / NI certification. IMCA guidelines.
Close proximity operations in offshore oilfield; supply, diving..
Construction, Inspection, Repair & Maintenance (IRM)
Offshore crane operations, heavy lift, pipelay
Offshore loading; buoy and tandem loading
Semi-submersible/drilling vessel drilling operations on DP
Kongsberg Offshore Vessel Simulator Dynamic Positioning Training
Subsea Services Division Thursday, 16 February 2012
Kongsberg Offshore Vessel Simulator Subsea AHC Knuckle-Boom Crane
• Interface to MacGregor Hydramarine knuckle-boom crane
• Subsea lift, sea-lift and shore to vessel • Real operator control • Motion system • Active Heave Compensation (AHC) and
Auto Tension (AT)
Subsea Services Division Thursday, 16 February 2012
EMAS Academy & Simulation Centre, Singapore
Subsea Services Division Thursday, 16 February 2012
MAERSK Offshore Simulation and Innovation Centre (MOSAIC), Denmark
Subsea Services Division Thursday, 16 February 2012
Thank you for your attention Fugro Subsea Services: Stand A14 Kongsberg Maritime: Stand B16