GROVE GEAR IRONMAN HIGH EFFICIENCY HELICAL-INLINE GEAR ... · PDF file386 Helical - Inline...
Transcript of GROVE GEAR IRONMAN HIGH EFFICIENCY HELICAL-INLINE GEAR ... · PDF file386 Helical - Inline...
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Housing Precision machined rugged cast iron housings give you the industrial strength and durability you’ve come to expect from Grove Gear.
permanently marked nameplate with output torque, ratio and maximum input horsepower.
oversized ball bearings on both input and output shafts for long life and high ratings.
modular design Innovative design includes double reduction, triple reduction and quad reduction reducers assembled from standard components.
robust output sHaft Oversized steel output shaft of high strength steel alloy provides superior overhung load and torque capacities.
integral mounting base designed to interchange with dozens of competitive units.
integral output flange also available to allow interchange with many industry standard sizes.
lubrication All Ironman reducers are filled with high quality gear oil at the factory.
all gearing is Hardened and ground (AGMA class 10 or better) for enhanced efficiency and noise reduction. Double reduction units are 96-97% efficient.
standard double lip seals provide extra protection against entry of contaminants or loss of lubrication.
cast iron input flange (motorized quill input styles) with machined fits for precision alignment of motor and bearings.
mounting dimensions allow interchange with many popular reducers including SEW, David Brown, Nord and Dodge.
GROVE GEAR IRONMAN HIGH EFFICIENCY HELICAL-INLINE GEAR REDUCERS & GEAR+MOTOR™ SOLUTIONSR SERIES FEATURES AND BENEFITS
bearing spans optimized to allow for maximum overhung load capacity, enhanced durability and reliability—while minimizing shaft deflection.
stock gear+motors™ Start with a Grove Gear IRONMAN reducer and add a LEESON or Lincoln industrial-duty NEMA C face motor to produce a GEAR+MOtOR™.
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lecentric™ reducers are filled WitH mobilgear sHc 320 syntHetic oil (or equivalent) as standard. All sizes are considered “lubed for life.” Specify mounting position at time of order. Refer to page 478 for available positions.
removable mounting base allows interchange with dozens of competitive units.
bolt-on output flange also available to allow interchange with many industry-standard sizes.
aluminum nema c face input flange (motorized quill input models) with machined fits for precision alignment of motor and bearings.
bearing spans optimized to allow for maximum overhung load capacity, enhanced durability and reliability—while minimizing shaft deflection.
single-piece aluminum alloy Housing vacuum impregnated with Resinol Rt (MIL-StD 276) for protection and sealing. No secondary finish required but readily accepts paint. Combines light weight with high tensile strength. Precision machined for alignment of bearings and gearing.
premium viton® seals provide extra protection against entry of contaminants or loss of lubrication. tandem seals available on input and output.
all gearing is Hardened and ground (AGMA Class 10 or better), for enhanced efficiency and noise reduction. Double reduction units are 96 – 97% efficient.
mounting dimensions are intercHangeable with many popular reducers, including SEW, David Brown, Nord, Dodge, and Brook Hansen. See pages 54-55 for details.
robust output sHaft of high strength steel alloy for superior torque and overhung load capacities.
removable inspection cover allows periodic inspection of gearing during routine maintenance.
oversized ball bearings on both input and output shafts.
ratios up to 63:1 in two-stage units and up to 278:1 in three-stage units to maximize efficiency and reduce overall case size.
permanently marked nameplate with output torque, ratio and maximum input horsepower.
LeCENTRIC REDUCERS & GEAR+MOTOR™ SOLUTIONSP SERIES FEATURES AND BENEFITS
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STYLE SELECTION
WIDE RANGE OF STYLES:Double or Triple Reduction, Base or Flange Mount!Grove Gear Helical-Inline reducers are available in a wide range of styles to meet the ever increasing needs of
the market place. to start the selection process, choose between the rugged IRONMAN cast iron designs or
the lightweight LeCentric™ aluminum reducers. Choose between a motorized or non-motorized basic design.
then select either a base mount or an output flange mount model.
to make your job even easier, you can order your Grove Gear reducers ready-to-run by selecting from any of
the power-matched LEESON motors from the Quick Selection Guide starting on page 392. Or create your own
combination by selecting from hundreds of LEESON and Lincoln motors available in LEESON catalog 1050
or at www.leeson.com. Your GEAR+MOtOR™ package can come with the motor mounted to the reducer or
ready to install.
FooT FlanGe MounT MounT SeW 3 3
Bonfiglioli 3s 3
Brook Hansen 3 3
Browning 3 3
David Brown 3 3
Dodge Quantis 3 3
Falk 3 3
Flender/Motox 3 3
FooT FlanGe MounT MounT
Hansen 3s 3
lenze 3 3
leroy Somer 3 3
Motovario 3s 3
nord 3 3
Stober 3s 3
Sterlin 3 3
Sumitomo 3s 3
DIRECT INTERCHANGE CHARTSLeCENtRIC™ reducers serve as dependable, bolt-in replacements for many popular brands. See page 458 for specific information about interchangeability.
sonly leCentric Series offers direct bolt-in replacement.
R SERIES & P SERIES HELICAL-INLINE
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MODEL NUMBER SYSTEM
Grove Gear IRONMAN Helical-Inline Model Number System
The Mounting position must be specified on all orders, and included in the reducer description. To order Motorized Reducers, simply specify the reducer, indicate the motor description or catalog number and specify “Motorized assembly”. To order Integral Gearmotors, simply specify the reducer, motor horsepower and “Integral Gearmotor”. Integral Gearmotors in this catalog are supplied with 3 phase 230/460v totally enclosed 1750 rpm general purpose motors.
Number Motor of Gear Frame Mounting Mounting Type Style Size Reductions Ratio Codes Accessories Position
Housing Size Construction
717 aluminum 727 aluminum 747 aluminum 757 aluminum 827 Cast Iron 837 Cast Iron 847 Cast Iron 857 Cast Iron 867 Cast Iron 877 Cast Iron 887 Cast Iron 897 Cast Iron 8107 Cast Iron
P - Aluminum Helical-Inline ReducerR - Cast Iron Helical-Inline Reducer
BASIC STYLESBQ - Base Mount with Quill
InputFQ - Output Flange Mount with
Quill InputBN - Base Mount with Solid
Input ShaftFN - Output Flange Mount with
Solid Input ShaftBG - Base Mount Gearmotor
Style (Contact Factory)FG - Output Flange Mount
Gearmotor Style (Contact Factory)
IRonMan WaSHGuaRD® options. add a “W” after the “R” in all styles above.
2 Double Reduction3 Triple Reduction4 Quadruple Reduction
See rating tables for available ratios.
M5 56C M7 143-145TC M9 182-184TC M11 213-215TC M13 254-256TC M15 284-286TC M17 324-326TC M19 364-365TC nM non-Motorized
See pages 478-479 for mounting position.B3 is assigned unless noted
R - BQ 827 - 32.53 - M5 - B3 Type Style Size Ratio Motor Mounting Frame
Sample Model Numbers
Cast iron, size 27 base mount unit with quill input, 32.53:1 ratio, 56C motor frame
LeCentric 700 SeriesB1 - B9 = Base Mount optionsF1 - F4 = Flange Mount options 00 = all options
Grove Gear IRONMAN 800 Series 00 = no options
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Cast Iron Styles page 390.Aluminum Styles page 458.
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SELECTION GUIDE
Ratings Pages 429-443Dimension Page 447
Ratings Pages 429-443Dimension Page 450
Style RFQ Style RBNStyle RBQ
Ratings Pages 429-443Dimension Page 444
QUADRUPLE REDUCTION
TRIPLE REDUCTION
DOUBLE REDUCTION
Base MountSolid Input Shaft
Output Flange Mount Quill Input Shaft
Base MountQuill “C” Face Input
Ratings Pages 429-443Dimension Page 448
Ratings Pages 429-443Dimension Page 451
Ratings Pages 429-443Dimension Page 445
Ratings Pages 429-443Dimension Page 449
Ratings Pages 429-443Dimension Page 452
Ratings Pages 429-443Dimension Page 446
Stock Styles Modified Stock Stylesusing off-the-shelf accessories, any stock reducer can be field or Factory modified into a wide range of styles.
R SERIES HELICAL-INLINE • CAST IRONAluminum Styles page 458.
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SELECTION GUIDE
Style RBG Style RFG
Ratings Pages Contact FactoryDimension Pages Contact Factory
Style RFN
Ratings Pages 429-443Dimension Page 453
Base MountGearmotor Style
Output Flange Mount Solid Input Shaft
Output FlangeGearmotor Style
Ratings Pages Contact FactoryDimension Pages Contact Factory
Ratings Pages Contact FactoryDimension Pages Contact Factory
Ratings Pages 429-443Dimension Page 454
Ratings Pages Contact FactoryDimension Pages Contact Factory
Ratings Pages Contact FactoryDimension Pages Contact Factory
Ratings Pages 429-443Dimension Page 455
Ratings Pages Contact FactoryDimension Pages Contact Factory
Modified Stock Styles
Aluminum Styles page 458.R SERIES HELICAL-INLINE • CAST IRON
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