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    MARTIN MARIETTA

    ENERGY

    SYSTFMS

    I IRP191cc

    b

    3 4 4 5 b 02bb32L 3

    ...

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    -

    his report was prapared as

    an

    accnoiit of wotk sponsored by

    ar,

    acJwcy

    of

    the

    IJnrteilStates Govcrnariant Nettheiihei nited StatesGounrnmw t nor aity aosncy

    thereof, nor a n y of

    their

    employees makes

    any warranty,

    exi)ioss

    or implied.

    or

    asstimes any legal

    liability

    or responsibility for ih:: accuracy.

    compicteness.

    or

    usefulnsss

    of

    any

    infoiii-iatlon,

    arwiatus. product,

    0 1 proce;s

    dwloszd . o r

    rmresents

    that i s

    use

    ~ u ~ ~ l dot infringi.

    p r ~ v a t d ~

    cwned rights

    Referevce herpin

    to

    any

    specnfic

    comtrrerclal

    product.

    process. or sawiceb y fr?do n a r m ~ radpwark

    manufacturer. or otherwise, do52 pot necasswtly constitutc or imply its

    endorsement. rac omn mdat ion . or favoring by the Il mtnd States Governmerri

    o i

    any agency

    thereof The views , a ~ r l i)inions of

    authors

    expressed h c r m do

    not

    necessarily state

    or

    reflect

    those

    of

    the United States Governnor it

    01-any

    agency

    th-o?f

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    C h e m i c a l

    TechnDlogy D i v i s i o n

    COST ESTIMATE

    OF GROUTING rm PROPOSED

    TEST PITS

    AT

    IDAHO

    NATIONAL ENGINEERING JABORATORY USING

    THE

    ORNL- RE

    C O W

    DED GROUTS

    R.

    D. Spence

    Date Issued

    -

    August

    1987

    Prepared by

    the

    OAK RIDGE

    NATIONAL LABORATORY

    Oak Ridge,

    T e n n e s s e e

    37831

    O p e r a t e d

    by

    MARTIN

    W I E T T A ENERGY S YS TE MS , I NC .

    f o r

    t h e

    U .S .

    DEPARTMENT OF ENERGY

    under

    c o n t r a c t

    D E - A C O E . 8 4 0 R 2 1 4 0 0

    MARTIN

    MARIFTrA ENERGY SYSTENS I

    iR i lAR lES

    3 4 4 S b 0 2 6 6 3 2 3 3

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    TABLE

    OF CONTENTS

    Page

    A B S T R A C T .

    1

    1. I N T R O D U C T I O N .

    .

    .

    1

    2. P I T D E S I G N .

    .

    . .

    3

    3. E S T I M A T I O N OF

    VOIDS.

    . . . . . . . . . . . . . . . . . . . . . 4

    4 .

    GROUT EMPLACEMENT.

    e e 5

    4.1

    LANCE INJECTION . . . . . . . . . . . . . . . . . . . . . 6

    4.2

    J E T

    GROUTING.

    . . . . . . . . . . . . . . . . . . . . . .

    1 2

    4 . 3

    OTHER COSTS 16

    5.

    CONCLUSIONS AND RECOMMENDATIONS.

    . . . . . . . . . . . . . . .

    1 7

    6 . REFERENCES m

    .

    e

    2 1

    A P P E N D I X E S .

    e e 2 2

    A P P E N D I X A .

    23

    A P P E N D I X B . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    APPENDIX C

    . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2 9

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    COST ESTIMATE OF GROUTING THE

    PROPOSED

    TEST PITS AT

    I D A H O NATIONAL

    ENGINEERING LABORATORY USING THE

    ORNtRECOWdENDED

    GROUTS

    R.

    D.

    Spence

    ABSTRACT

    EGdG I da ho p l a n s t o c o n s t r u c t t h r e e e x p e ri m e n t a l p i t s t o

    s i n u l a t e t h e TRU

    waste

    t r e n c h e s a t I d ah o N at i o n a l E n g i n e e ri n g

    La bo ra to ry (INEL). Two of t he se p i t s w i l l be grouted and then one

    w i l l b e d e s t r u c t i v e l y e x a m i n e d as soon as t h e g ro u t c u r e s a nd t h e

    o t h e r will be m o n i t o r e d f o r

    10

    years . Oak Rfdge Nat ional Laboratory

    (ORNL) i s e v a l u a t i n g g r o u t s a n d w i l l recommend a g r o u t t o EG&G

    I d a h o t o r ed u c e t h e p e r m e a b i l it y of t h e p i t , f i l l t h e l a r g e v oi ds ,

    a n d e n c a p su l a t e t h e

    waste.

    A p r e v i o u s

    ORNL

    r e p o r t (ORNL/TM-9881)

    di s cu ss es th e gr ou ts ev aluat ed and the gro ut recommended based on

    tho se eva lua tons . This rep or t eva lua tes th e economics of g rou t in g

    t h e e x p er i m en t a l p i t s .

    The co st of double grout ing two

    of

    t h e E G G I d a h o d e s i g n p i t s

    a t t h e I d a h o N a t i o n a l E n g i n e e r i n g L a b o r a t o r y u s i n g l a n c e i n j e c t i o n

    was est imated t o be $100,000. Je t g r o u t i n g t h e same t w o p i t s was

    e s t im a te d t o c o s t 85,000. Both tech niqu es have advantages, and i t

    i s s u g g es t e d t h a t b o t h b e t r i e d as p a r t o f the

    t e s t EG&G

    Idaho is

    conduc t fng.

    1. INTILODUCTION

    Approximately 2.2 x lo6 f t 3 of t r an s u ra n ic

    (TRU) waste i s

    b u r i e d i n

    s h a l l o w l a n d b u r i a l a t th e Idaho Nat ion al Engin eer ing Laborator y (INEL).

    EG&G I d ah o , I n c . , p ri me o p e r a t i n g c o n t r a c t o r a t t h e INEL, has developed a

    long-term management plan

    f o r

    INEL Buried

    TRU Waste.

    F Y - 1 9 8 6 ,

    t h e im p ro v et i co n fi n em e nt t e ch n o lo g y i n - s i t u g r o u t i n g w i l l be

    i n v e s t i g a t e d by t h e EG&G Idaho Waste Technology Programs Branch. Oak Ridge

    Nat iona l Labora tory

    (ORNL)

    i s

    p r o v i d h g t e c h n ic a l s u p p or t and c o n s u l t a t i o n

    s e r v i c e s t o EG&G I da ho i n t h e area of g r o u t s e l e c t i o n . ORNL w i l l provide

    (1) t h e r a t i o n a l e ,

    ( 2 )

    l a b o r a t o r y c o m p a r a t i v e r e s u l t s of d i f f e r e n t g r ou t

    formula t ions and grout c h em i ca l s w i t h I d ah o s o i l s ,

    ( 3 )

    cost comparisons,

    and

    4)

    h e f i n a l s e l e c t i on

    of

    t h e recommended grou t fo rmu la t ion s f o r t he

    INEL i n - s i t u g r o ut i ng t e s t . A p r e v i o u s O W e p or t d e a l t s p e c i f i c a l l y with

    g r o u t f o r mu l a ti o n and s e l e c t i o n ' , b u t t h i s r e p o r t d e a l s s p e c i f i c a l l y w i t h

    cost comparisons and grout placement . ,

    During

    FY-1985

    and

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    2

    L a b or a to r y s t u d i e s o f (1) c o a rs e p a r t i c u l a t e g r o u t s ,

    ( 2 )

    s o i l g r o u ts ,

    and

    ( 3 )

    f i n e p a r t i c u l a t e g r ou ts were r e p o r t e d p r e v i o u s l y . 1

    g r o u t s w er e d i s c u s s e d as a n a l t e r n a t i v e t o t h e f i n e p a r t i c u l a t e g r ou ts .

    S i n c e t h a t s t u d y h a d a l i m i t e d s co p e, s o l u t i o n g r o u t s

    were

    n e v e r s t u d i e d

    i n

    t h e l a b o r a t o r y ; b u t t he y

    were

    kept

    as

    a n a l t e r n a t i v e i n

    case

    t h e m i c r o f i n e

    p a r t i c u l a t e g r o u t w a s c o n s i d er e d u n sa t i s f a c t o r y . A c c ep t a bl e g r o u t s were

    ones t h a t

    m e t

    t h e fo l low ing per formance

    c r i t e r i a :

    so,

    s o l u t i o n

    Q 7

    d d r a i n a b l e water

    0 v o l

    e

    2 8

    d compress ive s t reng th

    50 p s i , e x p e c t e d

    200-800

    p s i

    e

    Compress ive s t re ng th a f t e r f reeze i thaw >200 p s i

    e

    H y d r a u l i c c o n d u c t i v i t y

    i 1 0 ~ m/s

    e

    10

    min g e l s t r e n g t h -

    e

    S h r i n k a g e d u r i n g c u r i n g

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    3

    2. PIT

    DESIGN

    T h e p i t d e s i g n u se d as

    a

    b a s i s f o r t h i s c o s t

    estimate was

    t aken

    from an EG&G Idaho document. Three id en t i ca l t e s t p i t s

    w i l l b e

    c o n s t r u c t e d

    for t h i s

    i w s i t u

    grou t ing exper iment w i th one se rv ing

    as a

    con t r o l and che

    other two w i l l be grou ted . The p i t s will be 6 f t w id e, 18 f t l o n g , a nd

    e x ca v at ed t o t h e b a s a l t u n d e rl y in g the e n t i r e

    area.

    The basa l t w i l l . be

    covered wi th the e xc av at ed s o i l t o a dept h of approximate ly 3 f t , i . e . , t h e

    underburden. The next 10 f t w i l l b e t h e waste zone, followed by 3 ft of

    overburden. One w a l l of t he p i t w i l l have a

    45

    s l o p e , u n l i k e t h e

    a c t u a l

    waste p i t s . T h i s s l o p e w a s r e q u i r ed f o r s a f e t y r e a so n s d u r in g c o n t a i n e r

    emplacement and w i l l b e b a c k f i l l e d .

    One end of t h e

    waste

    zone w i l l conta in s t acked boxes wi th

    h o r i z o n t a l d i m e n s i o n s o f 4 f t w id e a nd

    8 f t long.

    The

    p i t w i l l

    be widened

    t o 8 f t f o r t h i s s e c t i o n t o a ccommodate t h e long dimensions

    of

    the boxes.

    Three boxes

    w i l l

    be st ac ke d t o make up t h e 10 f t

    waste

    zone: two 4 f t high

    wi th one

    2

    f t high on top. Adjacent to th e s tack ed boxes w i l l be s t acked

    drums followed by dumped drums. The volumes as s o ci at ed wi th one of

    t h e s e

    p i t s i s given

    in

    Table 1.

    Table

    1.

    Volumes

    of

    p a r t s

    of

    one

    EG&G

    Idaho des ign

    p i t

    D e sc r i p t i o n

    Volume

    f t 3 >

    Waste zone

    Box sec t ion

    Drum section

    S u b t o t a l

    Unde rbu r de n

    Overburden

    T o t a l or t e s t p i t

    320

    840

    1160

    324

    348

    1832

    45' Slope (excava ted) 1 5 2 2

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    4

    3. ESTIMATION OF

    V O I D S

    The fol lowing assumpt ions2 were used to

    est imate

    the void volume i n t h e

    d e s i g n p i t .

    1.

    2.

    3 .

    4.

    5.

    6.

    7.

    8 .

    9.

    Dis turbed s o i l b u l k d e n s i t y i s 85% of u n di s tu r be d s o i l bu lk d e n s i t y ,

    i . e . , 85% compaction fa c t or .

    Volume of waste a n d b a c k f i l l

    s o i l

    i s 30% less t han

    ihe

    volume exca-

    v a te d i n t h e waste zone.

    The bu lk dens i ty of t h e as -r ec ei ve d I da ho s o i l t e s t e d by OKNL i s t h e

    d i s t u r b e d s o i l b u lk d e n s i ty .

    The m o i s t u r e c o n t e n t of t h e as - r e ce i v ed I d ah o s o i l i s t y p i c a l .

    The boxes co nt a i n 80% voids.

    The drums c ont a in ing s cr ap

    metal,

    c o m b u s t l b l e s , c o n c r e t e / a sp h a l t ,

    and

    f i l t e r s

    are

    80% voids .

    The drums con ta i n in g s lud ge

    a re

    20% voi ds.

    N o b a c k f i l l

    soil

    i n the box s e c t i o n of t h e waste zone.

    The volume

    of

    one drum i s 7.4 ft3.

    Measurement re su l t s on

    t he

    Idaho s o i l received by ORNL i n c l u d e a t r u e

    den s i t y (d ry and vo id les s ) of 2.75 g /cm3, an a s - rece ived bu lk den s i t y

    ( s t i l l m oi s t )

    of

    1.17 g/cm3, and an as- rece ived mois tu re con te n t nf

    13.0

    w t

    .

    p p l y i n g t h e s e r e s u l t s f o r t he s o i l samples and th e a ssumpt ions

    l i s t e d abo ve t o t h e d e s l g n

    p i t

    r e s u l t e d i n t h e v o i d vo lu mes g i v e n i n T a bl e

    2.

    From Tables 1 and 2, 671 f t 3

    of

    l a r g e v o id s r e s i d e w i t h i n t h e 1160 f t '

    o f the

    waste zone,

    or 57.8%. The b a c k f i l l s o i l i s e s t i m a te d t o c o n t a i n

    143 fc 3 , o r 12.3%,

    of

    t i g h t a i r voids.

    70.1% of t h e waste zone. The di st ur be d s o t 1 areas are e s t i m a t e d t o c o n t a i n

    47.8%

    a i r

    voids and th e undi s tu rbed s o i l 38.4%

    a i r

    voids.

    Toge the r the se vo ids account fo r

    The e f f e c t i v e g r a i n d i a m e t er of t h e I da ho s o i l

    is 0.03

    mm ( s e e

    Appendix A)

    which

    i m p l i e s a h y d r a u l i c c o n d u c t iv i t y of about LO- c m / s . 3

    The l a rg e vo ids

    a r e

    e s t i m a t e d t o i nc r e a se the ringrouted p i t h y d r a u l i c

    c o n d u c t i v i t y t o 4 x cm/s (see Appendix

    A) .

    F i l l i n g t h e la rge voids

    w i t h c o a r s e g r o u t d e c re a s e s t h e h y d r a u l i c c o n d u c t i v i t y t o a b ou t

    2.4

    x loe5

    c m / s and g r o u t i n g f u r t h e r w i t h

    a

    f i n e g ro u t w i l l r e du c e t h e h y d r a u l i c

    c o n d u c t i v i t y t o a b o ut

    1Cr6 c m / s ,

    e s t i m a t e d u s i n g a simple model. and

    m ea su re d g r o u t h y d r a u l i c c o n d u c t i v i t i e s ( s e e Ap pen dix A ) . J e t g r o u t i n g i s

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    5

    assumed to g ive

    a

    s o l i d bl o ck h a vi ng t h e h y d r a u l i c c o n d u c t i v i ty of s o i l

    g r o u t

    o r

    c o a r s e g r o u t (-10-9 cm/s).

    Tab le

    2.

    Es tim ate d void vo;Lumes c on tai ne d i n and arou nd

    one

    EG&G

    I d a h o d e s i g n p i t

    De sc ri pt io n Void volume

    t t 3 )

    1. Waste

    zone

    L a r g e v o i d s

    Drum sect ion

    B a c kf i l l s o i l

    Sludg e drums (13)

    Oth er drums (32)

    S u b t o t a l

    Boxes

    Pack ed s o i l v o i d s

    A i r

    H20

    Subto

    t

    a1

    2.

    Underburden

    A i r

    H20

    S u b t o t a l

    3

    Overburden

    A i r

    H 2 0

    S u b t o t a l

    4. 45 S l o p e s i d e w a l l

    A i r

    p e r

    f t 3 of s i d e w a l l

    H 2 0 p e r

    f t 3

    o f s i d e w a l l

    S u b t o t a l p e r f

    t

    of s i d e w a l l

    5. U n d i s t u r b e d s i d e w a l l s

    A i r

    p e r

    f t 3 of s i d ew a l l

    H 2 0 p e r f t 3

    of

    s i d e w a l l

    S u bt o ta l pe r f t 3 of s i d e w a l l

    207

    19

    189

    256

    67

    1

    143

    46

    189

    155

    49

    2

    04

    166

    53

    2

    19

    _

    0.478

    0.152

    0.630

    0.384

    0.179

    0.563

    ~

    4

    GROUT

    3MPLACEMENT

    The grou t ing

    of

    t h e p i t s c an be done i n e s s e n t i a l l y t h r e e ,

    OF

    perhaps

    more , ways. The th re e th a t

    were

    c o ns i de r ed f o r t h i s r e p o r t

    were

    (1)

    i n j e c t i o n w e l l s , ( 2 ) i n j e c t i o n l a n c e s , and ( 3 ) j e t g r o u t i n g .

    The

    f l e x i b i l i t y and m o b i li t y of t h e l a t t e r two techniques were cons ide red

    d e s i r a b l e e n o u g h

    t o

    r e j ec t t h e f i r s t t ec hn iq ue

    f o r

    t h e p u r p o se s

    of

    t h i s

    ana lys i s . Th i s does no t imply tha t tha t t echn iqu e would no t work and

    s h o u l d b e r e j e c t e d f o r a l l s u c h a p p l i c a t i o n s . B u t, f o r t h e l i m i t e d s c op e

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    6

    of t h i s p ro je c t , some se le c t io ns had t o be made - p r i o r i , b as ed o nl y on

    r e a d i l y a v a i l a b l e i n f o r m a t i o n and su b j e c t i v e ju dg me nt . Bot h of t h e o t h e r

    t e c h n i q u e s w a r r an t c o n s i d e r a t i o n

    o r

    t h i s exper iment and

    a r e

    d i s c u s s e d

    s e p a r a t e Ly below.

    4 . 1 LANCE

    I N J E C T I O N

    T he l an c e t e c hn i q u e b a s i c a l l y i n v o l v e s f o r c i n g

    a

    h o l l o w l a n c e i n t o t h e

    s o i l

    o r

    m a t r i x t o t h e d e s i r e d d e p t h and pressixre i n j e c t i n g t h e grout f rom

    tha t po in t and up as t h e l a n c e i s withdrawn ( o r th e process can be revers ed

    a n d g r o u t i n j e c t e d as t h e l a n c e i s forced down). 4 d o u b l e i n j e c t i o n

    has

    been suggested t o accompl ish

    EG&G

    Idaho 's goals . '

    would be with

    a

    c o a r s e

    p a r t i c u l a t e

    g r o ut t o f i l l t h e l a r g e v oi ds e xp ec te d

    i n s i d e and around the waste conta ine rs . Th i s in j e c t io n would be fo l lowed

    by a sec on d i n j e c t t o n w i t h a p e n et r at i ng g ro u t t o f i l l t h e smalL v o i d s ,

    i n c o r p o r a t e as much of t h e b a c k f i l l so f l as p o s s i b l e i n t h e g r o u t

    s t r u c t u r e , a n d t o p e n e t r a t e t h e s i d e w a l l s t o f orm

    a

    g r o u t c u r t a i n .

    4.1.1 Coarse Grout Quant i ty

    The f i r s t i n j e c t i o n

    To est imate the amount of coarse grout needed,

    assume

    t ha t a l l of the

    l a r g e v o i d s

    are

    a c c e s s i b l e and c h a t t h e c o a r se g r o u t w i l l n o t p e n e t r a t e any

    p ac ke d s o i l s ( b a c k f i l l , o v e r b ur d en , u n de r bu r d en , o r s i d e w a l l s ) .

    From

    Table

    2 , 671 f t 3 o r about 5020 g al of g ro ut

    w i l l

    be r e q u i r e d t o f i l l

    t h e

    l a r g e

    void s i n one exp erim enta l p i t . The gro ut f ormula recommended t o I X & G Ld,iho

    c o n s i s t s o f 35 wt. t ype I,II Por t l and cement, 25 w t c l a s s C f l y

    a sh ,

    5

    w t

    b e n t o n i t e , and 35 w t water an d f l u i d i z e r ( f l u i d i z e r rnakes up 0 . 5

    wt

    o v e r a l l ) . 2

    73,000

    lb

    of coa rse g rou t w i l l b e r e q u i r e d f o r o ne

    p i t ,

    or

    a

    t o t a l of

    146 ,000 l b Table 3 g iv es th e qu an t i t y r equ i red of each component t o make

    up

    146,000

    l b of t h i s c o a r s e g r ou t .

    T h i s g r o u t h a s

    a

    de ns i t y of 14.5 l b / g a l l , meaning about

    T a l l e n t

    e t

    a1.2

    f ou nd i n s i m p l e l a b o r a t o r y

    t e s t s

    t h a t

    this

    coarse

    g r o u t

    would f i l l 37% of t h e v o id s i n d i s t u r b e d I da ho s o i l . We s h a l l assume t h i s

    would b e i n d i c a t i v e of p e n e t r a t i o n i n t o t h e b a c k f i l l s o i l f o r t h e a c t u a l

    grout emplacement (i .e . , n o p e n e t r a t i o n of c o a r s e g r o u t i n t o o v e r b ur d en ,

    underburden, o r si de wa l l s) . From Table 2 , 189 f t 3

    of

    voids

    p e r

    p i t a r e

    a v a i l a b l e i n t h e p acked s o i l v o i d s ; and t h e n u s in g T a l l e n t ' s v oi d

    b a s i s

    ( i . e . , i n c l u d i n g w a t e r v o i d s ) a b ou t 7 0 f t 3 p e r p i t r e p r e s e n t s 37X of

    t h i s vo id volume, a n i n c r ea se of about 10% i n th e amount of gro ut needed.

  • 7/26/2019 Grout Cost

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    7

    Thus, i n c r e as i n g t h e q u a n t i t i e s i n Ta b le

    3

    by 10%o r m u r e w i l l e n s u r e

    enough c o a r s e gr o u t t o f i l l t h e l a r g e v o i ds i n s i d e t h e c o n t a i n e r s and

    o u t s i d e t h e c o n ta i ne r s p l us f i l l i n g 37%

    of

    t h e s m a l l v oi ds i n t h e b a c k f i l l

    s o i l .

    4.1.2 Fi ne Grout Quant i ty

    From t h e f i r s t s e t

    of

    a s su m pt i on s i n

    Sect.

    4 . 1 . 1 ,

    a l l o i

    t h e v o i d s

    i n s i d e t h e c o n t ai n e r s and t h e l a r g e v oi d s i n t h e b a c k f i l l a ro un d t h e

    c o n t a i n e r s w i l l b e f i l l e d w i t h c o a r se g r o u t . T h i s a s su m p ti o n i s t o o

    o p t i mi s t i c f o r t h e rea l

    case ,

    though we hope t o approach i t ; but

    is

    reas onab le f o r e s t i ma t ing how much coa r se g ro u t w i l l be needed. F o r t h e s e

    a s su m p t i o n s , t h e

    small

    v o i d s i n t h e u n d er b ur d en , o v e r b ur d e n , s i d e w a l l s , arid

    b a c k f i l l w i l l

    s t i l l

    ne ed t o be f i l l e d by t h e f i n e g r o ut . Also, assume that

    t h e water p r e s e n t i n t h e s o i l c an n ot b e f o r c ed o u t by t h e g r o u t. With

    t h e se a s su m p t i o n s a n d u s i n g T a b l e

    2 ,

    464 f t 3

    of

    voids a r e p r e se n t in t h e

    u n d er b ur d en , t h e o v e r b u rd e n , a nd t h e b a c k f i l l .

    I n

    a d d i t i o n , t h e b a s a l t

    w i l l ta ke up some gro ut

    i n

    e x i s t i n g f i s su r e s . Assum ing t h e

    p i t s

    are

    l o c a t e d o v e r t i g h t b a s a l t ( i . e ., no l a v a t u b e s , e t c . ) , w e fu r the r a ssume

    t h a t t h e b asa l t

    w i l l

    t a k e

    10% of wha: th e under burden t ake s4 which adds

    a b o u t a n o t h e r 16 f t 3 of v o id s .

    T a b l e 3 Component q u a n t i t i e s f o r c o a r se g r o u t t o f i l l a l l

    t h e Large vo ids i n two EG&G I d a h o p i t s

    Q u a n t i t y r e q u i r e d

    Component W t ( l b ) ( t o n )

    -

    Type

    1,II

    Portland cement

    3 5

    51,000 25.6

    Class

    C f l y a s h 25 36,500

    1 8 . 3

    B e n t o n i t e 5

    7,300 3 . 7

    F l u i d i z e r 0 5 7 30 0.4

    T he amount r e q u i r e d f o r t h e s i d e w a l l s r e q u i r e s

    a n es t imate of

    how f a r

    t h e g r ou t

    w i l l

    p e n e t r a t e t h e s i d e w a l l . No

    one

    can say d e f i n i te l y how and

    where

    a

    g r o u t

    w i l l

    p e n e t r a t e i n t o a s i v e n s o i l matr ix .

    The

    g r o u t w i l l

    f o l l o w t h e p a t h o f

    l e a s t

    r e s i s t a n c e , w h e t h e r

    i t is

    a s o l u t i o n g r o u t o r

    a

    p a r t i c u l a t e g r ou t. Thus, i t could e:id up as

    a

    s t r in ge r many f ee t f rom

    where one wants

    i t

    r a t h e r t h a n

    as a

    m i f o r m c u r t a i n

    o r

    f r o n t .

    N e v e r t h e l e s s , w e sh a l l a s su m e a u n i fs r m p e n e t r a t i o n of 6 i n . o r t h e

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    u n d i s t u r b e d s i d e w a l l s a n d

    7

    i n . f o r t h e d i s t u r b e d s i d e w a l L 5 T hi s

    assumpt ion g ives about 2 8 0 f t 3 of u n d i s tu r b e d s o i l and 177 f t 3 of

    d i s tu r b ed s o i l

    ( 4 5

    s l op e ) pen e t r a t e d by grou t . On t h i s bas i s and us ing

    T a b l e

    2 ,

    192 f t 3

    of

    voids

    a re

    p r e s en t i n t h e s i d e w a l l s t o be f i l l e d .

    A l t o g e t h e r , a b o u t 6 7 2

    f t 3

    of voids a r e p r e s e n t i n t h e g r o u t a b l e r e g io n o f

    o n e p i t .

    What f r a c t io n of t h i s volume w i l l a c t u a l l y b e f i l l e d w i th g r o u t c an

    only

    be

    guessed

    a t a t

    t h i s

    t i m e .

    T a l l e n t e t

    al.

    assumed that a f i n e

    cement g rou t would be used fo r th i s second grou t ing .2 The p os s ib i l i t y of

    s y n e r e s i s l e d t o t h e r e j e c t i o n o f s o l u t i o n g ro u t s i n f a vo r of p e n e t r a t in g

    cement g rou t s . Th i s conc lus ion w a s a r e a s o n a b l e as s um p ti on f o r t h e

    l i m i t e d s c o p e of t h i s s t u d y , a nd i t does not imply t h a t s o l u t i o n g r o u t s

    w ou ld d e f i n i t e l y n ot work f o r t h i s o r any o t h e r a p p l i c a t i o n . The f i n e

    g r o u t t e s t e d b y

    T a l l e a t

    e t a l . f i l l e d a b ou t 5 2 % of the a i r and water voids

    o r

    ahou t 69% of th e

    a i r

    v o i ds ( i . e . , t h e v o i d s

    used as

    a b a s is f o r t h i s

    s e c t i o n ) . 2

    would be requ i red f o r one exper imenta l p i t . O f c o u r s e , a d d i t i o n a l v o id s

    may b e a v a i l a b l e i n t h e c o n t a i n e r s t h a t t h e c o a r s e g r o u t f a i l e d t o

    pe ne tr at e. On th e o th e r hand, how

    w e l l

    can a secondary gro u t i ng be done?

    W i l l t h e l a n c e s be a b le t o p en e tr a t e t he f i r s t g r ou t a f t e r i n i t i a l

    s e t ?

    Are

    s e t

    r e t a r d e r s r e q u i r e d ?

    T h e i m p l i c a t i o n i s t h a t a b o u t 464 f t 3 of T a l l en t ' s f i n e gr ou t

    The

    excess

    f i n e g r o u t q u a n t i t y u se d as

    a

    b a s is f o r t h i s r e p or t was

    based

    on

    t h e l a c k of q u i c k a v a i l a b i l i t y of t h e f i n e l y g ro un d ce me nt s.

    Both types of cement cons ide red f o r t h i s r ep or t come f rom Japan wi th

    a

    d e l i v e r y

    t i m e

    of t h r e e weeks or more compared t o th e 24-h de li ve ry t i m e

    f o r t h e P o r t l a n d cem ent u se d i n t h e c o a r s e g r o ut . A lt ho ug h t h e f i n e

    cements are much more expensive tha n t he P or t la nd c e m e n t , severe economic

    p e n a l t i e s r e s u l t f ro m u n d er o rd e ri n g s i n c e t h e g r o u t i n g c o n t r a c t o r

    m st

    be

    p a i d w h i l e w a i t i n g f o r d e l i v e r y . The o n ly a l t e r n a t i v e i n s u ch a

    case

    i s

    t o n o t g r o u t c o mp le te ly w i t h t h e f l n e g r o u t w hich i s n o t t e c h n i c a l l y

    a c c e p t a b l e . F o r t h i s r ea so n , t h e vo i d volume e s t i m a t e d , 6 72 f t 3 o r 5027

    g a l

    p e r

    p i t ,

    w a s

    used as t h e q u a n t i t y of f i n e g r o u t r e q u i r ed . T hu s,

    1 0 , 0 5 4 g a l

    of f i n e g r o u t w i l l be required.

    The f i n e g r o u t t e s t e d by T a l l e n t e t a l .

    w a s

    a w a t e r c e m e n t m i x t u r e o f

    8

    t o 1 0 l h cement/gal water c o n t a i n l n g 0.02 w t CFR-1 sugar . Using a mix

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    9

    r a t i o of 8 l b / g a l , t h e d e n s i t y of t h e g r o u t is 12.5 1 b / g a l e 2

    approx imate ly

    125,000 l b of g r o u t are needed con ta in ing 61,190 l b 30.6

    to n ) of cement and 25 l b of C F S 1 .

    T h e r e f o r e ,

    4.1.3

    Cost of Lance In je c t io n

    T h e c o s t s

    of

    g r o u t i n g t h e two e x p e r i m e n t a l t r e n c h e s i n c l u d e : (1)

    materia l , ( 2 ) sh i p p i n g , 3 ) c o n t r a c t o r ' s m o b i l i z a t i o n , a n d

    4)

    h e

    co nt rac to r ' s emplacement cos t s . Grout materials may be bought and su pp li ed

    by

    EG&G

    Idaho o r t h e c on t r ac t or may b e r e s po n s ib l e f o r h i s own su p p l i e s .

    I n t h e

    l a t t e r case,

    an ad di t i on al hand l ing f e e may be added by th e

    c o n t r a c t o r . I n t h e f o rm e r case, l o g i s t i c s and t im i n g

    ( i.e. ,

    t h e materials

    must be th er e when th e co nt ra c t or needs them)

    must

    be handled by

    EG&G

    Idaho, The same su pp l i er s used by

    ORNL

    f o r t h e

    materials

    i n t h e i r l a b

    t e s t s i s recommended f o r t h e a c t u a l g r o u t i n g s i n c e any su b s t i t u t i o n c an

    c h a n g e g r o u t p r o p e r t i e s .

    p r o c e d u r e s t h a t r e q u i r e them t o p u r c ha se t h e m a t e r i a l s . T h e r e f o r e , i t

    w a s

    assumed that

    EG&&

    Idaho would pur chase th e materials and have them

    a v a i l a b l e f o r t h e c o n t r ac t o r . T ab le 4 g i v es t h e s u p p l i e r s , prices , and

    f r e i g h t c o s t s f o r t h e gr o u t

    materials.

    Also,

    EGSG I da ho may wi sh t o ha ve

    QA/QC

    S ac k c o s t s r a t h e r t h a n bu l k c o s t s are u se d i n t h e c a l c u l a t i o n s in t h i s

    repor t . Sacks

    w i l l

    i n c r e a s e t h e l a b o r f o r g r o u t i n g , b u t t he y w i l l

    e l i m i n a t e

    t h e n eed f o r b u l k s t o r a g e and h a n d l i n g o n - s i t e .

    do

    g i v e a n i d e a of t h e c o s t s a v i n gs f o r s c a l i n g up t o t h e TRU tr en ch es . Of

    c o u r s e , a c t u a l

    TRU

    t r e n c h e s w i l l a dd o p e r a t i o n a l c o s t s n o t Co n si d er e d f o r

    t h e e x p er i me n ta l p i t s , j u s t f ro m t h e f a c t t h a t

    TRU

    waste is involved.

    The bu lk cos t s

    T h e m o b i l i z a t i o n c o s t

    w i l l

    be

    $5000 t o

    $10,000

    depending OQ t h e

    c o n t r a c t o r and h i s l o c a t i o n . T h i s c o s t c a n be c o n s i d e r e d

    a

    f i x e d c o s t , b u t

    i t

    would l i k e l y i n c r e a s e i f a c t u a l

    TRU

    t r e n c h e s were involved. The co st

    f o r e m pl ac in g

    t p l e

    g ro ut i n t h e p i t s

    ranges f rom $2000 t o $3000 per day wi th

    t i m e

    estimates

    r a n g i n g

    from

    10

    t o

    25

    d

    2

    t o

    5

    work weeks).

    c o n t r a c t o r s c o n ta c te d f o r t h e s e c o s t s are l i s t e d i n t h e Appendix. T h i s

    l i s t is by no means a complete l i s t

    oE

    t h e g r o u t i n g c o n t r a c t o r s i n t h e

    country and does not imply b idd ing should be l imi t e d t o these few. The

    c o n t a c t s

    were

    l i m i t e d t o

    a

    few w e l l - e st a b l i s h ed names i n t h e f i e l d j u s t f o r

    g e n e r a l cos t i n format ion .

    A

    m o b i l i z a t i o n cost of $10,000, a d a i l y c h a r g e

    of $2500, arid 20 d t o comple te the g r ou t ing of two E G G I d a h o p i t s were

    The

    g r o u t i n g

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    10

    T a b l e

    4 .

    Grout mater ial s u p p l i e r s a n d c o s t s

    Mat

    e r i a

    1

    S u p p l i e r P r i c e s F r e i g h t C o s t s

    Type

    I,II

    P o r t l a n d

    cement

    Class

    C

    f l y a s h

    (Laramie Rive r

    f l y a s h )

    MC103 Bentonite

    D o w e l l D-65

    F l u i d i z e r

    Col lo ida l Cement

    Microfine Cement

    and NS-200

    d i s p e r s a n t

    (add -1% to the

    l i s t e d c os t f o r

    t h e d i s p er s a n t)

    Coarse Grout

    Ash Grove Cement Co. $4.40/94 l b $0.32194 l b

    Poc a te l lo , Idaho sac k sack (min.

    B i l l

    Mahorney 50,000 l b )

    Bois e . Idaho $73/ ton bul k $7.8O/ton bulk.

    (2 08 ) 344-8460 (min. chg.

    -24 h n o t i f i c a t i o n 50,000

    Ib)

    Pozza lan ic Nor thwes t , $47 .80 /ton bu lk

    I n c . , M e rc er I s l a n d ,

    Washington

    Tom Fox

    ( 8 0 0 ) 4 2 6 5 1 7 1

    24 h n o t i f i c a t i o n

    Ro s s I s l a n d

    Dry

    Mix $2.85180 l b

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    1 I

    assumed. Table 5 summarizes the

    c0st.s

    f o r

    a

    d o u b l e g r o u t i n g of two EG&G

    I da ho e x p e r im e n t al p i t s u s i n g l a n c e I n j e c t i o n .

    T a b l e

    5.

    Cost

    est imate

    f o r l a n c e i n j e c t i o n g r o u ti n g

    a t

    two EG&G Idaho des ign p i t s

    D e sc r i p t i o n

    c o s t

    ( 1

    ~

    _ _

    Material c o s t s :

    Coarse g rou t

    Por t l and cement ; 1 t ruck load ;

    532

    s a c k s

    Fly ash ; p a r t i a l t ruck load ; 500 sacks

    Be n t o n i t e ; p a r t i a l t r u c k l o a d ; 80 s a c k s

    F l u i d i z e r ;

    p a r t i a l

    t r u c k l o a d ; 1 6 s a c k s

    2 , 5 1 1

    1,700

    3,610

    300

    Subtot a1 8,121

    F ine grou t :

    Col lo ida l cement ; 2 c o n t a i n e r s ; 7 6, 00 0 l b

    Sugar ; 25 l b

    E m p l a c e m e n t c o s t s :

    F i x e d ( m o b i l i z a t i o n )

    Co a r se g r o u t ; 3 d / p i t

    C

    $2500/d

    31,440

    -...

    10,000

    15,000

    Fine

    g r o u t ;

    7

    d / p i t

    @

    $2500 /d

    35,000

    Subt o

    t

    a1

    60,000

    T o t a l

    99,561

    -100,000

    The quantity of Portland cement i n Table 5 i s l e s s t ha n t h a t l i s t e d i n

    Table 3 because of the awkwardness

    of

    t h e size

    o f a

    t r u c k l o a d a n d t h e

    q u a n t i t y e s t i m a t e d t o b e r e q u ir e d.

    I t

    was assumed that one t ruckload would

    be used and th a t t he su pp l i e r would qu ick ly re spond

    i f

    more

    was

    needed.

    Cons ide r ing t he cheapness

    o f

    t h e c o a r s e g r o u t , EG&G Idah o may op t t o

    p u r c h a se two t r u c k l o a d s ( o r

    an

    a d d i t i o n a l p a r t i a l t r u ck l o a d) . The o t h e r

    components of t h e c o a r s e g ro u t are l i s t e d i n g r e a t e r a mounts i n T a b l e

    5

    t h a n i n T a bl e

    3.

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    1 2

    T he two se a t r a f n c o n t a i n e r s u sed i n T ab l e 5 g i v e s s i g n i f i c a n t l y more

    f i n e ce me nt t h a n i s e s ti m at ed t o b e re qu i re d t o f i l l a l l of th e vo ids

    r e a c h a b l e d u r i n g f i n e g r ou t in g . I n a d d i t i o n , t h e r e i s some doubt t h a t

    a

    s e c o n d a r y i n j e c t i o n w i l l work that w e l l . I n o t h e r words, t h e i n i t i a l s e t

    of th e coa rse g rou t may preven t the l a nce s f rom pe ne t r a t i ng i n some

    areas

    t h a t r e qu i r e f i n e g rou t . Thus, t h e amount of

    f i n e

    gr ou t may be gr os sl y

    o v e r es t i m at e d . Of c o u r se , t h e l a n c e s may b e d e s ig n ed t o p e n e t r a t e ,

    f r a c t u r e i f n e c e s sa r y , t h e h a rd e n in g c o a r se g r o u t . T h at would c rea te voids

    t h a t t h e f i n e g r o u t s ho u ld t h e n f i l l . Such s p e c i a l l a n c e s

    may

    r e q u i r e

    development and w i l l i n c r e a s e t h e c o n t r a c t o r s c o s t s . I n o u r o p in i on , t h e

    r e q u e s t f o r b i d s s h o ul d s p e c i f y t h a t s uc h p e n e t r a t i o n i n t o t h e c o a r s e g r o u t

    w i l l b e e x p e c t e d f o r

    a

    d ou b le l a n c e i n j e c t i o n .

    Prom Table

    5,

    t h e c o s t of t h e g r o u t s i s about $ 4 0 , 0 0 0 wi th more th an

    75% be ing the f i n e g rou t . I f t h e supposedly more pen e t r a t ing mic rof ine

    cement s o l d by Geoch emical Corp. i s u se d, t h e n 57 p a l l e t s (57 metric t o n s )

    would be requ t red a long wi th

    i t s

    d i s p e r s a n t a t a c o s t of 5 7 , 5 7 0 . Thus,

    t o t a l c o s t f o r c o a r s e a nd f i n e g r o u t would i n c r e a s e t o a bo u t $ 6 6 , 0 0 0 .

    S i n c e T a l l e n t s r e p o r t * i s b ased o n A v a n ti s c o l l o i d a l ce me nt , t h i s c o s t

    a n a l y s i s Ls b ased on t h a t c em en t. S u b s t i t u t i o n wo uld r e q u i r e t e s t i n g o f

    t h e new cement i n th e same manner as t h e o ne i n T a l l e n t s r e p o r t . 2

    I n c o n c l u s i on ,

    a

    d o u b l e l a n c e i n j e c t i o n g r o u t i n g

    of

    two of

    t h e

    E666

    I da ho d e s i g n p i t s i s e s t i m a t e d t o c o s t a b o u t $100,000.

    4 .2 J E T GROUTING

    J e t g r o u t i n g w a s developed t o cement g rou t f i n e sands or s i l t s , i . e . ,

    s o i l s th a t cou ld no t normal ly be pene t ra t ed by

    a

    cement grout . Us ual ly ,

    t h e j e t

    i s

    mounted on a d r i l l r i g j u s t above t he d r i l l b i t . Th is d r i l l b i t

    b o r e s

    a

    h o l e s l i g h t l y b i g ge r t ha n t h e

    j e t

    t o t h e a p p r o p r i a t e d e pt h . N ex t,

    t h e g r o u t ( u s u a l ly a water-cement mixture) i s f o r c e d

    a t

    v e r y h i g h p r e s su r e

    t h r o u g h t h e

    j e t as

    t h e

    j e t

    i s

    ro ta te d i n t he h ole and sLowly wi thdrawn from

    t h e hole . The j e t c o n v e r t s t h e p o t e n t i a l e n er gy of t h e hi g h p r e s s u r e i n t o

    k i n e t i c e n e r g y t h a t c h u rn s t h e su r r o un d i n g s o i l an d f or ms a well -def ined

    column of s oiL -cce te,

    s imi lar

    t o t h e s o i l g r o ut s t e s t e d

    by

    T a l l e n t e t a l . 1

    A cc o rd in g t o o ne c o n t r a c t o r , t h i s t e c h n iq u e w i l l form columns 3

    f t i n

    diameter composed of 20 wt cement,

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    I.3

    The ques t ion

    i s

    w h et he r t h i s t e c h ni q u e

    w i l l

    work on

    a

    waste t r e n c h

    f i l l e d w i th

    la rge

    v o i d s , s c r a p

    metal , metal,

    drums, and

    a

    p o t p o u r r i of o t h e r

    i t e m s . W i l l metal shadow voids and /or s o i l ? One con t ra c to r e s t ima ted

    t h e cos t of making one

    EG&G

    I d a h o p i t i n t o a s o l i d b l o c k u s i n g

    j e t

    g r o u t i n g

    a t

    $30,000 t o $33,000 ( inc lud i ng the cos t of cement ). Tab le

    6

    c o n t a i n s t h e

    breakdown of t h i s co s t es t imate .

    T h e f o l l o w i n g o p t i o n s w e r e c o ns i de r ed i n t h i s s t ud y :

    1. Je t g r ou t t h e e n t i r e p i t as

    a

    E ' o il g r o u t ,

    2. Je t g r o u t t h e c u r t a i n as a s o i l gro ut and th e remainder of th e p i t

    w i t h t h e c o a r s e g r o u t .

    A

    v a r i s t i o n of t h i s o p ti o n

    i s

    t o

    u s e

    t h e s a i l

    g r o u t

    as

    t h e b a s i s f o r t h e o v e rb u r de n an d un d er b ur de n as w e l l ,

    T a b l e

    6 .

    Cost

    est imate

    of

    j e t

    g r o u t i n g t u o EGdG Idaho

    d e s i g n

    p i t s

    u s i n g

    a

    cement-water grout

    M o b i l i z a t i o n , 1400 miles

    Personne l

    Mixing and pumping equipment

    Port land cement ,

    2200

    f t 3

    T o t a l

    Es t ima ted t i m e - 11 d

    6,900

    12,650

    37,950

    7,590

    65,090

    3.

    Je t g r ou t t h e e n t i r e p i t w i t h t h e c o a r s e g r o u t ,

    4 .

    Lance double g rou t the waste zcne and j e t g r o u t t h e res t of t he p i t

    ( i n c l u d i n g t h e p e r i m e t e r ),

    5. L a n c e i n j e c t g r o u t w i t h t h e c o a r s e g r o u t

    f i r s t

    i n t h e

    waste

    zone t o

    f i l l t h e l a r g e v o id s f ol lo we d by j e t g r o u t i n g of t he e n t i r e p i t .

    Opt ion 2 I .s f a vo r ed i f b o th l a n c e i n j e c t i o n a nd j e t g r o u t i n g w i l l be t r i e d

    i n separa te p i t s a nd O p ti o n 5 i f o nl y t h e o r i g i n a l t h r e e p i t d e s ig n

    w i l l

    be

    t r i e d . O p t i o n 5 reduces some of the unc e r t a in ty i n us ing j e t g r o u t i n g i n

    waste t r e nc h e s by f i l l i n g t h e l a r g e v oi d s w i th c o a r se gr o u t p r i o r t o j e t

    grout ing . P resumably th e emplaced coa r se g rou t w i l l

    be

    c u t up and blended

    i n wi t h t h e f r e s h g r o ut u se d

    in

    t h e j e t grout ing . The d i sadvan tage of t h i s

    o p t i o n

    i s

    t h a t

    one

    c o n t r a c t o r may not be ab le t o do bo th , which cou ld

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    14

    s i g n i f i c a n t l y i n cr e a s e t h e c o s t . S i n ce t h i s s e c t i o n a d d r es s e s

    j e t

    g r o u t i n g s e p a r a t e l y fr om l a n c e i n j e c t i o n , o n ly O p ti o n

    2

    is a n a l y z e d f o r

    i t s c o s t s in t he remainder of t h i s s e c t b o n .

    The g r ou t c u r t a i n f o r t h i s t e ch n iq u e

    is

    assumed t o be

    a

    s o i l - C r e t e

    e x t e n s i o n 3 f t beyond the nomina l p i t d imens ions

    of

    18

    x 6

    f t . T h e

    c o n t r a c t o r u s u al l y u s es

    a

    cement-wa te r mix ture , bu t he be l i ev es the

    j e t

    can

    h a n d le f l y a s h i n t h e g r o u t and b e n t o n i t e t o o

    i

    properly homogenized

    (meaning ext ra equipment nay be required) .

    Also,

    t h e c o n t r a c t o r b e l i e v e s

    t h e

    j e t

    c an b e h y d r a u l i c a l l y i n s e r t e d down t o t h e b a s a l t l a y e r f o r t h i s

    a p p l i c a t i o n . T h u s , no c u t t i n g s f ro m t h e p i t

    w i l l

    h e br o u gh t t o t h e su r -

    f a c e . To c a l c u l a t e t h e q u a n t i t y of g r o u t r e q u i r e d , any

    soil

    i n t h e g r o u t e d

    r e g i o n

    is

    assumed 20 vol g r o u t a nd t h e l a r g e v o i d s are assumed

    100%

    g r o u t .

    r e q u i r e d f o r

    j e t

    gro ut in g , compared t o the

    2200

    f t 3 t o t a l used

    in

    Table

    4 .

    The pe rsonne l cos t , equ ipment cos t , and t i m e est imate f rom Table 6 w i l l be

    i n c r e a s e d by t h e r a t i o of t h e s e two t o t a l q u a n t i t i e s t o es t imate t h e c o s t s

    based on the above assumpt ions fo r

    j e t

    g r o u t i n g t h e EG&G I d a h o p i t s .

    From Table 7 ,

    1 4 2 7

    f t 3 of g r o ut p er p i t , o r

    2 8 7 4

    f t 3 t o t a l ,

    w i l l

    be

    T a b l e

    7.

    E s t i m a t i o n of g r o u t q u a n t i t y r e q u i r e d f o r on e

    EG&G

    Idaho

    d e s i g n

    p i t

    f o r

    j e t

    g r o u t i n g

    Volume Gro ut volume

    D e s c r i p t i o n

    ut3

    U t 3 )

    S o i l

    G r o u t c u r t a i n

    2880 576

    Underburden

    324

    65

    Overburden

    324 6 5

    Backf

    i

    11

    300

    60

    Large vo ids

    T o t a l

    67 P 47

    1

    1437

    T h e c o s t b a s i s

    w i l l

    b e f o r t h e g r o u t s s t u d i e d b>- T a l l e n t e t

    a l .

    o r t h e

    c l o s e s t a pp ro xi ma ti on . F o r t h e s o i l g r o u t s , t h e d x t u r e s u se d by

    T a l l e n t e t a l . w i l l n o t b e d u p l i c a t e d w i t h t h i s ir. s i t u m ix in g t e ch n i qu e .

    I n s t e a d , a grout made from a mixture of P o r t l a d c ement and f l y a s h ( t h e

    r a t i o of th es e two component q u an t i t i es based on T a l l e n t e t d . s s o i l

    g r o u t ) w a s assumed for t h e g r o u t c u r ta i n . T a l l e n t e t al.'s p a z t i c u l a t e

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    g r o u t

    w a s

    assumed f o r t h e p i t p r op e r, (The c o n t r a c t o r

    may

    b e a b l e

    t o u s e

    t h e so i l g r o u t f o r t h e o v er b ur d en and u n de rb ur d en

    as

    i n Option

    2 ,

    but

    su c h was not assumed here . ) The gr ou ts sugges ted by Ta l l en t et

    al.

    meet

    c e r t a i n s p e c i f i c a t i o n s t h a t a s u b s t i t u t e d g r ou t

    may

    n o t ,

    e.g.,

    t h e

    b e n t o n i t e w i l l b e i m p or t a n t i n o r d e r t o h av e no bleed

    water

    f o r t h e g r o u t

    in

    t h e l a r g e v o id s . Any su b s t i t u t t o n

    requires

    t h e

    same

    t e s t i n g T a l le n t et

    a l . performed on h i s recommended gro ut s. ('Chis m e a n s t h a t t h e g r o ut

    a ssum ed f o r t h e g r o u t c u r t a i n n ee ds t o be t e s t e d . ) T a b l e

    8

    c o n t a i n s t h e

    estimate

    of component quant i t ies f o r j e t g r o u t i n g t o f o r m a

    3

    f t s oi l.

    g r o u t c u r t a i n and a block of p a r t i c u l a t e g r o u t e n c a p su l a t i n g t h e w a st e

    i n s i d e t h i s c u r t a in . Combining t h e q u a n t i t i e s e s t i m a t ed i n T a bl e 8 w i t h

    t h e c o s t i n f or m a ti o n

    in

    Tables 4 and

    6

    l e d t o t h e c o s t

    est imate

    summarized

    i n T ab le 9 f o r j e t g r o u t i n g tw o of the EG&G Idaho

    de s ign

    p i t s .

    From

    Table

    9,

    t h e g r o u t c o s t s less than $10,000, t h e emplacement cos ts more than

    $75,000,

    and t h e t o t a l c o s t s o r j e t g r o u t i n g

    i s

    about $85,000.

    Table 8. Component q ua n t i t i e s fo r j e t grout ing two

    EG&G Idaho

    d e s i g n p i t s

    Q u a n t i t y r e q u i r e d

    Component

    W t

    ( l b ) (ton)

    Cu rt a i n grouta (assume 13.5 I b / g a l ,

    125,814 l b g r o u t ) :

    Type 1,II Portland cement 42 52,842 26 .4

    Class C f l y a s h

    16 20,130 10,

    1

    P i t g r o u t b ( 14.5 lb/gal ,

    186,511

    L b

    g r o u t ) :

    Type 1,II Portland cement 35 6 5 , 2 9 3 32,7

    C la ss C

    f l y

    a sh 2 5 4 6 ,6 3 8 23. 3

    Bent

    m i

    t

    e

    5 9,328 4.7

    F l u i d i z e r

    0.

    5

    933 0 5

    _ _

    ~~~

    _ _

    Basis:

    bBased on T a l l e n t

    e t a l . ' s

    se r ies 1 3 . p a r t i c u l a t e g r ou t mix No.

    1 , s a m e as

    t h e c o a r se g r o u t f o r S e c t. 4.1 i n T a b l e 3.

    1160 f t 3

    of c u r t a i n

    grout arid

    1 7 2 0 E t 3 of p i t gruut .

    un te s t ed g rou t mix , bu t based on Ta l l en t e t al.'s soil g r o u t mix No. 1.

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    16

    Table 9. Cost

    estimate

    f o r j e t g r o u t i n g two EG&G Idaho des ign p i t s

    cost

    D e sc r i p t i o n

    ( 1

    Material

    c o s t s :

    Por t l a nd cement ; 2 t ruck loa ds ; 1064 sack s

    Fly ash; 1 .34 t ruck loa ds; 835 sack s

    B e n t on i t e; p a r t i a l tr u c k l o a d ; 94 s a c k s

    F l u i d i z e r ; p a r t i a l t r u c k l o ad ; 19 s a c k s

    S u b t o t a l

    Emplacement c o s t s :

    Fixed (mobf.Lization)

    P e r s o n n e l f o r 1 5 d

    Equipment o r 15 d

    S u b t o t a l

    5,022

    2,650

    848

    300

    8,820

    6,900

    17,250

    51,750

    75,900

    TOTAL 84,720

    4.3 OTHER COSTS

    The o t h e r c o s t s , m ai nl y i n v o l v e d i n t h i s e x p e r i m en t ,

    are

    t h e QA/QC

    c o s t s a nd e x p e r i m e n t a l m o n i to r i n g an d a n a l y s t s c o s t s . EG&G Idaho w i l l

    deve lop t h e i r own programs o r t he se a sp ec t s o f th e exper iment and no

    a t t empt was made t o

    assess

    t h e c o s t s i n vo l ve d . N e v e r t h e l es s , t h e f o l l o w i n g

    two

    items

    were c o n s id e r ed : ( 1 ) a c c e p t a b i l i t y

    of

    t h e mater ia ls purchased

    an d ( 2 ) h y d r a u l i c c o n d u c t i v i t y of t h e p i t s .

    Since EG&G Idaho may no t have th e l ab ora tor y ca pa b i l i ty

    t o

    t e s t t h e

    purchased grou t mater ia ls , ORNZ may be asked

    t o

    p er fo rm t h i s s e r v i c e f o r

    EG&G

    Idaho. Since a quick answer may be nec ess ary , samples may have t o be

    hand d e l i v e r e d t o ORNL and then

    a

    t e c h n i c i a n u se d t o p er fo rm t h e 24-h

    t e s t s .

    Although t h i s may s uf f i c e fo r th e qu ick answer ,

    EG&G Idaho

    may want

    the comple te se t of t e s t s f o r t h e p u r ch as ed mater ia l (i n cl u di ng t h e 2%-d

    c u r e t i m e and long

    term

    f r e e z e - t h aw t e s t s ) . N e g o t i a t io n s b et we en

    ORNL

    and

    EG&G

    Idaho w i l l s e t t l e what i s n e c e s sa r y an d t h e c o s t .

    To h e l p a s c e r t a i n t h e e f f e c t i v e n e s s of g r o u t i ng t h e p i t s , t h e h yd ra uL ic

    c o n d u c t i v i t y of the p i t s can be measured be f ore and a f t e r g rou t ing . One

    way

    t o d o t h i s w ould u s e t h e a p p a r a t u s a c t u a l l y u se d i n t h e g ro u t in g .

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    17

    Co n c e p t u a l l y , s e v e r a l p r o b es w ou ld b e f o r c e d i n t o t h e p i t a nd u nc ou pl ed

    f rom th e hyd rau l i c and pumping equipment. Then, th e hyd rau l i c cond uc t iv i ty

    w ou ld b e m ea su re d u s i n g t h e p r o b e s s t u c k i n t o t h e p i t . I f a p r o b e c a n n o t

    be

    i n s e r t e d a f t e r g r o u t i n g , t h e n t h a t would b e c o n s id e r e d a s u c c e s s f u l l y

    g r o u t e d

    area

    and re l a t i ve ly impermeable. However, t h i s appraach req u i r es

    two a d d i t i o n a l t r i p s

    by

    t h e c o n t r a c t o r w i t h t h e a t t e n d a n t m o b i li z at i o n

    c o s t s a n d a t l e a s t o ne d a y ' s o p e r a t i n g c o s t s ( i .e . , about $25,000 f o r both

    h y d r a u l ic c o n d u ct i v it y t e s t s ) .

    t e s t s a p p e a r s more a t t r a c t i v e an d may o n l y c o s t a t e n t h as much. This

    d e s t r u c t i v e e x a m i n a t i o n

    t e s t

    should be conduc ted on ly

    on

    t h e sh o r t - t e r m

    grou ted t rench . The second hydr au l fc Condu c t iv i ty t e s t could be done

    s h o r t l y b e f o r e t h e d e s t r u c t i v e e xa mi na ti on of t h i s p i t .

    A g e o t e c h n ic a l f i r m s p e c i a l i z i n g i n such

    Another method that could be

    u s e d

    i s s o n i c e v a l u a t i o n oE t h e

    p i t .

    With

    th e des igned and documented p i t s p roposed , so n ic eva lua t io n of one p i t

    b e f o r e g r o u t i n g

    w i l l

    h e l p e v a l u a t e t h e t e c h n i q u e a nd

    a f t e r

    g r o u t i n g

    w i l l

    h e l p e s t a b l i s h t h e s u c c es s of g r o u t i n g .

    O t h er m i s c el l a ne o u s c o s t s i n c l u d e t h e c o s t and a v a i l a b i l i t y

    of water.

    Not b e i n g f a m i l i a r w i t h t h e s i t e , i t

    was

    unknown whether an adequate supply

    w a s a v a i la b l e a t t h e t e s t s i t e .

    A d d it i o na l c o s t s t h a t need t o be c o ns i de r ed f o r a c t u a l

    TRU

    wastes

    i n c l u d e h e a l t h p h y s i c s p e r so n n e l, c o nt a in m en t s t r u c t u r e s , a nd p e r s o nn e l

    p r o t e c t i o n .

    I n

    add i t io n , bo th emplacement t echn iques w i l l r e s u l t i n f l u i d s

    a n d / o r g r o u t com ing t o t h e su r f a c e ( a r o u nd t h e p r o b e s , i nowhere e l se ) .

    E G G Idaho should be p repa red

    f o r

    t h i s and have t h e c o n t r a c t o r c a p t u r e t h i s

    material

    and recyc le

    i t

    i n t o t h e p i t o r d is p os e

    of i t

    i n some

    acceptable manner . I n ad di t i on , one way of i n c r e a s i n g t h e s u c c e s s of t h e

    l a n c e i n j e c t L o n i s t o a dd t o t h e o v e rb u rd e n s o h i g h e r p r e s su r e s c a n be

    used. Thi s co s t w a s not eva lu a te d , though i t would l i k e l y be minor , un les s

    t h i s e x t r a o v er b ur de n n e ed s t o be reaoved (which cou ld be cos t ly

    i n

    t h e

    case of

    TRU

    waste t r e nc h e s, b u t n o t i n t h e case of the exper ime nta l p i t s ) .

    5. CONCLUSIONS

    AYD RECOMMENDATIONS

    Based

    on

    t h e g i v e n as s u mp t io n s an d t h e g r o u t s t h a t h av e be en t e s t e d

    t h u s f a r , l a nc e i n j e c t i o n g r o ut i ng

    of

    two

    of

    t h e

    EG&G

    I d a h o d e s i g n

    p i t s

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    18

    w i l l c o s t a b o u t $100,000 and j e t g r o u t i n g o f t h e same p i t s

    w i l l

    c o s t a b o u t

    $85,000. The advantages

    of

    t h e l a n c e t e c h n i q u e are :

    1.

    I t

    i s

    developed

    for

    p r e s s u r e i n j e c t i o n i n t o l o o s e and vo idy s o i l s ;

    2.

    deve loped f o r shal low grou t ing , though l anc es a r e a v a i l a b l e

    40

    f t

    long ;

    3 has been used fo r g rou t ing waste t r e n c h e s ;

    4

    machines a r e a v a i l a b l e t h a t h a n d le m u l t i p l e l a n c e s ; a nd

    5.

    l a n c e s are m o b il e , a l l o w i n g an o p e r a t o r t o t h or o ug h ly c o v e r a n

    a rea

    as

    needed.

    The advantag es of th e j e t g r o u t i n g t e c h n i q u e are:

    1.

    The placement of th e gro ut i s p o t e n t i a l l y w e l l - d e f i n e d ;

    2. no p e n e t r a t i n g g r o u t i s r e q u i r e d ;

    3 waste, s o i l , a n d g r o u t will p o t e n t i a l l y b e on e so l i d m at r i x ; a n d

    4 . th e placement probe

    i s

    mobile.

    The d i sadvantag es of th e l an ce t echn ique

    are:

    1. The placement t h e g r o u t i s u n c e r t a i n s i n c e t h e g r o u t f o l l o w s t h e

    path of

    l e a s t

    r e s i s t a n c e . L a r g e voids u s u a l l y fill f i r s t ;

    2.

    a n e x p e n s i v e p e n e t r a t i n g g r o u t i s n ee de d t o g r o u t t h e s o i l m a t r i x

    ( u n de r bu r de n , ov e rb u rd e n, b a c k f i l l , a nd c u r t a i n ) ;

    3 ooz ing of g r o u t t o t h e s u r f a c e ar ou nd t h e l a n c es ; and

    4. t h e p o s s i b i l i t y t h a t t h e f i r s t g r o ut i ng w i th t h e c o ar s e g r o ut

    will

    i n t e r f e r e w i t h t h e s e co nd g r o u t i n g wi t h t h e f i n e g r o u t.

    The disadvantages

    of

    t h e j e t g r o u t i n g t e c h n i q u e are:

    1. I t is d ev el op ed f o r u s e i n t i g h t s o i l s b u t n o t w i t h l a r g e v o i d s;

    2. flow a ro un d l a r g e o b j e c t s su c h

    as

    drums i s u n c e r t a i n ;

    3 .

    waste w i l l be well-mixed wi th gr ou t (which may be an advant age or

    d i sadvantage ) ; and

    4 f l ow of g r o u t t o t h e su r f a c e a r ou nd t h e p ro be .

    From the se advantages and d i sadvan tages , t h e l ance t echn iqu e seems t o

    have an ed ge i n g r o u t i n g l a r g e v o i d s , b u t t h e j e t t eehn ique seems t o be

    b e t t e r for g r o u t i n g t i g h t l y pack ed s o i l s or matrices. Se lec t ion depends o n

    o n e ' s o b j e c t i v e s as w e l l as the p a r t i c u l a r a p p l i c a t i o n . The outcome of

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    19

    n e i t h e r t e c h n i q u e

    is

    c e r t a i n ,

    a

    p r i o r i , an d b o th s h o ul d be t e s t e d b e f or e

    r e j e c t i o n of g r o u t i n g

    as

    a s o l u t i o n f o r s t a b i l i z i n g t h e INEL

    TRU

    t r enches .

    Both tech nique s can be expected t o have gro ut (ca rr yin g some waste)

    p ush t o t h e su r f a c e a ro un d t h e pr o be p e n e t r a t i o n . T h i s material should be

    captured and disposed

    of

    proper ly . I t i s su g g e s t e d t h a t su c h mater ia l be

    recyc l ed back in to the p i t . One method t o he lp co n t ro l such emiss ions

    and

    i n c r e a s e t h e p r e s s u r e f o r l a n c e i n j e c t i o n ) would b e t o

    increase

    t h e

    o ve rb ur de n l a y e r f o r t h e g r o u tl n g o p s r a t i o n ( b u i l d i n g a s o i l c ap ar ou nd t h e

    j e t gr ou t probe may reduce th e flow from th e ov er si ze d probe hol e). Some

    emiss ions should

    s t i l l

    be p lanned f o r and t rapped . De ta i l s such as t h i s

    should be inc luded in t h e

    request

    o r b i d s , and t h e g r o u t i n g c o n t r a c t o r s

    should propose

    a

    s o l u t i o n a nd g i v e c o s t s .

    The disadva ntage of mixing waste wi th t he g ro ut , mentioned f o r

    j e t

    gro ut in g , concerns com pa t i b i l i t y of :he

    waste

    wi th the g rou t . Both

    techniques a re faced wi th a problem

    a t

    t h e g r ou t -w a st e i n t e r f a c e , b u t

    j e t

    g r o u t i n g i n c r e a s e s t h i s i n t e r f a c e by e s s e n t i a l l y making t h e

    waste p a r t

    of

    t h e g r o u t ( l o c a l l y ) . T h i s a s p e c t

    of

    t h e g r o u t t o be s e l e c t e d ha s n o t been

    addressed , as y e t ; b u t i t must be before a f i n a l g r o u t f o r m ul a c an be

    s e l e c t e d , r e g a r d l e s s of which technique

    i s

    chosen. Cement gr ou ts us ua ll y

    r e q u i r e a d d i t i v e s f o r u s e w i th a c i d s , b a s e s , o r o rg a ni cs . No i n t e r a c t i o n

    problem

    i s

    a n t i c i p a te d f o r t h e

    metal,.

    wood, combu st ibl es , concr e te ,

    o r

    f i l t e r s . However, s l u d g e w i l l be th e main prob lem and aspha l t cou ld a l so

    be a problem i n j e t g r o u t i n g . Th e e x p e r i m en t a l p i t s

    w i l l

    c o n t a i n

    a

    s imula ted s ludge (wi th a c o mp o si t io n g i v e n i n t h e

    p i t

    design) which should

    h e t e s t e d f o r c o m p a t i b i l i t y w i t h t h e g r ou t .

    Based on t h e a v a i l a b l e i n f o r m at i o n , t h e f o l l o w i n g su g g e s t i o n s are

    recommended:

    1. The number of

    t e s t

    p i t s t o be g r o u t e d sh o u l d b e do ub le d so t h a t b o t h

    l a n c e i n j e c t i o n a nd j e t gro ut i ng can be t r i e d and compared.

    t h e f e a s i b i l i t y of t h i s su g g e s t i o n i s u n ce r t ai n ( s i t e a v a i l a b i l i t y ,

    e t c . )

    i t

    c an b e s t a t e d t h a t i t would be desi rable .

    Although

    2. Of th e above recommendat ion i s re j ec ted , cons i de r ways

    of

    e v a l u a t i n g

    both t echn iques ( such as g r o u t p a r t one way and p a r t t h e o t h e r ).

    S e l e c t i o n of o n ly one technique depends on EGCG I d a h o ' s o b j e c t i v e s .

    .

    4 . The com pa t i b i l i t y of the waste and grout needs t o be eva lua ted .

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    2 0

    5. The a b i l i t y of t h e g ro u t in g co n t r a c t o rs t o h an dl e e d s s i o n s t o t h e

    s u r f a c e and t o pr op os e i d e a s f o r b e t t e r p e n e t r a t i o n ( r e v e r s e

    g r o u t i n g , e x t r a o v e rb u r de n , e t c . ) sh o u l d b e p l a nn e d

    f o r ,

    a n d e v a l u a t e d

    i n , t h e

    t e s t .

    6 . E v a l u a t e as b e s t

    as

    p o s s i b l e ) t h e e f f e c t i v e n e s s of a c co m pl is h in g EG&G

    I d a h o ' s g o a l s

    by

    s t u d y i n g t h e

    p i t s

    w i t h a v a i l a b l e n o n d e s t r u c t i v e

    exper imenta l t echn iques . (EG&G Idaho is w or ki ng h a r d t o d o t h i s , b u t

    a u n iq u e o p p o r t u n i t y e x i s t s t o e v a l u a t e n o n d e s t r u c t i v e t e s t s on a

    p re de s ig n ed p i t t h a t w i l l be d e s t u c t i v e l y e v a l ua t e d s h o r t l y a f t e r

    grou t ing .

    )

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    1. 0 K. Ta

    21

    REFERENCES

    lent et al., Grout Testing an1 Characterization f o r Sha

    Land Burial Trenches

    a t

    Idaho National Engineering Laboratory,

    ORNL/TW9881, Oak Ridge National Laboratory, September 1986.

    low

    2.

    J. 0

    Low,

    EGdG

    Idaho, personal communication, August

    1985

    3.

    J.

    Herndon et al., Grouting i n S o i l s , Volume I: A S t a t e - o f - t h e A r t

    Report, Halliburton Services,

    U , S .

    Department of Commerce, June

    1974.

    4.

    T.

    Tamura,

    O W L ,

    personal communication, August 1985.

    5.

    Steven Jaques,

    W. G.

    Jaques Co., personal communication, August 1985.

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    2 2

    APPENDIXES

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    2 3

    APPENDIX A: ESTIMATION OF

    P I T HYDRAULIC

    CONDUCTIVITY

    The p a r t i c l e s i z e d i s t r i b u t i o n

    of

    t h e Idaho s o i l sample rece ived by

    ORNL

    i s

    g i v e n i n Ffg

    1.

    From t h i s f i g u r e , t h e e f f e c t i v e g r a i n d i a me t er ,

    d l o ( i . e . ,

    10

    by w t

    of

    t h e s o i l p a r t i c l e s are

    smaller

    t h a n t h i s d i a m e t er ) ,

    i s

    about 0.03 m.

    Herndon e t a1.3 g i v e a h y d r a u l i c c o n d u c t i v i t y of a b o u t

    cm/s i n t h e i r Fig.

    34 f o r t h i s d lo . D is tu rb in g t h i s s o i l

    w i l l

    i n c r e a s e

    i t s

    hydr au l i c cond uc t iv i ty some, bu t the hyd rau l i c condu c t iv i t y

    w i L L

    d e c r e a se

    o v e r t i m e

    as

    t h e s o i l r e se t t l e s and recompacts. The pres ence of th e l a rge

    voids

    w i l l

    have a much g r e a t e r e f f e c t t h a t i s not easy t o eva lua te . Some

    of t h e l a r g e v o i d s w i l l not be immedia te ly , i f e v e r , a v a i l a b l e . Water

    w i l l

    permeate through t he path of

    l e a s t

    r e s i s t a n c e an d t hu s t e n d t o f o l lo w t h e

    la r ge vo ids . The l a r ge vo ids

    w i l l

    o f f e r l i t t l e r e s i s t a n c e t o p er me at io n,

    so t h e h y d r a u l i c c o n d u c t i v i t y

    w i l l

    b e d i c t a t e d by t h e ov e rb u rd e n, b a c k f i l l ,

    underburden, and sid ewa l ls . Assume t h a t t he ove rburden

    i s i n

    se r ies w i t h

    t h e l a r g e

    voids

    and t h a t t h e b a c k f i l l

    i s

    i n p a r a l l e l w i th l a r g e v oi ds . F or

    r e s i s t a n c e s i n ser ies , t h e r e s i s t a n c e s ( i n v e r s e h y d r a u l i c c o n d u c ti v i t y f o r

    t h e p r es e n t c a s e) a r e a d d i t i v e . For p a r a l l e l r e s i s t a n c e s , t h e i n v e r s e

    of

    t h e r e s i s t a n c e s ( t h e h y d r a u li c c o n d u c t i v i r i e s ) a r e a d d i t i v e . Co n c e p t u a l l y

    f o r t h i s m od el , t h i s m eans water flow t h rough the

    waste

    zone

    i s v i a

    t h e

    l a rge

    voids and the f low

    ra te

    i s

    d i c t a t e d by t h e su r r o u n di n g

    matrices

    (ove rburden , underburden , and s idewa l l s ) .

    Co n s i d e r t h e

    case

    of permeat ion through t he overburden and

    waste

    zone

    and ignore th e pa thways ou t of t h e waste zone ( i . e . , t h e water

    w i l l

    permeate

    i n t o t h e b o t t o m

    of

    s i d ew a l ls o r c o l l e c t

    a t

    th e bot tom). Permeat ion w i l l

    o n ly e f f e c t i v e l y o cc u r i n

    the

    area represen ted by l a r ge vo ids and the

    permeat ion

    w i l l

    be d i c t a t ed by the ove rburden i n t h a t area.

    (1)

    PA

    Permeat ion

    r a t e

    a-

    L

    where

    P

    = h y d r a u l i c c o n d u c t i v i t y ,

    A =

    area of

    permeation, and

    L = l e n g t h

    of

    permeation.

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    2 5

    S e r i e s

    P a r a l l e l

    where

    P A =

    a v e r ag e h y d r a u l i c c o n d u c t i v i t y

    f o r

    t r e n c h ,

    Po = o v er b u rd e n h y d r a u l i c c o n d u c t i v i t y ,

    Pw =

    waste

    z o n e h y d r a u l i c c o n d u c t i v i t y ,

    PL

    = l a r g e v oi d h y d r a u l i c c o n d u c t i v i t y ,

    PR remainder of waste z o n e h y d r a u l i c c o n d u c t i v i t y ,

    A

    = area

    of p i t ,

    AL

    =

    area

    o f la rge

    v o i d s ,

    AR = area

    of remainder ,

    L

    = h e i g h t of p i t above underburden ,

    Lo =

    h e i g h t

    of

    overburden , and

    = h e i g h t of

    waste

    zone.

    S i n c e

    PL >> ' w e

    c an n e g l e c t t h e s ec o n d

    term of

    Eq.

    3

    a n d d e r i v e ,

    AL

    Pw

    = L

    A

    S u b s t i t u t i n g i n

    Eq. 2 , we

    o b t a i n

    S i n c e

    PL >>

    t he second term

    of

    Eq. 5 may be ne gl ec te d, and

    ( 4 )

    Po

    PA --.

    LO

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    26

    A s

    e x p e ct e d , t h e h y d r a u l i c c o n d u c t i v i t y

    i s

    i n c r e a se d by t h e l a r g e v o i d s

    r e d u ci n g t h e d i s t a n c e of p e rm e at i on and b y p a ss in g t h e b a c k f i l l ( a ssu mi ng

    l a r g e v o i d s a r e i n t e r c o n n e c t e d as i n t h i s s i m p l e m odel). W it h a n

    o v er b u rd e n h y d r a u l i c c o n d u c t i v i t y of

    loe4 c m / s ,

    a t o t a l h e i g h t of 13 f t and

    an overburden he igh t of 3 f t , t h e e f f e c t i v e hy d r a u l ic c o n du c ti v i ty i s

    e s t i m a t ed t o b e 4 x

    c m / s .

    Apply ing th i s same model

    t o

    a

    p i t

    w i t h t h e l a r g e v oi d s f i l l e d by

    c o a r s e g r o u t , i . e , PL - 1 ~ 9 m / s , l r e s u l t s i n PR >> PL,

    p0

    >> PL ( t h e

    r e v e r s e

    of

    t he p rev ious a ssumpt ions) , and

    *K

    Pw

    = - -

    PR , and

    A

    ( 7 )

    Assume

    Po

    -.

    PR

    and AR = 2 3 f t 2 ( a r e a f o r b a c k f i l l s o i l o nly) .

    l T 4

    c m / s ,

    Lo = 3

    f t , L =

    13

    f t , I ,,

    = 10

    f t , A = 116 f t 2 ,

    Thus, PA

    = 2.4

    x l C r 5 cm/s.

    F u rt h er m o re , i f 52% of t h e s o i l ' s water and a i r v o i d s

    are

    assumed

    f i l l e d w i t h f i n e g r ou t1 , i .e . , t h e area a v a i l a b l e f o r permeat ion reduces

    by

    69%

    i n t h e o ve rb ur de n and b a c k f i l l , t h en s u b s t i t u t i n g i n Eq s .

    7

    and 8

    0 .3 1AR

    A

    P = PR , and

    PA

    = 0.31c2.4 x lr m/s) = 7.4 x

    c m / s .

    11)

    The r e d u c t i o n i n a r e a p r o p o r t i o n a l l y r e du c es t h e h y d r a u l i c c o n d u c t i v i t y

    w i t ho u t t a k i n g c r e d i t o r

    a

    l ow e r s o i l h y d r a u l i c c o n d u c t i v i t y by v i r t u e of

    f i l l i n g t h e bi gg er s o i l v oi ds l e av in g

    a

    s o i l m a tr ix w i t h a r e d u c e d e f f e c t i v e

    g r a i n d ia m et e r. Assume t h a t 6 9% ( d r y w t ) of t h e l a r g e r s i z e s i l L u s t r a t e d

    i n F ig . 1 i s g r o u te d l e a v i n g 3 1% of t h e f i n e r mater ia l as t h e lo o se s o i l

    matrix

    t o de te rmine th e approx imate hydr au l i c conduc t iv i ty . Thus , t h e

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    2 7

    D3.1

    of 0.006 mm from Fig.

    1

    rep res en t s the new Dlo g i v l n g a new hydraulic

    c o n d u c t i v i t y o f a b o u t 5 x

    lo-

    c m / s f o r t he remain ing ungrou ted s o i l com-

    p a r e d t o a b ou t

    l T y

    cm/s f o r t h e c o a r se g r o u t a nd a b ou t T8 m/s,

    f o r

    t h e

    f i n e g r o u t. Th us k e ep i ng t h e

    same

    a s sum p ti o ns ( i n c l u d i n g t h e h y d r a u l i c

    c o n d u c t i v i t y of s o i l b ei ng much greacer t h an e i t h e r g ro u t ) and s u b s t i t u t i n g

    t h e new h y d r a u l i c c o n d u c t i v i t y

    f o r s a i l s

    into Eq. 10 g i v e s

    a

    h y d r a u l i c

    c o n d u c t i v i t y

    of

    4 x

    lT

    cm/s f o r t h e p i t g r o ut e d f i r s t by c o a r s e g ro u t

    than

    by f i n e g rou t .

    For j e t grout ing, assume

    a

    s o l i d b lo c k of s o i l g r o u t o r

    coarse

    g r o u t ,

    g i v i n g

    a

    h y d r a u l i c c o n d u c t i v i t y

    of

    about 10-

    cm / s .

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    28

    APPENDIX

    B :

    L I S T OF GROUTING CONTRACTORS CONTACTED

    Gelco Grout ing Service

    Salem, Oregon

    Steve Warig

    Kent, Washington

    ( 206 ) 872 - 2550

    H a l

    1

    bu

    r

    t o

    n

    E r n i e

    Carter

    Duncan, Oklahoma

    ( 405 ) 25 I- 2095

    Dr.

    Paul P e t t F t

    Gaithersburg, Maryland

    ( 3 0 1 ) 2 5 8 - 6 0 4 5

    W . G.

    Jaques Co.

    Steven Jaques

    Des Moines, Iowa

    ( 5 1 5 ) 2 7 6 5 4 6 4

    Woodbine, Inc.

    A r t

    Penge l ly

    Fo rt worth, Texas

    ( 8 1 7 ) 6 2 % 4 24 2

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    29

    APPENDIX C: EXTRAPOLATING THE COSTS FOR GROUTING

    THE

    TEST PITS

    INTO COSTS

    FOR

    GROUTING THE TRU WASTE TRENCHES AT

    INEL

    The volume sca le up f a c t o r go i n g f ro m t h e two e x p e r i m e n ta l p i t s

    t o t h e a c t u a l

    T R U

    t r e n c h e s

    i s 1000.

    T hu s, t h e s i m p l e s t e x t r a p o l a t i o n g i v e s

    $85,000,000

    t o

    $100,000,000

    t o gr0L.t t h e TRU tr en ch es . Th is si mp le

    a pp ro ac h i g n o r e s s e v e r a l d i f f e r e n c e s i n c l u d i n g (1) t h e f a c t t h a t TRU waste

    is now inv ol ve d which will I n c r e a s e c o s t s , ( 2 ) a t i m e sp a n of s e v e r a l

    years

    i s i nvo lved , (3) economies of s c a l e w i l l apply, and 4) some of t h e c o s t s

    a re f i x e d a nd do n o t sca le up p r o p o r t i o n a l t o t h e j o b s i ze . Tak ing

    into

    a cc ou n t t h e f i x e d c o s t s i n Ta b le s 5 and

    9 w i l l

    d e c r e a se t h e s i m pl e

    e x t r a p o l a t i o n a bo ve

    $7,000,000 t o

    S10,000,000 t o make the ex t rap o la t ed

    estimate

    $80,000,000

    t o

    $90,000,000.

    Any such

    est imate

    u s i n g t h e

    cos ts

    in

    t h i s r e p o r t w i l l be much more i n a c c u r a t e t h a n a n a l yz i n g t h e a c t u a l c o s t s i n

    g r o u t i n g t h e d e s i g n p i t s .

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    ORNL/TM-

    10025

    INTERNAL

    D I S T R I B U T I O N

    1. D . A.

    Costanzo

    2 .

    L .

    R. Dole

    3.

    T. M.

    G i l l i a m

    4. R. W. Glass

    5 . T. T.

    Godsey

    6. R.

    A. Wannaford

    7 .

    F.

    J .

    Homan

    8 .

    E .

    K. Johnson

    9. R. S. Lowrie

    10-12.

    E.

    W. McDaniel

    13. C. P. McGinnis

    14.

    M. M.

    Osborne

    15.

    W. W.

    P i t t

    16

    T.

    H. Row

    17.

    18.

    19-23.

    24.

    25.

    26.

    27.

    2 8 .

    2

    9.

    3 0 .

    31.

    32.

    33

    EXTERNAL, D I S T R I B U T I O N

    T .

    L. Sams

    F.

    M.

    S c h e i t l i n

    R. Spence

    M.

    G. Stewar t

    D . P. S t i n t o n

    s. H stow

    0.

    K.

    T a l l e n t

    R. G. Wymer

    Ce n t r a l Re se a r c h L i b r a r y

    ORNL-Y-12 Tech. Library

    (Doc. Ref.

    Sect.)

    Laboratory Records

    Laboratory Records-RC

    O W L P a t e n t S e c t o n

    34. R. L. Berger, University uf I l l i n o i s a t Urbana, 208 N. Romaine

    35. O f f i c e of As si st an t Manager f o r Energy Resea rch and Development,

    36.

    T.

    L.

    Clements, Jr . , EGdG Id ah o, In c. , P. 0 . Box 1525, Idaho

    37.

    J. 0 Low,

    EG&G Idaho, Inc., P. 0. Box 1525, Idaho F a l l s ,

    ID

    83415

    38.

    C.

    L.

    Miller,

    EG&G

    Idaho,

    Inc.,

    F. 0.

    Box

    1525,

    Idaho F a l l s ,

    I D

    39. T. H. Smith, EG&G Idaho, Tnc. ,

    E .

    0. Box 1525, Idaho F a l l s , ID

    S t . , Urbana, I L 61801

    DOE-ORO, E'.

    0

    Box E , Oak Ridge, TN 37831

    F a l l s , I D

    83415

    834 5

    834 5

    40-69. Tech nica l Inf orm at io n Cen ter , Oak Ridge, TN 37831

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