Group 3 Repair and Retrofitting of Rcc Structures

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    STRUCTURAL

    FAILURES

    ANDREHABILITATION

    REPAIR ANDRETROFITTING OF RCC

    STRUCTURES

    School of Building Science and

    Technology, CEPT University, Ahmedabad 1

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    AN OVERVIEW OF PRESENT REPAIR PRACTICES

    Since 1950s, the construction activity in India has been increasing

    geometrically without matching increase in the availability of quality

    inputs, in terms of materials and skilled workmen.

    The gap between the quality planned and the quality achieved

    continues to become wider.

    The engineers responsible for maintaining buildings often begin repair

    activity without adequate understanding of the factors responsible for

    the defects.

    Many engineers unintentionally attempt treating the symptoms,

    instead of dealing with the cause and effect phenomenon.

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    AN OVERVIEW OF PRESENT REPAIR PRACTICESStructural defects are dealt with in this fashion, it remains only as

    defects camouflaged beneath finishes, which gives a false sense of

    safety to the occupants allowing the problem to continue without

    getting treated.

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    INTRODUCTION TO CONCRETE REPAIRS

    Concrete construction is generally expected to give trouble free

    service through out its intended design life.

    However, these expectations are not realized in many constructions

    because of

    structural deficiency

    material deterioration

    unanticipated over loadings or physical damage

    Premature material deterioration can arise from a number of causes,

    the most common being when the construction specifications are

    violated or when the facility is exposed to harsher service

    environment than those expected during the planning and design

    stages.

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    Premature material deterioration can arise from a number of causes,the most common being when the construction specifications are

    violated or when the facility is exposed to harsher service environment

    than those expected during the planning and design stages.

    Physical damage can also arise from fire, explosion as well as from

    restraints, both internal and external, against structural movement.

    Except in extreme cases, most of the structures require restoration to

    meet its functional requirements by appropriate repair techniques.

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    NON-DESTRUCTIVE TEST EVALUATIONIn-situ Concrete Strength

    Rebound Hammer Test

    Ultrasonic Pulse Velocity

    Windsor Probe

    Capo/Pullout TestLoad Test

    Lab Testing

    Core Cutting/Sampling

    Chemical Attack

    Carbonation Test

    Chloride Test

    Sulphate Test

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    NON-DESTRUCTIVE TEST EVALUATIONCorrosion Test

    Covermeter/Profometer

    Half Cell Method

    Resistivity Meter

    PermeabilityWater

    Air

    Fire Damage Assessment

    Thermo-Gravimetric Analysis

    Differential Thermal AnalysisX-ray Diffraction

    Structural Integrity/Soundness Assessment

    Ultrasonic Pulse Velocity

    Radiography

    Impact Echo Test

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    CONCRETE DETERIORATION FROM ENVIRONMENTAL EFFECTS

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    CAUSES OF DISTRESS AND DETERIORATION OFCONCRETE

    Design Errors

    Inadequate structural design

    Poor design details

    Erosion

    Abrasion

    Cavitations

    Freezing and Thawing

    Settlement and Movement

    Shrinkage

    Plastic

    Drying

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    CAUSES OF DISTRESS AND DETERIORATION OFCONCRETE

    Temperature Changes

    Internally generated

    Externally generated

    Fire

    Weathering.

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    RELATING SYMPTOMS TO CAUSES OF DISTRESS AND

    DETERIORATION OF CONCRETE

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    RELATING SYMPTOMS TO CAUSES OF DISTRESS AND

    DETERIORATION OF CONCRETE

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    CLASSES OF DAMAGE AND REPAIR CLASSIFICATION

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    CLASSES OF DAMAGE AND REPAIR CLASSIFICATION

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    CONSIDERATIONS FOR REPAIR STRATEGY1. Identification of the cause of problem and its source is the

    fundamental to the success or failure of the repair. A lack of

    attention at this point can put at risk the whole job.

    2. For arriving at an effective and economical solution, systematicdocumentation of all observations is essential, which will greatly

    facilitate in diagnosing and making assessment of the extent of

    damage.

    3. Available space and accessibility will determine the selection ofrepair method and repair strategy.

    4. Accessibility to the areas identified for repairs needs consideration

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    CONSIDERATIONS FOR REPAIR STRATEGY4. Depending upon the scope and scale of repairs, the repair strategy

    has to suit and dovetail the on-going activities in the building.

    5. The prioritization of repairs and their sequencing are important

    components for deciding the repair strategy.

    6. Major repair procedure may demand propping the structural

    members to relieve a part or full component of the load acting on

    the member. If the building requires extensive

    7. Propping, vacating the building may become the pre-requisite.

    8. Safety measures to prevent any immediate major mishap shall be

    prescribed without loosing further time

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    SELECTION OF REPAIR METHOD FOR ACTIVE CRACKS

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    SELECTION OF REPAIR METHOD FOR ACTIVE CRACKS

    SELECTION OF REPAIR METHOD FOR PASSIVE CRACKS

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    REPAIR..

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    Removing the concrete

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    Boom-mounted concrete crusher Diamond-blade saw

    Diamond-wire saw

    Boom-mounted breaker

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    Presplitting using chemical-expansive

    agent

    Piston-jack splitter

    Blasting operations in or adjacent to buildings, structures, or other facilities should be

    carefully planned with full consideration of all forces and conditions involved.

    Appropriate vibration and damage control should be done accordingly.

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    SURFACE PREPARARTIONFor reinforced concrete, repairs must include proper preparation ofthe reinforcing steel to develop bond with the replacement concrete

    to ensure desired behavior in the structure.

    A) CONCRETE

    1. Chemical cleaning : In cases in which concrete is contaminatedwith oil, gsrease, or dirt, these contaminants must be removed

    prior to placement of repair materials

    2. Mechanical cleaning : Mechanical devices include scabblers,

    scarifiers, and impact tools. Depending upon the hammer heads

    used or the nature of the abrasive material, a variety of degreesof surface preparation may be achieved

    3. Shot blasting : Steel shot blasting produces a nearly uniform

    profile that is ideally suited for thin overlay repairs.

    4. Blast cleaning. : Blast cleaning includes wet and dry and blasting,

    and water jetting.

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    5. Acid etching : Acid etching of concrete surfaces has long been

    used to remove laitance and normal amounts of dirt. The acidwill remove enough cement paste to provide a roughened

    surface which will improve the bond of replacement

    materials.

    6. Bonding agents: The general guidance is that small thin

    patches (less than 50 mm (2 in.) thick) should receive abonding coat while thicker replacements probably do not

    require any bonding agent.

    B) REINFORCING STEEL

    1. In limited areas, wire brushing or other hand methods of

    cleaning are acceptable. For larger areas, dry sandblasting is

    the preferred method.

    2. Alternative methods of cleaning the steel are wet

    sandblasting or water-jet blasting.

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    Methods and materials for repair

    Each project for concrete rehabilitation and repair is unique. We cant use

    same method for each project.

    Method 01: Additional Reinforcement

    It is the provision of additional reinforcing steel, either conventional

    reinforcement or prestressing steel, to repair a cracked concrete section. In

    either case, the steel that is added is to carry the tensile forces that have

    caused cracking in the concrete.

    Cracked reinforced concrete bridge girders have been successfully repaired byuse of additional conventional reinforcement. Posttensioning is often the

    desirable solution when a major portion of a member must be strengthened

    or when the cracks that have formed must be closed. For the posttensioning

    method, some form of abutment is needed for anchorage, such as a

    strongback bolted to the face of the concrete, or the tendons can be passed

    through and anchored in connecting framing.

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    Conventional reinforcement

    This technique consists of sealing the crack, drilling holes 19 mm (3/4 in.) in

    at 90 degree to the crack plane, cleaning the hole of dust, filling the hole and

    crack plane with an adhesive (typically epoxy) pumped under low pressure

    344 to 552 KPa (50 to 80 psi), and placing a reinforcing bar into the drilled

    hole. 4 or 5 bars are used, extending at least 0.5 m (1.6 ft) on each side of the

    crack. The adhesive bonds the bar to the walls of the hole, fills the crackplane, bonds the cracked concrete surfaces together in one monolithic form,

    and thus reinforces the section.

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    Prestressing steel.

    This technique uses prestressing strands or bars to apply a

    compressive force. Adequate anchorage must be provided for the

    prestressing steel, and care is needed so that the problem will not

    merely migrate to another part of the structure. The effects of the

    tensioning force (including eccentricity) on the stress within thestructure should be carefully analyzed.

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    Method 02: Autogenous Healing

    Autogenous healing is a natural process of crack repair that can occur in the

    presence of moisture and the absence of tensile stress.

    Autogenous healing has practical application for closing cracks in a moist

    environment. Healing will not occur if the crack is active and is subjected to

    movement during the healing period. Healing will also not occur if there is apositive flow of water through the crack which dissolves and washes away

    the lime deposit. A partial exception is a situation in which the flow of water

    is so slow that complete evaporation occurs at the exposed face causing

    redeposition of the dissolved salts.

    Healing occurs through the carbonation of calcium hydroxide in the cement

    paste by carbon dioxide, which is present in the surrounding air and water.

    Calcium carbonate and calcium hydroxide crystals precipitate, accumulate,

    and grow within the cracks. As a result, some of the tensile strength of the

    concrete is restored across the cracked section, and the crack may become

    sealed.

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    Method 03: Conventional Concrete Placement

    This method consists ofreplacing defective concrete with a new conventional

    concrete mixture of suitable proportions that will become an integral part of

    the base concrete. The concrete mixture proportions must provide for good

    workability, strength, and durability. The repair concrete should have a low

    w/c and a high percentage of coarse aggregate to minimize shrinkage

    cracking.

    If the defects in the structure go entirely through a wall or if the defects go

    beyond the reinforcement and if the defective area is large, then concrete

    replacement is the desired method. Replacement is sometimes necessary to

    repair large areas of honeycomb in new construction.

    Conventional concrete should not be used for replacement in areas where an

    aggressive factor which has caused the deterioration of the concrete being

    replaced still exists.

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    Concrete removal

    Surfaces cleaning

    Formwork

    Concreting

    External vibration

    Curing of concrete

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    Method 04: Crack Arrest Techniques

    Crack arrest techniques are those procedures that may be used during

    the construction of a massive concrete structure to stop crack

    propagation into subsequent concrete lifts.

    These techniques should be used only for cracking caused byrestrained volume change of the concrete. They should not be used

    for cracking caused by excessive loading.

    The simplest technique is to place a grid of reinforcing steel over the

    cracked area.

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    Method 05: Drilling and Plugging

    Drilling and plugging a crack consists ofdrilling down the length of the crack

    and grouting it to form a key.

    This technique is applicable only where cracks run in reasonably straight lines

    and are accessible at one end. This method is most often used to repair

    vertical cracks in walls.

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    Method 06: Drypacking

    Drypacking is a process of ramming or tamping into a confined area a low

    water-content mortar. Because of the low w/c material, there is little

    shrinkage, and the patch remains tight and is of good quality with respect to

    durability, strength, and water-tightness. This technique has an advantage in

    that no special equipment is required. However, the method does require

    that the craftsman making the repair be skilled in this particular type of work.

    Drypackingcanbeused for patching rock pockets, form tie holes, and small

    holes with a relatively high ratio of depth to area. It should not be used for

    patching shallow depressions where lateral restraint cannot be obtained, for

    patching areas requiring filling in back of exposed reinforcement, nor for

    patching holes extending entirely through concrete sections. Drypacking can

    also be used for filling narrow slots cut for the repair of dormant cracks. The

    use of drypack is not recommended for filling or repairing active cracks.

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    Method 07: Fiber-Reinforced Concrete

    Fiber-reinforced concrete is composed of conventional portland-cement

    concrete containing discontinuous discrete fibers. The fibers are added to the

    concrete in the mixer. Fibers are made from steel, plastic, glass, and other

    natural materials.

    Fiber-reinforced concrete has been used extensively for pavement repair.Fiber-reinforced concrete has been used to repair erosion of hydraulic

    structures caused by cavitation or high velocity flow and impact of large

    debris. The slump of a concrete mixture is significantly reduced by the

    addition of fibers. Use of the inverted slump cone test for workability is

    recommended.

    A fiber mixture will generally require more vibration to consolidate the

    concrete.

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    Preparation of the area to be repaired, mixing, transporting, placing, and

    finishing fiber-reinforced concrete follows the procedures for and generally

    uses the same equipment as plain concrete.

    Pumping of steel fiber-reinforced concrete with up to 1.5 percent fibers by

    volume has been done successfully.

    Mixture design and especially the amount of fibers used are critical so thatdesign parameters for strength and durability are met and the mixture will

    still be workable.

    About 2 percent by volume is considered a practical upper limit for field

    placement with the necessary workability.

    Steel fiber-reinforced shotcrete, with up to 2.0 percent fibers by volume,

    generally mixed with the dry-mixture process has been successfully used to

    repair concrete.

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    Method 08: Flexible Sealing

    Flexible sealing involves routing and cleaning the crack and filling it with a

    suitable field molded flexible sealant. This technique differs from routing and

    sealing in that, in this case, an actual joint is constructed, rather than a crack

    simply being filled.

    Flexible sealing may be used to repair major, active cracks. It has beensuccessfully used in situations in which there is a limited water head on the

    crack. This repair technique does not increase the structural capacity of the

    cracked section. Chemical grouting is a more complicated and expensive

    procedure, but it can be used in conditions of flowing water.

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    Method 09: Gravity Soak

    High molecular weight methacrylate (HMWM) is poured or sprayed onto any

    horizontal concrete surface and spread by broom. The material penetrates

    very small cracks by gravity and capillary action, polymerizing to form a plug

    which closes off access to the reinforcing steel.

    Repairing cracks with the gravity soak method and HMWM has become a

    proven and cost-effective method. Gravity soak can be an effective repair

    method for horizontal concrete surfaces that contain excessive, closely spaced

    shrinkage cracking. This would include bridge decks, parking decks, industrial

    floors, pavements etc.

    New concrete must be cured for a week and air dried and cleaned. The

    mononmer is mixed with the catalyst and quickly poured on the concrete

    surface. The material is spread by a broom . After about 30 min of penetration

    time a light broadcast of sand is usually recommended. The excess sand is

    removed. The surface is ready in 3 to 24 hours.

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    Method 10: Grouting (Chemical)

    Chemical grouts consist of solutions of two or more chemicals that react to

    form a gel or solid precipitate as opposed to cement grouts that consist of

    suspensions of solid particles in a fluid. The reaction in the solution may be

    either chemical or physicochemical and may involve only the constituents of

    the solution or may include the interaction of the constituents of the solution

    with other substances encountered in the use of the grout. The reactioncauses a decrease in fluidity and a tendency to solidify and fill voids in the

    material into which the grout has been injected.

    Cracks in concrete as narrow as 0.05 mm (0.002 in.) have been filled with

    chemical grout. The advantages of chemical grouts include their applicability

    in moist environments, wide limits of control of gel time, and their application

    in very fine fractures. Disadvantages are the high degree of skill needed for

    satisfactory use, their lack of strength, and, for some grouts, the requirement

    that the grout not dry out in service. Also some grouts are highly inflammable

    and cannot be used in enclosed spaces.

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    Method 11: Jacketing

    Jacketing consists of restoring or increasing the section of an existing member

    (principally a compression member) by encasing it in new concrete. The

    original member need not be concrete; steel and timber sections can be

    jacketed.

    The most frequent use of jacketing is in the repair of piling that has beendamaged by impact or is disintegrating because of environmental conditions.

    It is especially useful where all or a portion of the section to be repaired is

    underwater. When properly applied, jacketing will strengthen the repaired

    member as well as provide some degree of protection against further

    deterioration. However, if a concrete pile is deteriorating because of exposure

    to acidic water, for example, jacketing with conventional portland-cementconcrete will not ensure against future disintegration.

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    The removal of existing damage is necessary to ensure that repair

    material bond well with the original material. If a significant amount

    of removal is necessary then temporary support is required.

    A steel reinforcement cage may be constructed around the damaged

    section. Once the form is in place, it may be filled with any suitable

    material. Choice of the filling material should be based upon the

    environment in which it will serve as well as a knowledge of what

    caused the original material to fail. Filling may be accomplished by

    pumping, by tremie placement, by preplaced aggregate techniques,

    or by conventional concrete placement if the site can be dewatered.

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    METHOD 12 : JUDICIOUS NEGLECT

    As the name implies, judicious neglect is the repair method oftaking no action. After a careful (i.e., judicious) review of the

    circumstances the most appropriate action may be to take no action

    at all.

    Judicious neglect would be suitable for those cases of deteriorationin which the damage to the concrete is causing no current

    operational problems for the structure and which will not

    contribute to future deterioration of the concrete.

    Dormant cracks, such as those caused by shrinkage or some other

    one-time occurrence, may be self-sealing. That the cracks clog with

    dirt, grease, or oil, or perhaps a little recrystallization occurs. The

    result is that the cracks are plugged, particularly if leakage is the

    result of some intermittent cause than a continuing pressure head,

    will disappear without doing any repair.

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    METHOD 13 : OVERLAYS (POLYMER)

    Polymer overlays generally consist of latex-modified concrete,epoxy-modified concrete and epoxy mortar and concrete.

    They are known as polymer portland-cement concretes (PPCC).

    These materials may be formulated to provide improved bonding

    characteristics, higher strengths, and lower water and chloridepermeabilities compared to conventional concrete.

    Overlays composed of epoxy mortars or concretes are best suited

    for use in areas where concrete is being attacked by an aggressive

    substance such as acidic water or some other chemical in the water.

    These overlays may also be used in some instances to repair surface

    cracking, provided that the cause of the cracking is wellunderstood

    and no movement of the concrete is expected in the future

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    METHOD 14 : OVERLAYS (PORTLAND-CEMENT)

    Overlays are simply layers of concrete (usually horizontal) placedover a properly prepared existing concrete surface to restore a

    spalled or disintegrated surface or increase the load-carrying

    capacity of the underlying concrete.

    A portland-cement-concrete overlay may be suitable for a widevariety of applications, such as resurfacing spalled or cracked

    concrete surfaces on bridge decks or lock walls, increasing cover

    over reinforcing steel, or leveling floors or slabs.

    Other applications of overlays include repair of concrete surfaces

    which are damaged by abrasion-erosion and the repair of

    deteriorated pavements

    Overlays should not be used in applications in which the original

    damage was caused by aggressive chemical attack that would be

    expected to act against the portland cement in the overlay

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    METHOD 15 : POLYMER COATINGS

    Polymer coatings, if the right material for the job condition is

    selected and properly applied, can be an effective protective

    coating to help protect the concrete from abrasion, chemical attack,

    or freeze and thaw damage.

    Epoxy resin is used as a protective coating because of its

    impermeability to water and resistance to chemical attack.

    Mixing and applying polymers should be cariied out between 16 C

    (60 F) and above 32 C (89 F) .

    Special sharp sand must be broadcast on the fresh surface if foot

    traffic is expected on the finished surface. Because of their high

    exotherm and higher shrinkage values, a neat epoxy in thicker

    sections is likely to crack.

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    METHOD 16 : POLYMER IMPREGNATION

    Polymer impregnated concrete (PIC) is a portland-cement concretethat is subsequently polymerized

    This technique requires use of a monomer system, which is a liquid

    that consists of small organic molecules capable of combining to

    form a solid plastic.Monomer systems used for impregnationcontain a catalyst or initiator and the basic monomer (or different

    isomers of the same monomer)

    When heated, the monomers join together, or polymerize to

    become a tough, strong, durable plastic, which in concrete greatly

    enhances a number of the properties of the concrete.

    If a cracked concrete surface is dried, flooded with the monomer,

    and polymerized in place, the cracks will be filled and structurally

    repaired

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    Polymer impregnation has not been used successfully to repair fine

    cracks.

    Badly fractured beams have been repaired with polymer

    impregnation by drying the fracture, temporarily encasing it in a

    watertight (monomer proof) band of sheet metal, soaking the

    fractures with a monomer, and polymerizing the monomer. Large

    voids or broken areas in compression zones can be filled with fine

    and coarse aggregate before flooding them with the monomer,

    providing a polymer-concrete repair.

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    METHOD 17 : PRECAST CONCRETE

    Precast concrete is concrete cast elsewhere than its final position.The use of precast concrete in repair and replacement of structures

    has increased significantly in recent years and the trend is expected

    to continue.

    Typical applications of precast concrete in repair or replacement ofcivil works structures include navigation locks, dams, channels,

    floodwalls, levees, coastal structures, marine structures, bridges,

    culverts, tunnels, retaining walls, noise barriers, and highway

    pavement.

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    METHOD 18: PREPLACED-AGGREGATE CONCRETE

    Preplaced-aggregate concrete is produced by placing coarse aggregate

    in a form and then later injecting a portland-cement-sand grout,

    usually with admixtures, to fill the voids. As the grout is pumped into

    the forms, it will fill the voids, displacing any water, and form a

    concrete mass.

    Preplaced-aggregate concrete is used on large repair projects,

    particularly where underwater concrete placement is required or

    when conventional placing of concrete would be difficult.

    Typical applications have included underwater repair of stilling basins,

    bridge piers, abutments, and footings.

    The advantages of using preplaced-aggregate concrete include low

    shrinkage because of the point-to point aggregate contact & ability to

    displace water from forms as the grout is being placed.

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    METHOD 18 : PREPLACED-AGGREGATE CONCRETE

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    METHOD 19 : ROLLER-COMPACTED CONCRETE

    Roller-compacted concrete (RCC) is defined as concrete compactedby roller compaction; concrete that, in its unhardened state, will

    support a roller while being compacted

    RCC should be considered where no-slump concrete can be

    transported, placed, and compacted with earth and rock-fill

    construction equipment. Ideal RCC projects will involve largeplacement areas, little or no reinforcement or embedded metals, or

    other discontinuities such as piles.

    RCC has been so successful for repair of non-Corps dams that the

    number of dam repair projects now exceeds the number of new

    RCC dams. The primary advantages of RCC are low cost (25 to 50

    percent less than conventionally placed concrete) and rapid

    construction.

    RCC has been used to strengthen and improve the stability of

    existing dams, to repair damaged overflow structures, to protect

    embankment dams during overtopping, and to raise the crest on

    existing dams.

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    METHOD 20 : SLABJACKING

    Slabjacking is a repair process in which holes are drilled in anexisting concrete slab and a cementitious grout is injected to fill any

    voids and raise the slab as necessary. This process is also known as

    mudjacking.

    Slabjacking is applicable to any situation in which a slab or otherconcrete section or grade needs to be repositioned. Slabjacking

    should be considered as an alternative to removal and replacement

    with conventional concrete.

    Applications include sidewalks, pavement slabs, water tanks, and

    swimming pools. This process has also been used to fill voids behind

    and under concrete structures; in such applications, it is simply a

    variation of portland-cement grouting.

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    METHOD 21 : STITCHING

    This min stitching dogs (U-shaped metal units with short legs) thatspan the crack.

    Stitching may be used when tensile strength must be reestablished

    across major cracks. Stitching a crack tends to stiffen the structure,

    and the stiffening may accentuate the overall structural restraint,

    causing the concrete to crack elsewhere.Therefore, it may be necessary to strengthen the adjacent section

    with external reinforcement embedded in a suitable overlay.

    ethod involves drilling holes on both sides of the crack and grouting

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    Procedure:

    The stitching procedure consists of drilling holes on both sides of

    the crack, cleaning the holes, and anchoring the legs of the dogs in

    the holes, with either a no shrink grout or an epoxy-resin-based

    bonding system.

    Spacing of the stitching dogs should be reduced at the end of cracks

    and consideration should be given to drilling a hole at each end of

    the crack to blunt it and relieve the concentration of stress.Both sides of the concrete section shall be stitched so that further

    movement of the structure will not bend the dogs. Stitching shall be

    done on the tension face, where movement is occurring.

    The crack shall be made watertight as well as stitched to protect the

    dogs from corrosion. If there is a tendency for the crack to close aswell as to open, the dogs must be stiffened and strengthened.

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    Method 22: Shotcrete

    Shotcrete is defined as pneumatically applied concrete or mortar placed

    directly on to a surface. The shotcrete shall be placed by either the dry mix or

    wet mix process.

    The dry mix process shall consist of:

    Thoroughly mixing the dry materials,Feeding of these materials into mechanical feeder or gun,

    Carrying the materials by compressed air through a hose to a special nozzle,

    Introducing water at nozzle point and intimately mixing it with other

    ngredients at the nozzle;

    Jetting the mixture from the nozzle at high velocity on to the surface to

    receive the shotcrete.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    The wet-mix process shall consist of:

    Thoroughly mixing all the ingredients with the exception of the

    accelerating admixture,

    Feeding the mixture into the delivery equipment;

    Delivering the mixture by positive displacement or compressed air tothe nozzle;

    Jetting the mixture from the nozzle at high velocity on to the surface

    to receive the shotcrete.

    Procedure: The gun is easily assembled from readily available

    material, has only a few critical dimensions, and can be operated by

    personnel

    without extensive training.

    The gun is used for application of mortar in small, shallow repairs on

    vertical and overhead surfaces.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Method 23: Plate bonding

    Plate bonding is an inexpensive, versatile and advanced technique for

    rehabilitation, up gradation of concrete structures by mechanically

    connecting MS plates by bolting and gluing to their surfaces with epoxy. Plate

    bonding can substantially increase strength, stiffness, ductility and stability of

    the reinforced concrete elements and can be used effectively for seismic

    retrofitting.

    In this method the bolts, which are first used to hold the plates in position

    during construction, act as permanent shear connectors and integral

    restraints. The bolts are also designed to resist interface forces assuming the

    epoxy glue used as non-existent assuming it as destroyed by fire, chemical

    break down, rusting or simply bad workmanship. Since epoxy is prone topremature debonding, use of mechanical anchorage along with epoxy

    bonding is considered more reliable. Since the steel plates are unobtrusive,

    with this technique original sizes of the structural members are not increased

    significantly. This method is preferred where enlargement of the members

    is going to affect the headroom, existing windows, doors and other fixtures.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    REPAIR AND REHABILTATION OF RCC STRUCTURES

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    METHOD 24 : FOUNDATION REHABILITATION METHODS

    A. Shoring

    1.Raking shores with the angle of shores generally 60o to 75o are

    usually used where external support is necessary. In case, the feet of

    raking shores are to be kept free, then flying shores can be providedwhich strut against another structure or wall.

    2. Flying shores merely provide a restraint against building or tilting.

    3. Dead shores are verified struts bearing on the ground at the

    required distance & supporting the vertical load of a wall wherever

    required in conjunction with flying shores or horizontal ties

    REPAIR AND REHABILTATION OF RCC STRUCTURES

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    B. UNDERPINNING

    Underpinning piles are normally provided in pairs, one on each side

    of the load bearing walls or in groups around the sides of columns.

    Micro-piles are a useful means of underpinning.

    They can be installed from the ground surface without deep

    excavation and the equipment in installing the piles is suitable for

    working in confined spaces.

    The rotary drilling results in less damage & loss of ground, as

    compared to the percussion method.

    Proprietary jacked piles with pre-cast segments are another means

    of underpinning. In the proprietary pretest methods of

    underpinning the underlying ground is preloaded before the loadof the structure is finally transferred by means of jacking between

    the tilted existing structure & the new underpinning.

    There are various patented systems of jacking, involving

    interconnection of jacks with centralised pumping plant etc.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    RETROFITTING .

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    RETROFITTING

    In retrofitting, the structure must be designed so it is in keeping with

    its purpose of use and is both safe and durable, with consideration

    given to the ease of retrofitting construction and post-retrofitting

    maintenance, as well as overall economy and environment-

    friendliness.

    Retrofitting is an important element of home improvement,

    especially when it comes to protecting older homes from damage,

    especially damage caused by the elements and weather events. The

    term "retro" generally refers to things of the past, so combined withthe term "fitting" we can establish that it refers to fitting things in

    with items from the past. When it comes to home improvement, it

    essentially means adding new equipment or technology to previously

    built structures.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    CASES WHEN RETROFITTING IS DONE1. The performance requirements are the same as those of the

    structure when it was first built, but because the performance of

    the structure has declined due to load action and environmental

    action over time, the structure did not fulfill performance

    requirements at the time of the inspection; through retrofitting,

    the performance that would satisfy performance requirements is

    added.2. The design load has been changed or the structure otherwise

    requires a higher level of performance than when initially

    constructed, and therefore it does not fulfill performance

    requirements; through retrofitting, the performance that would

    satisfy performance requirements is added.3. At the time of the inspection, the structure fulfilled performance

    requirements but is predicted to not do so in the future due to a

    decline in performance due to load action and environmental

    action over time; performance improvements are conducted to

    prevent this in advance.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    FLOW OF RETROFITTING PROCESS

    Retrofitting of structures shall proceed as follows:

    (1) Identify the performance requirements for the existing Structure

    to be retrofitted and draft an overall plan from inspection through

    selection of retrofitting method, design of retrofitting structure andimplementation of retrofitting work.

    (2) Inspect the existing structure to be retrofitted.

    (3) Based on the results of the inspection, evaluate the performanceof the structure and verify that it fulfills performance requirements.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    (4) If the structure does not fulfill performance requirements, and

    if continued use of the structure through retrofitting is desired,proceed with design of the retrofitting structure.

    (5) Select an appropriate retrofitting method and establish the

    materials to be used, structural specifications and construction

    method.

    (6) Evaluate the performance of the structure after retrofitting and

    verify that it will fulfill performance requirements.

    (7) If it is determined that the retrofitting structure will be capableof fulfilling performance requirements with the selected

    retrofitting and construction methods, implement the retrofitting

    work.

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    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    RETROFFITING STRATEGIES

    A number of options are available for giving a relief to a distressed

    structure, which could cover any of the following:

    1. Reduction of dead/live loads

    2. Repair/strengthening of Columns, beams and slabs3. Improving the compressive strength of concrete.

    4. Attending to Cracks and joints

    5. Improving the masonry structure to be able to resist earthquake

    forces

    6. Providing protective cover against the aggressive deteriorating

    chemicals.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    STRESS REDUCTION

    This can be achieved by

    1. Reducing dead load and live loads;

    2. Replacing heavy solid partitions with lightweight partitions;

    3. Enlarging openings by removing filler walls;

    4. Reducing numbers of stories;

    5. Changing the building use to a lower classification of loading;6. Span reduction of beams by providing struts etc;

    7. Installation of shear movement joints in a continuous spans at points of

    zero moment.

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    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Column Compressive

    Strengthening by

    Section Enlargement

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    b. DUCTILITY/CONFINEMENT: The ductility of the column can be

    enhanced by providing additional tiles, steel plate bonding, and fibre

    wrap.

    c. JOINTS: The joints play crucial for resisting earthquake forces. Thejoints can be strengthening by enlargement, jacketing by steel collar and

    fibre wrap.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    BEAMSThe strengthening of beams may be required for the following

    a. FLEXURAL STRENGTH: The flexural strength of the beam can be

    enhanced by

    i. Section enlargement in compression,ii. Additional reinforcement in the tension. Caution shall be exercised to

    ensure that section is not over reinforced while providing additional

    reinforcement to compensate loss of reinforcement due to corrosion

    etc.

    iii. The provisioning for enhanced tensile strength if being undertaken,this should be accompanied with corresponding increase in

    compression

    as well .Due to such increased flexural capacities extra shear capacities

    required to ensure ductile behaviour during earthquake shall also

    considered for provision.

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    iv. MS plate bonding

    v. High Strength Fibre Fabric Wrap Technique (without section

    enlargement)

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Beam Strengthening : Concrete Overlay And Section Enlargement

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    SLABThe performance of the slab can be improved by providing overlays (in

    case of negative moment deficiency) or underlay (in case of positive

    moment deficiency).

    The addition of overlay/underlay will also increase the stiffness of the

    slabs and control the excessive deflections problems.

    The slabs are generally safe in shear and as such no need is likely to

    occur for shear strengthening except flat slabs near column capital.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Slab Strengthening : Concrete Overlay

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    CRACKS/JOINTS

    The concrete and masonry are weak in tension.

    The cracks indicate the tensile failure of the material.

    The cause of cracking should be examined in detail and remedial

    measures taken accordingly. Inactive (i.e. non-moving) cracks in

    masonry can be repaired by stitching. Grouting with non-shrink

    grouts also repairs these types of cracks.

    The active cracks required for accommodating thermal movements

    shall be repaired by suitably locating the expansion joints and filling

    them with flexible materials like poly-sulphides, bituminous fillers

    etc.

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    STRENGTHENING COLUMNS, BEAMS AND SLABS

    PROTECTIONProtective measures for preservation and extending the service life of

    the structure. They are given below:

    Water ProofingDepressed Floor Treatment

    Terrace Treatment

    Sun Shade

    Surface Treatment

    Creation of Barrier

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    SEISMIC REHABILITATION

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Seismic Rehabilitation

    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    REPAIR AND RETROFITTING OF RCC STRUCTURES

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    Choice of a Seismic Strengthening Scheme

    The strengthening solution

    Must correct known seismic deficiencies of the system

    Must be structurally compatible with the existing system

    Must be functionally and aesthetically compatible

    Must meet the expected performance goal such as life safety or

    limited damage.

    Must minimize the disruption to occupants

    Must be cost-effective and use available materials and

    Equipment

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    Adding New Shear Walls Filling Openings

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    Adding Shotcrete to Existing Masonry

    Adding Jackets to RC Frame Members

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    Adding Wing (Side) Walls Adding Buttresses

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    Adding Braces

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    Underpinning the Footing

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    CASE STUDY : Ten Storied RCC Framed OfficeBuilding at Delhi

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    SALIENT FEATUERS

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    VISUAL OBSERVATIONS

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    SREPAIR AND RETROFITTING OF RCC STRUCTURES

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    School of Building Science and

    Technology, CEPT University, Ahmedabad

    THANK YOU0806

    0606

    1206 2306

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    QuestionWhat is Seismic Rehabilitation ?