Grid Analytics Europe Analytics for Asset Performance .... Analytics for Asset...Analytics for Asset...
16
Imagination at work Grid Analytics Europe Analytics for Asset Performance Management April, 2016 GE Proprietary Information—Class III (Confidential) Export Controlled—U.S. Government approval is required prior to export from the U.S., re-export from a third country, or release to a foreign national wherever located. Jean-Louis Coullon Grid Solutions Asset Performance Management Leader [email protected]
Transcript of Grid Analytics Europe Analytics for Asset Performance .... Analytics for Asset...Analytics for Asset...
Imagination at work
Grid Analytics Europe
Analytics for Asset Performance Management
April, 2016GE Proprietary Information—Class III (Confidential) Export Controlled—U.S. Government approval is required prior to export from the U.S., re-export from a third country, or release to a foreign national wherever located.
Jean-Louis Coullon
Grid Solutions
Asset Performance Management Leader
GE Proprietary. Do not reproduce without authorization
Deploying AnalyticsConditions to Start
1. What is our Business problem / Need for change ?
2. Do we have a Strategy to get there ?
3. Do we understand the potential Levers for ROI ?
Title or Job Number | XX Month 201X
2
GE Proprietary. Do not reproduce without authorization
Managing Electrical AssetsA simple statement of the problem
Asset
Health
CAPEX
OPEXCriticality
Asset Management Perspective
• How to develop the best maintenance strategy?• How to develop the best replacement strategy?
Operations Perspective
• How to maximize the use of the existing assets?• How to operate with a risk management vision?
GE Proprietary. Do not reproduce without authorization
Machine & Equipment
Health
GE Asset Performance ManagementThe Maturity Curve
4
ValueReliability
Management
MaintenanceOptimization
GE Proprietary. Do not reproduce without authorization
GE Proprietary. Do not reproduce without authorizationTitle or Job Number | XX Month 201X
6
GE Proprietary. Do not reproduce without authorizationTitle or Job Number | XX Month 201X
7
GE Proprietary. Do not reproduce without authorization
GE Asset Performance ManagementCondition Data, Events, Analytics, Dashboards, Scenarios, Strategy
PREDIXCYBER SECURITY MOBILITY CONNECTIVITY MULTI-TENANT CLOUD PAAS DATA LAKE PLATFORM ACCESS
Mobile Inspections
Legacy Warehouses
Real TimeMonitoring & Diagnostics
OTSystems
Asset Performance Management across all IndustriesPREDIX as the platform for analytics & integration
Geo Localization & Analysis
Enterprise Maintenance Management
Equipment
Instrumentation/Sensing
Enterprise Resource Planning
Source: General Electric
GE Proprietary. Do not reproduce without authorization
Asset Health Dashboard
GE Proprietary. Do not reproduce without authorization
The Industrial Internet platform …Plus Skills & good practices for successful execution
1. Get Business goals well articulated
2. Define a clear Business process
3. Define a solid project glossary and Data Dictionary as early as possible
4. Assign a Chief Data Analyst position as early as possible
5. Train & support project team (Concepts, Design, Health Model)
6. Split the data flows in phases with well identified Interface points
7. Automate labour-intensive tasks (eg: Tablet-based Mobility Applications)
8. Leverage Asset Health Models + Equipment expertise from suppliers
9. Teamwork between IT, OT, Service & Maintenance teams
10. Measure and Plan for sustainable operations + refinement process
GE Proprietary. Do not reproduce without authorization
Concrete Returns(customer verbatim)
• Immediate, strong Reduction of failure costs
• Facts & data for strategic planning
• Very High ROI
11
GE Proprietary. Do not reproduce without authorization
3,0
3,7
2,7
3,7
2,0
2,3
3,7
3,7
Sensors and controllers spread
Tools giving awareness of "real" agingof the asset (AHI)
Root cause analysis for failure of keyequipements
Risk approach of asset management
Life duration models improvement
Better software systems related towork operations & maintenance…
Business process integration
BI to support Asset Decisions
Voice of Customer:The top investment priorities
0 1 2 3 4
Business Intelligence to support decisions
Source: Grid Solutions survey
GE Proprietary. Do not reproduce without authorization
From data collection to Enterprise IT:The Asset Performance Management domain
Substation Acquisition Bus (IEC 61850, DNP3, …)
Import Sources:
Oil analysis, Inspection reports,…
IEC 61970 & IEC 61968 on Enterprise Service Bus (ESB)
Asset Health
ManagementERP
On-lineMonitoring Devices
Grid AssetsOperation
SCADA/EMS/DMS
Construction
&
Maintenance
Financial data
Usage data
Strategic Asset
Management
Substation/PlantData pre-processing
telecoms
GE Proprietary. Do not reproduce without authorization
GE’s Asset Performance Management Portfolio:From Data to Action
Field Force Automation 3rd party
IEDs
TransfixHydranDGA
BMT300
TapTrans
MS 3000
CB watch
B watch
PD watch
Mobility Suite
DS AgileDAP Server
e-terracontrol
Perception
e-terraassetcare
SmallworldGIS(1)
Communicating products
Dist Fleet
PTR Fleet
GIS(2) Fleet
ContractsServices
Oil Labs
Inspections Jobs
Expertconsulting
IndustrialInternet
SaaS“EASI”
GIS(1) = Geo Information SystemGIS(2) = Gas Insulated Substations
GE Proprietary. Do not reproduce without authorization
The e-terraassetcare methodology (1/2)Health Analytics & standards
Criticality
Analysis
Diagnosis & Remedial Measure
Estimated Residual Life - ERLProbability of Failure – POF
Criticality * POF = Asset Risk Index - ARI
Short term urgenciesLong Term / Ageing
Replacement priorities Maintenance priorities
Asset Health Index AHI Asset Maintenance Index AMI
Failure ModesAgeing process
Condition
Parameters
IEEE C57.104IEEE C57.106IEC 60.599….
