Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck 1 Golfech nuclear power...

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Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck 1 Golfech nuclear power plant New system to put and extract the fuel assembly in the reactor

Transcript of Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck 1 Golfech nuclear power...

Page 1: Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck 1 Golfech nuclear power plant New system to put and extract the fuel assembly.

Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck1

Golfech nuclear power plant

New system to put and extract the fuel assembly in the reactor

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1. Presentation of the system 2. Schedule of the project3. « The Supervisor »4. Figures5. Conclusion

Summary

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Situation in the power plant

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4. Figures5. Conclusion

History

To handle the fuel assembly in the PWR reactors (Pressurised Water Reactor) around the world, we currently use the PMC system (fuel handling and storage system) :

- 1 Fuel Handling (Crane) - 1 Fuel Transfer Machine - 1 Fuel Manipulator

1. Presentation of system2. Schedule of the project3. "The Supervisor"

4,75m

20 cm

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Fuel Transfer Machine

Deactivation PoolReactor Vessel

Fuel HandlingFuel Manipulator

4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

FB

FuelBuilding

RB

ReactorBuilding

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Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

Page 24: Grenoble, June 2008 GOLFECH NPP\TX-CLE\Fuel preparation - RONZANI Franck 1 Golfech nuclear power plant New system to put and extract the fuel assembly.

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Fuel Transfer Machine

Deactivation Pool

Fuel ManipulatorFuel Handling

Reactor Vessel

FB

FuelBuilding

RB

ReactorBuilding

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4. Figures5. Conclusion

History

In 2001, EDF decided to install a new system.

These improvements were : - To increase safety (by putting new sensors) - To handle 8 fuel assemblies per hour (Today it is 5/h. => save 14h/activity => 28h/outage) - To reduce the cost of the service (Confidential)

1. Presentation of system2. Schedule of the project3. "The Supervisor"

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4. Figures5. Conclusion

Objectives for EDF

EDF has decided to install « The Supervisor » in the PMC system between 2005 – 2012, in order to

make these improvements.

This new system will be used in 1300 MW nuclear

power plants in France(20 units) and perhaps in

the EPR units.

1. Presentation of system2. Schedule of the project3. "The Supervisor"

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4. Figures5. Conclusion

1. Presentation of system

2. Schedule of the project3. "The Supervisor"

Schedule of the projectEDF decided to install the new system

Install new system in 1 power plant test(PALUEL=2 units)

2001

EDF decided to install this new system in all 1300 MW power plants in France

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Study on the new system(Ask questions to different power plants and the constructors)I gave my opinion about my experience on this subject

Installation of new system in Golfech power plant (The end of project)

2001 2002 2003 2004 2012

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project

3. "The Supervisor"

« The Supervisor »

- Camera system- Computer system- Supervisor system

- Fuel Manipulator- Fuel Transfer Machine- Fuel Handling

4. Figures5. Conclusion

(Fuel Building ) FB RB (Reactor Building)

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Figures : Study

Affair • 3 people in the engineer unit (Marseille) studied these improvements (Mechanic, electric, automatic data processing)

• 10 people participated in the study (like me) and elaborated the schedule condition (Studies on nuclear pressure : Risk of fire, of seism, redundancy).

Time 2 years

Cost Confidential

4. Figures5. Conclusion

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Figures : Installation

Units 20/58 units in France (1300 MW)

Firms REEL : For mechanic and electric improvements

SCHNEIDER ELECTRIC : For automatic data processing

Time 15 weeks :•12 weeks before the outage (outside the reactor building)•Use the old and part of the new system to remove fuel•3 weeks during the outage (In the reactor building)•Put fuel assembly with the new system

Waste 4t nuclear waste per unit

(4tx20=80t for French nuclear plants)

Cost Confidential

4. Figures5. Conclusion

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Figures : Operation

Preparation 1 person for 2 reactors for 1 month to create new procedures (20x2=10 people for French nuclear plants)

Training Training 35 people for every 2 reactors (=>35x20/2=350 people for French nuclear plants) for 1 week in Lyon

Cost Confidential

4. Figures5. Conclusion

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4. Figures5. Conclusion

1. Presentation of system2. Schedule of the project3. "The Supervisor"

Figures : Maintenance

Preparation • Electrical and automatic service :

2 people per plant for 1 month to create new procedures (2x8=16 for French nuclear plants)

• Mechanic service :

1 person per plant for 1 month to create new procedures (1x8=8 for French nuclear plants)

Equipment Replace spare parts warehouse for French nuclear plants (Paris)

Firms 2 firms to do the maintenance for the French nuclear plants

Cost Confidential

4. Figures5. Conclusion

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1. Presentation of system2. Schedule of the project3. "The Supervisor"

Conclusion

4. Figures

5. Conclusion

To improve availability, safety, service and cost, EDF decided to install a new system to change nuclear fuel. To do this, in 20 units (1300MW) of nuclear plants and for 350 operators, we need : - 12 years - 47 EDF people to do the study - 2 firms to do the project

This investment by EDF is a part of the sustainable development for nuclear energy