GREENFREE™

Refractory

Selection for

Cement

Plants

RESCOMAG®

HOTZONE®

VIBROCAST®

ALUMEX®

KRICON®

EZ3®

RESCAL®

EZ CAST®

RESCOCAST®

PROGUN®

QUIKTURN™

Resco Products, Inc

Two Penn Center West

Suite 430

Pittsburgh, PA 15276

Phone: 888.283.5505

Phone: 412.494.4491

Fax: 412.294.1080

www.rescoproducts.com August 2006

BURNER PIPE

COOLER IMPACT WALL

COOLER CURB

KILN HOOD TERTIARY AIR DUCT

COOLER ROOF

COOLER SIDEWALLS

PROGUN® LC 60G , QUIKTURN™ 60G QUIKTURN™ 60PC, VIBROCAST® 60PC

PROGUN® LC 60G or RESCOGUN™ 45LI

EZ3® 3000 EZ3® LQY QUIKTURN™ 60PC, RESCO-CAST® 15GM, VIBROCAST® 60PC

KRICON® 32-70

QUIKTURN™ 32-70PC VIBROCAST® 70/15 SCPC

QUIKTURN™ 32-70PC QUIKTURN™ 60PC

QUIKTURN™ 60G QUIKTURN™ 60PC, RESCOCAST® 15GM, VIBROCAST® 60PC

COOLER BULL NOSE

QUIKTURN™ 60PC EZ3® 3000 EZ3® LQY

Product Applications Advantages

EZ® CUBED 3000 Cooler roof and bull nose Self-flow or shotcrete application

EZ® CUBED LQY Cooler roof and bull nose Alkali resistance and self-flow

KRICON® 32-70 Burner Pipe High strength and wear resistance

PROGUN® LC60G Tertiary duct, cooler sidewalls Strong, moderate alkali resistance

QUIKTURN™ 32-70PC Impact wall, curbsAbrasion resistance, reduced curing

and dry-out

QUIKTURN™ 60G Firing hood, cooler sidewallsReduced curing and dry-out, alkali

resistance

QUIKTURN™ 60PC Curbs, sidewalls and roof

Reduced curing and dry-out,

installation versatility and alkali

resistance

RESCOCAST® 15GMCooler sidewalls and roof,

tertiary air duct

Good strength and installation

versatility

RESCOCAST® 3 Back-up liningGood insulation and installation

versatility

RESCOGUN® 45LI Tertiary duct Excellent gunning characteristics

VIBROCAST® 60PC Sidewalls and roofHigh strength and installation

versatility

VIBROCAST® 70/15SCPC Cooler Inlet Build-up management

Firing Hood/Cooler Refractory Selections

TZ40-DOL

Z-DOL

S-DOL

Selection Guide for Cement Manufacturers

UPPER CYCLONE

EZ3® 3000 EZ3® LQY RESCOCAST® 15GM RESCOGUN™ 45LI

PATRIOT™ Brick RESCOCAST® 15GM RESCOGUN™ 45LI

PATRIOT™ Brick RESCOCAST® 15GM RESCOGUN™ 45LI

EZ3® 3000 PATRIOT™ Brick RESCOCAST® 15GM PROGUN® LC60G QUIKTURN™ 60G

SENECA™ 60P

RESCOCAST® 15GM

SENECA™ 60P Brick RESCOCAST® 15GM EZ3® 20-60

EZ3® 3000 EZ3® AZS EZ3® 56SCPC QUIKTURN™ AZS PC QUIKTURN™ 60PC VIBROCAST® 60PC

DUCTS

RISER DUCT FEED SHELF

PRECALCINER

TERTIARY AIR DUCT

TYPICAL PREHEATER TOWER

VIBROCAST® 60PC, QUIKTURN™ 60PC

Calcining Zone

Calcining Zone

Safety Zone

Upper Transition

Zone

Sintering Zone

Lower Transition

Zone

SENECA™ 60P

RESCAL™ 80

TZ40-DOL

ALUMEX® P-7, ALUMEX® P-8

HOTZONE® 85 SP, RESCOMAG® 85, GREENFREE™ KF

RESCOMAG® 85, RESCOMAG® 92, RESCOMAG® 92FMS

KRICON® 32-70, QUIKTURN™ 32-70

MEAL CHUTES

EZ3® AZS QUIKTURN™ AZS PC

QUIKTURN™ 60PC VIBROCAST® 60PC

LOWER CYCLONE

EZ3® 3000 EZ3® AZS EZ3® LQY PATRIOT™ Brick QUIKTURN™ 60G QUIKTURN™ AZS PC PROGUN® LC60G

DUCTS RESCAL® 70D

CYCLONE ROOF

Preheater/Tower Refractory Selections

Product Applications Advantages

EZ® CUBED 20-60 Lower riser and feed shelf Build-up management

EZ® CUBED 3000 Cyclone roofs and side-

walls, riser linings Self-flow or shotcrete applica-

tion

EZ® CUBED 56SCPC Lower riser and feed shelf Build-up management

EZ® CUBED AZS Lower riser, feed shelf,

precalciner, lowest stage cyclone

Build-up management and shotcrete application

EZ® CUBED LQY Cyclone and duct roofs Alkali resistance and self-flow

PATRIOT™ Cyclone and duct cylindri-

cal sections Good strength and alkali

resistance

PROGUN® LC60G Lower preheater gunning

maintenance Strong, moderate alkali re-

sistance

QUIKTURN™ AZS PC Lower riser, feed shelf,

precalciner, lowest stage cyclone

Build-up management, re-duced curing and dry-out,

pump/shotcrete application

QUIKTURN™ 60G Lower preheater gunning

maintenance Reduced curing and dry-out,

alkali resistance

QUIKTURN™ 60PC Riser ducts and vessel

linings

Reduced curing and dry-out, installation versatility and

alkali resistance

RESCOCAST® 15GM Upper vessels, tertiary air

duct, meal chutes Good strength and installa-

tion versatility

RESCOCAST® 3 Back-up lining Good insulation and installa-

tion versatility

RESCOGUN® 45LI Upper preheater vessel

linings Excellent gunning character-

istics

SENECA™ 60P Precalciner lining, tertiary

air duct Alkali resistance, abrasion

resistance

VIBROCAST® 60PC Cyclone and riser mainte-

nance High strength and installation versatility including shotcrete

Dis

char

ge

Zon

e

Z-DOL, ZLP-DOL, & S-DOL

Rotary Kiln Refractory Selections Product Applications Advantages

ALUMEX® P-7 Discharge zone High strength, alkali resistance

ALUMEX®

P-8 Safety and discharge zones High strength and chemical resistance

GREENFREE™ KF Upper transition zone Very good insulating value, spinel bonding

HOTZONE® 85-SP

Mechanically stressed upper transition zone

Good strength and flexibility

KRICON® 32-70 Nose Ring High strength and wear resistance

RESCAL® 70D Calcining zone Strong, moderate alkali resistance

QUIKTURN™ 32-70 Nose ring Reduced curing and dry-out

QUIKTURN™ 60PC Kiln tail ring Reduced curing and dry-out, installation

versatility and alkali resistance

RESCAL™ 80 Safety zone Resistance to lime

RESCOMAG® 85 Transition zones Good insulating value, spinel-bonding

RESCOMAG® 92

Lower Transition Zone and Sintering Zone

Liquid phase resistance

RESCOMAG® 92 FMS

Lower transition zone, esp. adjacent to burning zone

High wear resistance

SENECA®

60P Upper calcining zone Alkali resistance

S-DOL Sintering Zone Good coating adherence, economical

TZ40-DOL Lower and Upper Transition zones where they border the

Sintering zone

Improved resistance to sulfation, useful in areas with unstable coatings

VIBROCAST® 60PC Tail Ring

High strength and alkali resistance and installation versatility

Z-DOL Sintering Zone Standard zirconia-enriched dolomite brick

ZLP-DOL Sintering Zone Improved resistance to salt infiltration