Godrej Ambernath

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M H R SHTR

POLLUTION

ONTROL

BO RD

Phone

: 4010437/4020781

/4037124/4035273

Fax

:

24044532/4024068

/4023516

Email : [email protected]

Visit At

:

http://mDcb.gov.in

Kalpataru Point, 3rd & 4th floor,

Sion- Matunga

Scheme Road

N o. 8, Opp.

Cine

Planet

Cinema,

Near

Sion

Circle, Sion [E],

Mumbai - 400 022

'-KN-

Consent order No: -

Formatel.O/

BO/CAC-Ceiy

EIC No KN-6550-13/18th

CAC/ 1 < \\

\ \,

M/s. Godrej Industries Ltd.,

Plot No. N - 73, Addl. Ambernath,

Dist. Thane

Subject: Consent

to First

Operate

RED

category.

Ref: 1. Consent to

Establish

granted vide no.

4249-10/E/CC-115, Dated: 19/05/2011.

2.

Minutes

of CAC

meeting held

on

08.01.2013

Your application:CO1311000059

Dated:

6/9/2013.

For: 1st Operate

under Section 26 of the Water (Prevention & ContrfT ol Pjbftution) Act, 1974 & under

Section

21 of the Air

(Prevention

& Control\oJ|Pollution

Act, 1981

and

Authorization under Rule

5 of the

Hazardous

\£liN tes (M, H & T M)

Rules

2008

is

considered and the

consent

is

hereby

gratttemNpbject to the following

terms

and

conditions and as

detailed

in the schedulefe0Hj&r& IV annexed to

this

order:

1. The consent is granted for a perio

2.

The actual capital investme

.A.

Certificate

submitted

by

inc

3. The Consent is valid for the man

of

issue

of

consent

to 28.02.2015.

industry

is Rs. 269.20

Crs.

(As per

cture

of

-

Product

Name

1.

Monocarbojc^cWatty Acid

2.

1.

Organic

4.

5. Condil

Active Agent

, Detergent

*

Name

Maximum

Quantity

in

MT/A

6

17,000

7,500

der

Water

(P&CP),

1974

Act for

discharge

of effluent:

Sr.

no.

1.

2.

^Description

Trade

effluent

Domestic effluent

Permitted

quantity of

discharge

(CMD)

460

17.6

Standards to

be

achieved

As

per

Schedule

-I

Disposal

50 CMD

recycle in-

plant and

Balance to

CETP

M/ s Godrej Industries Ltd Plot No .

N-73

Addl. Ambernath

Dist

Thane.

gel



6. Conditions under

Air (P CP)

Act, 1981

for air

emissions:

Sr.

no.

1.

2.

3.

5.

6.

Description of

stack

/

source

Boiler

TFH

Process vents

DG

set

t

air

generator

Number of Stack

2

2

2

1

1

Standards

to be

achieved

As

per Schedule -II

As per Schedule -II

As per Schedule -II

As per Schedule -II

As per Schedule -II

7.

Conditions

about

Non Hazardous Wastes:

Sr.

no.

1

2

3

Type Of Waste

' Wooden, M.S,

Aluminum,

Plastic and

Paper

Scrap

Empty drums

and

carboys

(

20

lit to 200 liters)

Pitch

Oil

Quantity

per

Annum

610 MT/A

11700No./A

3600 MT/A

is,

Treatment

€N

~<S

Disposal 4 \[V

Recycling of |yXto

fi c^ ig

or

sale to

aujftorized

party

TJse

as

fuel

in Boiler /Heater

or

sale to MPCB authorized

party

8. Conditions under Hazardous Waste (IVW^ffM) Rules, 2008 for treatment and

disposal of hazardous waste:

\\NvV

Sr. Type

Of

Waste Category Quantity

UOM

Treatment Disposal

No.

1

2

3

4

5

6

7

8

Chemical sludge from

ETP

+ Bio

sludge

at j

ETP

X

Used/

Spent

oil

^CN

S TrSS '

gaagels

ropes/packing

Spent catalyst

(Vanadium Pentoxide)

Spent

resin

from

DM

Plant

Discarded containers/

barrels/ liners used for

paints, rust with

paints

Schedule - II

Spent

Nickel catalyst

35.1

15.2

17.2

34.2

33.3

B-6

1100

3

1

2

1

3

500

50

MTPA

MTPA

MTPA

MTPA

MTPA

MTPA

MTPA

MTPA

M /s Godr e j

Industries Ltd Plot No .

N- 73 A d d l . A mbern ath

Dist Thane.

N A

N A

N A

N A

N A

N A

N.A

N A

r\ l

at

TTCWMA

Sale

to

MPCB

authorized

party

Incineration

at

TTCWMA

Landfill at

TTCWMA

Landfill at

TTCWMA

Incineration

at TTCWMA

Sale to

authorized

party

Sale to

MPCB

authorized

party

\

Page



9. The Board reserves the right to review, amend, suspend, revoke etc. this consent

and the same shall be binding on the industry.

10. This consent should

not be

construed

as

exemption from obtaining necessary

NOC/permission from any other Government authorities.

11. The applicant

shall

comply with the conditions stipulated in Environmental

Clearance granted

by

MoEF/GoM vide

No. J-

11011 7612/2010-

IA II (I)

dtd. 13th

September 2012.

For and ofiNbehalf of the

Maharashtfs^PoHution Control Board

Received Consent fee of-

Copyto:

X

1. Regional Officer - Kalyan and Sub-RegionmPQfficer- Kalyan-2,

They

are directed to ensure the compliaf the consent conditions.

2. Chief Accounts Officer, MPCB, Mur

3. CC/CAC desk- for record web slteyiT»tfiaEtion purposes.

M s

Godrej

Industries

Ltd

Plot No. N-73 Addl.

Ambernath

Dist

Thane.

age



Schedule-I

Terms

conditions

for

compliance of Water Pollution Control:

1)

A] As per

your application,

you

have provided combined Effluent

Treatment Plant (ETP)

for

trade

and

domestic effluent with

the

design

capacity of 500 CMD.

B] The Applicant shall operate the eff luent treatment plant (ETP) to treat

the

trade

eff luent

so as to achieve the

following

standards prescribed by the

Board or

under

EP

Act, 1986

and Rules

made there under from time

to

time,

whichever

is stringent.

SrNo.

01

02

03

04

05

06

07

08

09

10

Parameters

pH

Oil

Grease

BOD

(3

days 27oC

)

Total Dissolved Solids

Suspended Solids

COD

Chlorides

Sulphates

Detergents

\

Total

Ammonical Nit p§e \I

Standards prescribed by

Board (If

any)

Limiting Concentration

iiy»

mg/1, except for pH jfv

|

6

to 8.5

3**SJ

1

X V

1 4rVS^

2 1

«5vX

100

XSN '

250

\

600

Xsl

ij^jKX

S^O

s t f

^

C) The treated effluent

sha

i)

Recycled

in plant

ii)

Remaining

sha

D]The

treatment

standards

and di

applicable.

charged to the CETP.

s combined for

trade

effluent and

sewage

and the

kth prescribed at sr. no.l B C of schedule I

shall

be

The Bo

relating

2) The

Board fels^teves

its rights to

review plans, specifications

or

other

data

setup

for the treatment of

waterworks

for the

purification

system for the disposal of sewage or trade

effluent

or in

with the

grant

of any

consent conditions.

The

Applicant shall

obtanrprior

consent of the Board to take steps to establish the unit or establish

any treatment and disposal system or and extension or addition thereto.

3)

The industry shall ensure replacement of pollution control system or its

parts

after

expiry of its expected life as defined by manufacturer so as to ensure the

compliance of standards and safety of the operation thereof.

r \ ^

M /s o d r e j

I ndus tr ie s L td P lo t No . N-73 A ddl .

A m ber n a t h

Dist Thane .

\

Page



4 The

Applicant

shall

comply with

the

provisions

of the

Water (Prevention

Control

of

Pollution) Cess Act, 1977

and as

amended,

by

installing water

meters, filing water cess returns

in

Form-I

and

other provisions

as

contained

in

the said act.

Sr

no.

1.

2.

3.

5.

6

7.

Purpose for

water

consumed

Industrial

Cooling, spraying

in

mine

pits or

boiler

feed

Domestic purpose

Processing whereby water gets polluted

pollutants are easily biodegradable

Processing whereby water gets polluted

pollutants are not easily biodegradable and

are

toxic

Agricultural / Gardening

Washing

Water consumption

quantity (CMD)

824

22

135 5

C\

25 XJ

20X VJ

5) The Applicant shall provide Specific Water Polluty

the

conditions

of EP

Act, 1986

and

rule made

Environmental Clearance?

trol system as per

er

from time

to time/

M /s Godrej Industries Ltd Plot No. N-73 Addl.

Ambernath

Dist Thane.

Page

5



Schedule-II

Terms

conditions

for

compliance

of Air

Pollution Control:

1. As per your

application,

you have provided the Air

(APC)system and also

erected

following

stack

(s) and

following fuel pattern-

X

pollution control

to

observe

the

I

Sr. Stack Attached APC Height Type of Fuel Quantity S SO *

No To

Syste

in Mtrs.

Lit /hr

K . - . ^ V

1

2

3

4

5

6

7

8

9

10

11

HP

Boiler

(2 nos -

1 as standby)

MP

Boiler

LP

Boiler

(2 nos -

1 as standby)

Thermic fluid

heater

for

Erucic

Plant

Thermosyphon

heater for

Distillation

Plant

Thermic

fluid

heater for

distillation plant

Thermosyphon

^

heater

«fcBJ^K

distiUat m '

Proce loS

D . G .

SetVl.5

M W )

Process

stack

for

spray dryer

Hot Air Generator

NA

NA

NA

NA

NA

\rS

nS-y

is

s

ESP

NA

Cyclo

n e +

Bag

ilt r

NA

46

46

38

V\

(08

s

30

30

28.75

28.75

FO + Pitch oil /

LSHS

+

Pitch

oil

(70: 30 ratio)/ PNG

FO

+

Pitch

oil/

LSHS + Pitch oil

(70 :30

ratio)

/

PNG

LSHS

+

Pitch oiL,

(70:30ratio)/PN£r

LDO/ P Gj

0\N*

\\J*LDO/ PNG

V

LDO/ PNG

LDO/

PNG

NA

Diesel

NA

LDO/ PNG

^

136 /

( P N G

- 171

sm3/hr)

f

392 /fv

0

49X

r *

^^w>

X^

<\A

/

CSPNG-

200 /

(PNG-

305sm

3

/hr

150 /

(PNG-

229sm

3

/hr

)

58 /

( P N G -

89sm3/hr )

65 /

(PNG-

99sm3/hr )

NA

300

NA

8.5 /

( P N G -

10

sm

3

/hr)

r \

Godrej

I

X

^

r

tu f

1

1.8

1.8

NA

1.5

NA

3.6

1140

694

302

106

NA

108

NA

7

\ V

Pa

9e



2. The Applicant shall provide

Specific

Air Pollution control equipments as

per the

conditions

of EP

Act, 1986

and

rule made there under from time

to

time

/

Environmental Clearance

.

3.

4. The applicant shall operate and maintain above mentioned air pollution

control

system,

so as to achieve the level of pollutants to the following

standards:

TPM

S02

Process

H CL

Not

to

exceed

Not to

exceed

Not

to exceed

150

mg/Nm

3

.

50 ing/ m

3

35 mg/Nm

3

5 .

The

Applicant

shall

obtain necessary prior permission

for

p

additional control

equipment

with necessary specifications

and

thereof

or

alteration

or

replacement alteration well before

its

Jitgi^co

an end or erection of new pollution control equipment.

6.

The

Board reserves

its

rights

to

vary

all or any of the

consent,

if due to any

technological improvement

variation including the change of any control equipme|Pb l

in part is necessary).

on

in the

rwise such

in whole or

M /s Godrej Industries Ltd Plot No N-73 Addl Ambernath Dist Thane



Schedule III

Details

of

Bank Guarantees

Sr.

No.

£

Consent

Cto

E/O/R)

CtoO

Amt of

BG

Imposed

Rs5

lakhs

Submissio

n Period

Within 15

days

from

date

of

issue

of consent

Purpose of

BG

O M o f

Pollution

Control i

Systems

Complian

ce Period

28.02.2015

Validity

Date

30.06.2015

M /s Godr e j

Industries Ltd Plot No. N-73 A ddl.

Ambernath

Dist Thane. Page

8



Schedule-IV

General

Conditions:

1)

The

applicant shall provide facility

for

collection

of

environmental samples

and

samples of

trade

and sewage

effluents,

air emissions and hazardous waste to the

Board staff at the terminal or designated points and shall pay to the Board for the

services rendered

in

this

behalf..

2)

If the

MIDC pipeline

is broken/

overflowing chamber,

in

such cases industry shall

not

discharge their treated effluent into

MI DC

drain, it

shall

be

sent

to CETP by tanker.

3) Industry should monitor effluent quality, stack emissions and ambient air quality

monthly.

4) The applicant shall provide ports in the chimney/(s) and facilities such as ladder,

platform etc.

for

monitoring

the air

emissions

and the

same shall

be

open

for

inspection to/and

for use of the

Board's Staff.

The

chimney(s) vents attached

to

various

sources

of emission

shall

be designated by numbers such as S-1, 2, etc. and

these shall

be

painted/ displayed

to

facilitate identification.

t

5) Whenever due to any accident or other unforeseen act or even, suchêytMssJens occur

or is apprehended to occur in excess of standards laid

down,

such i rra on shall be

forthwith Reported to Board, concerned Police

Station,

office

rf^rae^^rate of Health

Services, Department of Explosives, Inspectorate of

Factori&aânCQ)cal Body.

In case

of

failure

of

pollution control equipments,

the

production pi®^^

connected to it shall

be stopped. v t\

6)

The

applicant

shall

provide an alternate electric

powersQuNee

sufficient

to operate all

pollution control facilities

installed to maintain^^m^ffince

with

the

terms

and

conditions

of the

consent.

In the

absence, Hie\^plicant

shall

stop, reduce

or

otherwise, control production

to

abide

by

terms ndjZonditions

of this

consent.

7) The firm

shall

submit to

this office,

the

J©tii

aay of September every year , the

Environmental Statement Report

for

tfap<mjpcial

year ending 31st March in the

prescribed Form-V as per the provisiaiJs^bfJrule 14 of the Environment (Protection)

(Second Amendment) Rules, 1992. \J\

8) The

industry

shall recycle/rep*^^gsêuse/recover Hazardous Waste

as per the

provision contain in the^Hl wB&TM) Rules 2008, which can be recycled

/processed/reused/recovere®i cKoJily waste which has to be incinerated shall go to

incineration

and

waste^wffigh

can be

used

for

land

filling and

cannot

be

recycled/reprocessed

ejj£

i-pauld

go for

that

purpose,

in

order

to

reduce load

on

incineration andlansluPsite/environment.

9)

The

industry

submit

the

Rules, 2008

year,

10)

An in

ly

with

the

Hazardous Waste

(M,H & TM )

Rules, 2008

an d

turns as per

Rule

5(6) & 22(2) of Hazardous Waste (M,H & TM)

receding

year April to March in Form-IV by 30

th

June of every

aook shall be opened and made available to the Board's

officers

during

applicant.

shall

make an application for renewal of the consent at

least

before

the

date

of the

expiry

of the

consent.

12 ) Industry shall strictly comply with the Water (P&CP) Act, 1974, Air (P&CP) Act,1981

and Environmental Protection Act, 1986 and industry specific standard under EP

Rules

1986 which

are

available

on

MP CB

website(ww w.mpcb.gov.in).

13) The

industry shall constitute

an

Environmental cell with qualified

staff/personnel/agency

to see the day to day compliance of consent condition towards

Environment Protection.

14 )

Separate drainage system

shall be

provided

for

collection

of trade and

sewage

effluents.

Terminal manholes shall

be

provided

at the end of the

collection system

with arrangement for measuring the flow. No effluent shall be admitted in the

pipes/sewers downstream of the terminal manholes. No effluent shall find its way

other

than

in designed and provided collection system.

15) Neither storm water nor discharge from other premises shall be allowed to mix with

the effluents from the factory.

M /s

G odr e j

Industries

L t d

Pl ot

N o .

N-73

A d d l .

Ambernath

Dist Thane.

Page

9



16)

The applicant

shall

install a separate

meter showing

the

consumption

of

energy

for

operation of

domestic

and

industrial

effluent

treatment plants

and air

pollution

control

system.

A

register

showing

consumption

of

chemicals used

for

treatment shall

be

maintained.

17)

Conditions

for

D.G.

Set

a)

Noise

from the

D.G.

Set

should

be

controlled

by

providing

an acoustic

enclosure

or

by treating the room

acoustically.

b) Industry should provide acoustic enclosure for control of noise. The acoustic

enclosure/ acoustic treatment of the room should b e designed f or minimum 25 dB

A)

insertion

loss

or for

meeting

the

ambient noise stancferds, whichever

is on

higher side.

A

suitable exhaust

muffler

with insertion

loss of 25 dB (A) shall

also

be

provided. The measurement of insertion loss will be

done

at

different

points at

0.5 meters

from

acoustic

en closure/room

and then average.

c) Industry should make efforts to bring

down

noise level due to D

industrial

premises, within ambient noise requirements by

prop<

control measures.

d) Installation

of DG Set must be strictly in compliance with reco

Set manufacturer.

e) A

proper routine

and

preventive maintenance

procedu

and followed in

consultation with

the DG manufact

prevent

noise

levels of DG set

from

deteriorating

wjt

f

D.G.

Set

shall

be

operated

only in

case

o f

power

fa j

g) The applicant should not cause any nuisano

operation

of

D .G . Set.

h) The

applicant

shall comply

with

the no'tecalftSn of

MoEF dated 17.05.2002

regarding noise limit

for

generator sets rJRijvTOf diesel

18) The industry should not cause any nui§ai|SfeJhJsurrounding

area.

> e t

outside

g an d

ons of D G

set should be set

5ch

would help to

surrounding area

due to

control of

noise levels

from its own

ambient

air

quality standard

in

respect

time

and 70 dB (A)

during night time.

Day

d 10 p.m. and

night

time is reckoned between

19)

The industry

shall

take adequate

sources

within

the

premises

so a

of

noise

to

less

than 75 dB (A)

time is reckoned in

betweerL6

10

p.m. and 6 a.m.

20)The

applicant shallmaintainggodhousekeeping.

21) The

applicant

shall bsngNninimum

33 of the

available

ope n

land under green

coverage/

plantationXTnaapplicant

shall

submit

a

statement

on

available open plot

area, number of

osfee^JJNIrviving as on 31st

March

of the

year

and

number

of trees

planted by Ser jpabefcend, with the Environment Statement.

22) The non-ha^rcma^solid

waste arising

in the

factory premises, sweepings, etc.

be

disposed

qfhp^nYifically

so as not to cause any nuisance / pollution. The applicant

shall

fyp&aif^ssary permissions

from

civic authorities

for

disposal

of

solid waste.

23) Th£ ^fSWkjjht shall not

change

or alter the

quantity, quality,

the rate of

discharge,

phre or the

mode

of the effluent/emissions or hazardous wastes or control

ients provided

for

without previous written permission

of the

Board.

The

industry

will

not

carry

out any

activity,

for

which

this

consent

has not

been

granted/without

prior consent of the Board.

24)

The

industry

shall

ensure

that

fugitive emissions

from

the activity are controlled so

as to

maintain

clean and safe environment in and around the factory premises.

25)

The industry

shall

submit official e-mail address and any change will be

duly

informed

to the

MPCB.

26)

The

industry

shall

achieve

the

National Ambient

Air

Quality standards prescribed

vide Government

of

India, Notification dtd.

16.11.2009

as amended.

M /s

Godr e j

Industries Ltd

Plot

N o . N-73 Add] . Ambernath Dist

Thane

Pa g e 1

Godrej Ambernath

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Transcript of Godrej Ambernath