GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C...

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GMS SERIES Tool Spindle Type 5-axis Turning Centers

Transcript of GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C...

Page 1: GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C CJ-3010 CJ-3011 CJ-3016A CJ-3016B CV-3203D CV-3203C CV-3203B CV-3203A CV-3093A CV-3045

GMS SERIES

Tool Spindle Type 5-axis Turning Centers

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The tooling spindle and turret can support twin spindle machining. Special tooling system design to provide flexible and efficient machining ability.

BRAND NEW MULTI-TASKING MACHINING TECHNOLOGY

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Flexible Machining Combinations

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With 40 years of knowledge and experience in the machine tools field, GOODWAY

is proud to present the new GMS series 5-axis turning center. This hybrid has the

combination of GOODWAY's exquisite techniques ( X, Y, Z, C axes and live tooling

turret ) and the features of a machining center, such as the high-speed spindle, ATC

system, and B-axis. Complex free shape machining 5 degree segmentation, tapping,

milling, drilling, incline machining, contour machining, and turning can be done

easily, hence, done in one is made possible.

TOOL SPINDLE TYPE 5-AXIS TURNING CENTERS

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TOOLING SPINDLE

Tooling spindle uses triple plate curvic coupling with

worm gear drive structure.• Swiveling range : ±120°

• Indexing resolution : 5° ( Discontinuous )

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The GMS series combine turning centers and machining centers' strong features into one single

machine, saving floor space and equipment purchase cost while increasing machining accuracy.

9 axes control with 5 axes simultaneous turning, any difficult cutting tasks can be overcomed easily.

Tooling spindle and turret support 1st spindle and 2nd spindle, which provides high efficiency.

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TOOL SPINDLE TYPE 5-AXIS TURNING CENTERS

BUILT-IN LIVE TOOLING TURRET

Ø 250 mm curvic coupling equipped with spindle motor driven turret

provides the best cutting ability.• Tool shank size : □ 25 mm / Ø 40 mm• Live tooling shank size : ER32• Stations : 15

3D SIMULATION

The 3D simulation program provides real time environment simulation

which maintains operation safety while saving run-in testing costs.

( GMS-2600ST model shown. )

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3

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Z1-axis

Y1-axis

X1-axis

X2-axis

Z2-axis

C2-axis

C1-axis

B-axis

Tooling spindle

Live tooling turret

Arm type ATC

1st spindle

ADVANCED STRUCTURE DESIGN

( Casting structure of GMS-2600ST modle shown. )

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Zs-axis

2nd spindle

HIGH PRECISION BUILT-IN SPINDLE

1st spindle and 2nd spindle are designed by the same specification and driven by built-in spindle motor to

ensure the accuracy of long processing time and increase the using time of spindle.

ADVANCED SLIDE WAY DESIGN

The X / Y / Z1 axes are adopted with high-rigidity, extra-wide box way design to provide solid foundation

for heavy-duty cutting.

The Z2 / Zs axes are adopted with high-speed, high-precision roller linear guideways design to increase

work-piece overall accuracy and maintain excellent cutting rigidity.

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3

2

4

5

Y-axis saddle and bed are 90° orthogonal design

which makes the center of gravity keep on the

bed to ensure the cutting rigidity.

The bed height is lower than 30° or 45° slant beds

which reduces the center of gravity of the machine.

The machining area is designed with a 60° slant

bed for easy chip disposal and heat elimination.

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4

5

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ULTIMATE TURNING POWER

1st & 2nd Spindle Output

0250

4

500 750 1,300 rpm1,000

8

12

16

20

50

100

150

200

250

157172

223

[ N-m ]Torque

[ kW ]Output

640 665 830

Torque S3 ( 40% )

Torque S2 ( 30min. )Torque S1 ( cont. )

11 kW S1( cont. )

15 kW S2 ( 30 min. )

15 kW S3 ( 40% )

0250

4

500 750 1,300 rpm1,000

8

12

16

20

50

100

150

200

250

157172

223

640 665 830

Torque S3 ( 40% )

Torque S2 ( 30min. )Torque S1 ( cont. )

11 kW S1 ( cont. )

15 kW S2 ( 30 min. )

15 kW S3 (40% )

0 4,800 rpm

[ N-m ]Torque

[ kW ]Output

GMS-2000

High Speed

1,200 2,400 3,600

5

10

15

20

25

30

30

60

90

120

150

180

0 4,000 rpm

GMS-2600

High Speed

GMS-2000

Low Speed

GMS-2600

Low Speed

1,000

5

10

15

20

25

30

30

60

90

180

15.518.7

7080

1,6002,000 3,000

1,600

131149

120

150

131149

7080

Torque S2 ( 30 min. )

Torque S1 ( cont.)

25 kW S2 ( 30 min. )

22 kW S1 ( cont.)

25 kW S2 ( 30 min. )

22 kW S1( cont. )21.5

18.5

Torque S2 ( 30 min. )

Torque S1 ( cont.)

[ N-m ]Torque

[ kW ]Output

[ N-m ]Torque

[ kW ]Output

The 1st and 2nd spindle module are equipped with cylindrical roller

bearings which are better than angular contact bearings. The spindle is

installed with a built-in spindle motor which eliminates power loss and

belt slipping problems. The C-axis with high resolution magnetic encoder

provides high precision contour machining capability.

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TOOLING SPINDLE & ATCs

Live Tooling drive motor output

Tooling Spindle Output

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[ N-m ]Torque

[ kW ]Output

Constant Torque Constant Output

01,500 3,000 4,500 6,000 rpm

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6

8

1,400

2.2 kW ( cont. )

3.7 kW ( cont. )

5.5 kW ( S3 60% )

10

20

30

40

23.6

35

2

37.5

0

10

20

30

40

50

5

10

15

20

2522 kW ( 25% )

18.5 kW ( 10 min. )

15 kW (30 min. )

11 kW ( cont. )

3,000 6,000 9,000

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23

35

29

Torque S3 ( 25% )

Torque S2 ( 10 min. )

Torque S2 ( 30 min. )

Torque S1 ( cont. )

12,000 rpm

[ N-m ]Torque

[ kW ]Output

Tooling spindle provides 2 types of spindle taper,

KM-63 and HSK-A63, which max. speed is 10,000

r pm, min. index 0 .001° to fu l f i l l prec ise and

complex contour machining needs.

All series are standard with high efficiency 24T

( 40T Opt. ) arm type ATC system which can easily

fulfill various types of processing needs.

T-T:1.5 sec.

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NC INTELLIGENCE

Significant Production Efficiency

software, makes your machine smarterAdvanced hardware combined with intelligent

Advanced Hardware

Outstanding Operability

Streamlined Programming

High Security and Shortened Machining Setting

Reliable Continuous Operation

Shortened Troubleshooting Time

Improved Utilization Rate

General ProductionProcess

Setting

Setting

Test-Run

Test-Run

Actual Production

Actual Production Utilization Rate 30%Using 3D SimulationInspection

The 3D simulation inspection can greatly reduce test-run timeand improve overall utilization rate

Programming Setting Test-Run Actual Production Daily Used

Comprehensive Functions

3D advance tool path and cutting simulation

Tool load monitor

3D Real-time cutting simulation and interference check

Tool load monitor

Program check

Smart balance detection

3D Real-time cutting simulation and interference check

Safety signal viewer

Fast alarm check productivity

Productivity management

Twin operation system switch

Maintenance management

Program management

Friendly programing environment

Programming auxiliary

Manual Guide i

Embedded E-manual

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230 70 40

170 30

200

510

407

Ø 238

138

54

8" Chuck

Ø210

10" Chuck

Ø 254

Ø 3

40

Max

. Tur

ning

Dia

.

18020

100

105

60

175

25

O.D. Tool Holder

O.D. Tools

O.D. Tools

O.D. Tools

I.D. Tools

Sleeve

Sleeve

Sleeve

I.D. Tools

Cut o�-Tool Holder

I.D. Tool Holder

Face Tool Holder

Drill

ER Collet Tool Holder

O.D. Tool Holder( Square Shank )

Face Tool Holder( Square Shank )

End Mill Tool Holder

Boring Bar Tool Holder

LN-3191

CV-3097

LN-3198

LN-3195

LN-3196

LN-3197

CJ-3014ACJ-3014BCJ-3014C

CJ-3010CJ-3011

CJ-3016ACJ-3016B

CV-3203DCV-3203C

CV-3203BCV-3203A

CV-3093A

CV-3045CV-3046

□ 25 mm□ 25 mm

□ 25 mm

Only for GMS-2000ST*1

*1

□ 25 mm

□ 25 mm

□ 25 mm

□ 25 mm

( MT#2 )( MT#3 )

O.D. Tool Holder

Double O.D. Tool Holder

DIMENSIONS

Tooling System

Interference Diagram

Unit : mm 9

10

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DIMENSIONS

Work Range

Unit : mm

Z1 Zero Position : 550ATC Position : 550

ATC

Posi

tion

: 575

Z1 Zero Position : 550

168 3021,090 10

ZS-axis Travel : 1,100

580

280

60

300

5

X1-a

xis T

rave

l : 6

00

Max

Tur

ning

Dia

. : Ø

560

550

318

275

5

40

Z1-axis Travel : 1,100

280

550

168 3021,090

ZS-axis Travel : 1,10010

Z1-axis Travel : 1,100

8080

5475120X1-axis Travel : 600

8080

Y-ax

is T

rave

l : 1

60

Y-ax

is T

rave

l : 1

60

200

235

140

400

X1-a

xis T

rave

l : 6

00

80 80

5

Y-axis Travel : 160

20

13

530

32024

043

823

103 30113 47

103 30

113 47

103 30

113 47

Ø610

Ø25410" Chuck

Ø25410" Chuck

10" Chuck8" Chuck

10" Chuck8" Chuck

10" Chuck

10" Chuck

8" Chuck

10" Chuck

10" Chuck

8" Chuck

8" Chuck

Page 13: GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C CJ-3010 CJ-3011 CJ-3016A CJ-3016B CV-3203D CV-3203C CV-3203B CV-3203A CV-3093A CV-3045

Unit : mm

Unit : mm

Unit : mm

10" Chuck8" Chuck

10" Chuck8" Chuck

Z2 Zero Position : 480166

1517

0X2

-axi

s Tra

vel :

185

480Z2-axis Travel : 960

ZS-axis Travel : 1,100101,090

Z2 Zero Position : 480166

480Z2-axis Travel : 960

ZS-axis Travel : 1,100101,090

1017

5X2

-axi

s Tra

vel :

185

105

1916

6X2

-axi

s Tra

vel :

185

518

0X2

-axi

s Tra

vel :

185

100

168

168

510

510

120 22MAX.

103 30113 47

103 30113 47

10" Chuck8" Chuck

10" Chuck8" Chuck

10" Chuck8" Chuck

10" Chuck8" Chuck

Work Range

Machine Layout

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12

GMS-2000 :4,450 GMS-2000 :715395

855

GMS-2000L:5,810 GMS-2000L:730 GMS-2000 series :2,590

310

2,35

01,

240

710

2,73

0

770

3,25

0

24-T

ool M

agaz

ine:

2,76

0

40-T

ool M

agaz

ine:

3,01

0

GMS-2000L series:2,630

Page 14: GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C CJ-3010 CJ-3011 CJ-3016A CJ-3016B CV-3203D CV-3203C CV-3203B CV-3203A CV-3093A CV-3045

CAPACITY GMS-2000ST GMS-2600ST

Max. swing diameter Ø 900 mm

Swing over saddle Ø 700 mm

Distance between spindle nose 1,402 / 1,902*1 mm

Max. turning diameter Tooling spindle : Ø 560 mm Turret : Ø 340 mm

Max. turning length 1,100 / 1,600*1 mm 1,094 / 1,594*1 mm

SPINDLE

Bar capacity Ø 51 mm Ø 65 mm

Hole through spindle Ø 61 mm Ø 76 mm

Spindle bearing diameter ( Front / Rear ) Ø 100 / 80 mm Ø 120 / 100 mm

Chuck size 8" 10"

Spindle nose A2-6

Spindle motor type Bi I 170S / 6000

Spindle motor output ( cont. / 30 min. ) H : 22 / 25 kW , L : 11 / 15 kW

Gear ratio 1:1

Spindle speed range 4,800 rpm 4,000 rpm

Max. spindle torque ( cont. / 30 min. ) H : 131 / 149 N-m , L : 157 / 223 N-m

X / Y / Z AXES

X1 / X2 axes travel 600 / 185 mm

Z1 / Z2 axes travel 1,100 / 960 mm ( 1,600 / - mm )*1

Zs-axis / Tailstock travel 1,100 / 1,090 mm ( 1,300 / 1,290 mm )*1*2

Y-axis travel ± 80 mm

X1 / Z1 / Z2 / Zs axes rapids 24 m/min.

Y-axis rapids 16 m/min.

Slide way type Box way ( Linear way : Z2 / Zs axes )

X1 / Z1 / Y axes servo motor AC 4.5 kW

X2 / Z2 / Zs axes servo motor AC 3.0 kW

X1 / X2 / Y axes ball screw Ø / pitch Ø 36 mm / 10 mm

Z1 / Z2 / Zs axes ball screw Ø / pitch Ø 45 mm / 10 mm

X1 / Z1 axes thrust 1,409 kgf

Y-axis thrust 2,114 kgf

X2 / Z2 / Zs axes thrust 1,153 / 769 / 769 kgf

MACHINE SPECIFICATIONS

*1 L model*2 Steady rest required.*3 Not available for L model.

Page 15: GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C CJ-3010 CJ-3011 CJ-3016A CJ-3016B CV-3203D CV-3203C CV-3203B CV-3203A CV-3093A CV-3045

TOOLING SPINDLE GMS-2000ST GMS-2600ST

B-axis travel ± 120 º

B-axis rapids 30 rpm

B-axis servo motor AC 2.7 kW

Min. indexing of B-axis 0.001º

Max. spindle speed 10,000 rpm ( Opt. 12,000 rpm )

Spindle taper KM63 / HSK-T63

Spindle motor output ( cont. / 30 min. / 10 min. / 25 % )

11 / 15 / 18.5 / 22 kW

Magazine capacity 24 T ( Opt. 40 T )

Max. tool diameter / adj. empty Ø 100 / Ø 150 mm

Max. tool length / weight 300 mm / 7 Kg

TURRET*3

Stations 15

OD / ID tool shank size □ 25 mm / Ø 40 mm

Index speed ( adj. ) 0.3 sec.

Live tooling stations 15

Live tooing shank size ER 32

Max. tooling speed 6,000 rpm

TAILSTOCK

Quill diameter Ø 110 mm

Quill type MT#4 ( Dead center ) ; MT#5 ( Live center )

GENERAL

Hydraulic / Lubrication capacity 50 L / 3 L

Coolant tank capacity 305 L

CNC Controller4+1 axes FANUC 31i -B

5-axis FANUC 31i -B5

Machine weight 13,000 / 15,000*1 Kg

Dimensions ( L × W × H ) 4,450 x 2,900 × 3,300 / 5,810 x 2,940 x 3,300*1 mm

Specications are subject to change without notice.

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Page 16: GMS SERIES - Metalmaskiner · CV-3097 LN-3198 LN-3195 LN-3196 LN-3197 CJ-3014A CJ-3014B CJ-3014C CJ-3010 CJ-3011 CJ-3016A CJ-3016B CV-3203D CV-3203C CV-3203B CV-3203A CV-3093A CV-3045

Copyright 2015 by Goodway Machine Corp. All right reservedG-GMS-EN-201502

GOODWAY MACHINE CORP.

GOODWAY MACHINE ( WUJIANG ) CO.,LTDHEADQUARTERS CENTRAL TAIWAN SCIENCE PARK BRANCH

No.13, 5Th Road,

Taichung Industrial Park,

Taichung City, 407, Taiwan, R.O.C.

E-mail : [email protected]

No. 38, Keyuan Road,

Central Taiwan Science Park.Taichung,

Taichung City, 407, Taiwan, R.O.C.

TEL : + 886-4-2463-6000

FAX : + 886-4-2463-9600

No. 4888, East Lake Taihu Avenue, Wujiang

Economic and Technological Development Zone,

Jiangsu, China

TEL : +86-512-8286-8068

FAX : +86-512-8286-8620

E-mail : [email protected]

GOODWAYCNC.com