GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness...
Transcript of GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS Thick PET FIlms.pdfA488 –Insulation Film Thickness...
GLOBAL PARTNERS FOR PET RESIN AND BOPET FILMS
Overview
Global PET producer - Current capacity of 1.1 Million MT 3 manufacturing sites in India, 1 integrated site in UAE, 1 site
in Bahrain & Belgium Listed on the BSE and NSE in Mumbai India
Products
PET Resins: Bottle Grade, Film Grade & Yarn Grade Polyester Yarn: Semi Dull, Full Dull, Bright, Cationic BOPET Films: 8mic to 350mic for Packaging, Industrial and
Electrical applications
Facilities
Indian facility (Chips, Polyester Yarn) caters to the Indianmarket
UAE, Bahrain & Belgium facilities cater to more than 110
countries worldwide
J BF Group - Introduction
POLYESTER RESIN
BOTTLE GRADE RESIN
PARTIALLY ORIENTED YARN
BOPET FILMS
FULLY DRAW YARN
POLYESTER TEXTURED YARN
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JBF Business Value Chain
BOPET FILMS BUSINESS
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Total BOPET Film Capacity 175,000 MTA
No. of Production Lines 7
UAE Facility
BOPET Film Capacity 80,000 MTA
Metalized Film Capacity 10,000 MTA
ALOX Film Capacity 3,000 MTA
Specialty Coated Films Capacity 3,000 MTA
BAHRAIN Facility
Plain Film Capacity 63,000 MTA
Metalized Film Capacity 9,000 MTA
JBF also has in-house production of Heat Treated Wooden Pallets , End Fitments , Core Plugs
and Paper Cores .
Technology Provider -
Dornier, Germany
Capacity – 96,000 MTA
Thickness - 12 Micron to 350 Mic
Products –Packaging Grade FilmsOptically Clear FilmsElectrical & industrial Grade Industrial Films Metalized FilmsALOX & Coated Films
JBF RAK BOPET FILM PLANT
JBF RAK LLC - UAE
JBF Bahrain S.P.C.
State of the Art BOPET Film Lines From Dornier
Thin Film Capacity: 54,000MTA
Thick Film Capacity: 18,000MTA
CLEAN ROOM BOPET LINES
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PET FILM LINES WITH CLEAN ROOM CONDITIONS
JBF is now capable of producing “ Dust and Scratch Free” clear and super clear BOPET films in thickness range of 10 micron ( 40 Gauge ) to 250 micron ( 1000 Gauge) in Class 1000/ 10000 clean room conditions .
Films produced have a smooth and clean surface which is ideal for Optical Coatings used for Window, Medical, Electronics, Flexible packaging, Graphics
applications.8
ONLINE DEFECT DETECTION SYSTEM
JBF clean room lines have Online Defect Detection and Analysis System
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JBF– Touching Daily Lives
THICK BOPET FILMS
Thickness range : 50 to 350mic
Untreated Films: Surface tension: 42 dyne/cm Application: Release liners, hot stamping foil
Corona Treated: Surface tension: 56 dyne/cm Application: printing & lamination for dry products
Acrylic coated: Surface tension: 40 dyne/cm Application: printing with only solvent based inks and UV inks
Co-polyester coated: Surface tension: 56 dyne/cm Application: printing with water based and solvent based inks & for metalizing
TYPES OF SURFACE TREATMENT
Specialty Inline and Offline Coated Films
Antistatic Coated
Slip Coated
Anchor Coated
PU Coated
Anti-fog Coated
BASED ON COLOR / HAZE OF FILM
SUPER CLEAR FILMS --- 100 Series ---Haze Minimum 1%
CLEAR FILMS -- 200 & 300 Series -- Haze Minimum 2%
HAZY FILMS -- 400 Series -- With Varying haze levels medium to High Haze
MATTE FILMS -- 390 & 490 Series
MILKY WHITE FILMS – 600 Series –Translucent
WHITE OPAQUE FILMS -- 660 Series – TiO2 based
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Industrial Applications of Thick PET Films
TAPES
Grade : A460
Thickness range :12mic to 50mic
Type of films: Transparent & Metalized
Key Properties:Thermally stable filmNil shrinkageHigh Gloss
SILICONIZING
Grade : A470 , A471 , A370, A371
Thickness range:12mic to 125mic
Type of films: Transparent
Key Properties:Thermally stable film
Applications: Release Liners
FRP & OTHER INDUSTRIAL
Grade : A460
Thickness range : 15 to 36mic
Type of films: Transparent & Metalized
Applications: Vinyl sheet casting FRP Release Window
Electrical InsulationFilm Types – A460 , A461 , A488, A600 Thickness range : 12mic to 250mic
Type of film: Untreated & Corona
Applications:
Cable insulationMotor Winding Insulation Transformer Tubes and Insulation Lamination with Aluminum Foil & Copper Floor Heating MTS
A488 – Insulation Film
Thickness
(µ)
Mechanical Properties Haze Pressure cooker 121°C @ 2 bar
MDTS
(kg/cm2)
TDTS
(kg/cm2)
MDEL
%
TDEL
% %
32Hrs
MDEL
%
32 Hrs
TDEL
%
36 Hrs
MDEL
%
36 hrs
TDEL
%
250 1900 2100 150 140 80 75 60 60 50
190 1900 2100 150 140 75 75 60 65 60
125 1800 2100 140 130 55 75 65 70 65
100 1800 2100 140 130 45 80 75 75 70
75 1800 2100 140 130 40 80 75 75 70
50 1800 2100 130 120 35 85 80 80 75
36 1800 2100 130 120 30 85 80 80 75
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Grade : A488
Thickness range :36mic to 250mic
Type of film: Transparent
Key Properties:-Special PCT requirements
Applications:- Motor Insulation- Transformer
Tubing- Electronics- Protective overlay
A488 provides the electrical industry with unique design and construction options due to the outstanding balance of its electrical properties in combination with chemical, thermal and physical properties. The polyester film is characterized by its excellent resistance to moisture and common solvents. It can be used at temperatures of -70 °C to 150 °C.
Film for Photographic Printing Plates
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Grade : A600
Thickness range : 50mic to 150mic
Type of film: Milky White
Key Properties: Special surface propertiesSpecial Shrinkage requirements
JBF is a leading producer of PET Films for the printing plate industry
MINING APPLICATION
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A480 grade Thick PET films are used in Mining applications . Explosives is packed in the PET film and then sealed .
MLCC – Multilayer Ceramic Capacitor
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Thick films for Graphic , Thermal lamination , Archives
BOX Window Films
GRAPHIC Imaging Film IMR
ARCHIVAL Film
THERMAL Lamination – Balanced Shrinkage Films
PHOTO Album
MONTAGE
LABELS
FACESHIELD
Photovoltaic ( PV) Backsheet
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JBF is one of the largest supplier of PET film for PV back sheet globally .
JBF Can offer Hazy and white films to meet the varying PCT conditions .
Thickness range: 50mic to 250mic
Type: A490, AM 490 & A390
Treatment :Corona/Chemical/Metalized
Thickness – 12 to 125mic
Application:
Labels & LaminatesRelease applications
Matte ( A490 )& Matte Metalized ( AM490 )
Properties Unit Test Method Typical Values
Thickness Micron JBF 36 50
Yield M2/Kg JBF 19.7 14.3
Whiteness
Index
% ASTM D 313 >100 >100
Transmittance % ASTM D 1003 20 15
Gloss @45° -- ASTM D 2457 40 40
White PET Films
Thickness: 36 to 125mic
Type: A660 Treatment : Corona/Chemical one or both side
Application: Release Liner, Labels , Graphics
A173 for Food Tray applications
AF174 for Face shield and Eye Cover s
Anti Fog Coated PET Films
Coating - Thick Chemical PET film
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A430/A403 is suitable for Abrasive coating, Furniture Release, Specialty Coating, Digital & Inkjet Printing.
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