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Transcript of Global Milling Advances November 2013
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Issue5November2013
Plenum
Temperature &
Airflow Influences Magi-N.extGrain Chilling
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ONE SHOW
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Contents
CONSERFRIOGrain Chilling
Plenum Temperature &Airow Inuences onthe Drying Capacity of aCross-Flow Grain Dryer
Magi-N.ext
ISRMAX (Delhi)
Events 2013Upcoming events
EditorialWelcome to the November issue of Global Milling Advances.In this issue we take a look at Cooling and Drying, with articlesfrom Consergra, Spain and Mathews Company in the USA.
We also look Dinnissen Process Technologys new extruderline concept.
Preparations are underway for our next Global Milling Annual.This will be available, online, for you to view and download fromJanuary.
Keep up to date with events happening in your industry!Download your copy of our 2014 wall planner today at www.globalmilling.com
All thats left is for us to wish you a merry Christmas and aprosperous new year.
Published by:
NISA Media Ltd14 Clarke WayCheltenhamGL50 4AXUnited Kingdom
Editorial ManagerNicky BarnesTel: +44 117 2306494Email: [email protected]
International Marketing ManagerSabby MajorTel: +44 117 2306493Email: [email protected]
News EditorMartin LittleEmail: [email protected]
Designed by:
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Products like grains, seeds, oilseeds, nuts, and other
similar are still alive when stored after harvest. Their
vital activity consumes their own mass and oxygen,
generating carbon dioxide, water and heat, creating
well know troubles, as:
Stored product weight loss.
Quality loss.
Insect infestation. Insects eat and infect the stored
product, which is also reheated due to their vital
activity. Insects start their presence from 13C grain
temperature, although the real insect infestation
occurs from 18C and having its peak between
30C and 40 C for the most of insect species.
Mold presence and subsequently dangerous
toxins, some of them carcinogenic, may enterdangerously into the food chain. Not all the micro-
flora presence is avoided by chilling the grain,
since some species can survive even under zero
degrees centigrade, but the most part of the
micro-flora growth indeed stay under control since
the most part of micro-flora species develops at
temperatures between 20C and 40C.
Water condensation inside silos and warehouses,
making the grains stick to the silo/warehouse wall
and rot.
In case of grains with a high oil or fat content, their
quality decrease quickly due to the fat oxidation.
Heat speeds up this unwanted process.
Some products change their color under
inadequate storing conditions. For example the
rice changes color from white to yellowish, and later
to orange. The color change is a clear indication of
product damage during storing, and its price drops
a lot.
Graph 1 shows different effects of storing a product
(in this case the graph is suitable for wheat and corn)
under different conditions of temperature and water
content. From the graph it is evident that a high
product temperature or moisture, or both, will damagethe grain irreversibly.
Graph 1 Adequate conditions for grain storing
Table 1 shows the weight loss that occur at any grain
storage depending on different grain conditions. Is just
three months the weight loss may be the three percent
of all storage. Quality loss occurs also although not
accounted in the table.
Global Milling Advances Page 4
CONSERFRIOGrain Chilling
More information:
Consergra s.l
c/ Pons I Enric, 8
Pol. Ind. Bufalvent
08243 Manresa (Barcelona)
Spain
Email: [email protected]
Web: www.consergra.com
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Mentioned issues are traditionally tried to solve by, e.g.
using natural aeration. Under cold weather, ambient
aeration is an excellent practice. It must be however
expertly used since the different ambient air conditions
between day and nights may create uncontrolled
dryings or re-wettings of the stored product.
Under hot or hot & humid weather conditions aeration
is not applicable since the air has not the right
conditions to be blown into the stored product. If air is
blown into the product under such conditions, there is
a high risk of product reheating and product rewetting
that will damage it soon.
Conserfrio system can be used independently of
ambient weather conditions. Even under rain or fog
theres no risk of rewetting the grain. Our system is
based on the making of constant conditions under
which the grain storage is easy, natural, safe and profit
earning.
Practices like turning the grain to cool it have weak
success and waste lots of energy, also breaking some
percentage of grains.
To reduce insect infestation, a common practice is the
use of fumigation. The chemical products used have to
be expertly and carefully managed, for safety reasons.
And do not decrease grain temperature.
There are many direct savings and benefits related to a
correct chilled conservation and the most important are:
Savings in fumigations. They are avoided.
Less weight loss, in other words higher product
output at the end of storage time.
Higher product quality, it means higher selling price.
Higher head grains after milling process. This point
is especially important in the rice industry.
Energy savings in the drying process. It is possible
and safe to store product at higher moisture
content if grain temperature is low. A drying-cooling
combination achieves relevant energy savings.
All mentioned aspects get a very quick pay-back of the
capital investment in the chillers, typically achieved in
one or two years.
Picture 2 Grain chilling in a flat-bottom metal silo
Our system is suitable to be used in silos (made of
metal or concrete, flat bottom or conical bottom) and
warehouses, not needing additional civil works. The
cooling units need only electrical energy.
Case:
Product: Corn
Amount: 1.000 MT
Moisture: 15%
Storage time: 3 Months
Grain
Temperature
C
Weight loss,
MT
Chilled Grain 10 C 0.5
Temperature Grain 20 C 6
Non-chilled Grain 30 C 9
Non-chilled Grain 40 C 30
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The chiller replaces the fan. The chilled, dry air is
introduced into the silo through existing ducts.
Graph 3 Sketch of grain chilling in a warehouse
In warehouses, the chilled air may be introduced
through ducts placed under or over floor. In both cases
a ducting system must be previously installed.
Conclusion
The system has demonstrated to be the most naturaland cost-effective to preserve grains, seeds and
perishable granulates during storage. A low storing
temperature not only reduces the product vital
metabolic activity but also most of the troubles of a
storing without control.
Picture 4 A low temperature is key point for a good
storage
Typical users of chilled aeration are from small farms
with as little as e.g. 100 ton storage up to large plants
with storing capacities of de 100.000, 500.000 or even
1.000.000 MT. Without limits.
Rice mills, flour mills, feed mills, malting plants, oilseed
crushing plants, grain storages, can benefit of our
technology.
Consergra is a pioneer in the application of chilled
aeration in many products e.g. paddy rice. Throughoutthe years, we have got lots of experience in the bulk
preservation of products like paddy rice in all its
varieties and lengths, cargo rice, milled rice, maize,
wheat, barley, sunflower seeds, cotton seeds, beans,
soybeans, green coffee beans,
In benefit of the human and animal health and of
the environment as well, grains and seeds must be
responsibly treated as food. We put all our expertise
and know how at your service.
Global Milling Advances Page 8
CONSERFRIOGrain Chilling
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Grain drying is a process that is influenced by a
number of different factors, some of which are more
significant than others. Some of the factors that
significantly impact the amount of time required to dry
grain include operating plenum temperature and fan
airflow. There are however, other less obvious factors
that include site elevation, barometric pressure and
the percentage of fines present within the grain to be
dried. This article focuses on the two most significantinfluences, plenum temperature and the airflow
delivered by the dryers fan(s).
Plenum Temperature Influence on Drying Capacity The
plenum refers to the heated space inside the dryer
where the air is at a pressure and temperature greater
than ambient conditions. The application of heated
air to the grain for a period of time is the fundamental
basis for grain drying. One of the most influential
parameters that affect the rate of grain dries is the
dryers operating plenum temperature. The maximum
achievable drying rate is considered to be heat-transfer
limited, meaning that the rate of grain drying depends
on the rate that the heat from the plenum chamber air
is transferred to the grain.
As the grain enters the dryer and is exposed to the
plenum air, heat is transferred to the grain and this
initial heat transfer rate is at its highest. As the grain
is heated and the drying process continues, the rate
of heat transfer between the air and the grain lowers,
and eventually tends to taper off as the grain becomes
equalized in temperature relative to the dryers plenum
air temperature.
The grain in the dryer is constantly trying to equalize
its own moisture with the moisture content of the
plenum air. The point that the moisture content of the
grain is equal to the drying plenum air is referred to
as the equilibrium moisture content. The equilibrium
moisture content of the grain will depend on the
properties of the plenum air, such as the plenum airs
temperature and relative humidity. The heating of the
grain accelerates the drying process and by increasing
the plenum temperature, the equilibrium moisture
content of the grain decreases. In other words, as heat
is transferred into the grain, the grain heats up and the
higher temperatures speed up diffusion of water from
the interior of the grain to its surface, thus removing
water from the grain.
Plenum Temperature &Airflow Influences onthe Drying Capacity ofa Cross-FlowGrain Dryer
More information:
Mathews Company
500 Industrial Avenue
Crystal Lake, IL 60012
USA
Tel: +1 815 4592210
Website: www.mathewscompany.com
Global Milling Advances Page 10
The graph on the left shows howdrying times change based on four
different plenum temperature
scenarios. As would be expected, the
drying time increases for lower plenum
temperatures.
Joseph Shulfer
President
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Airflow Influence on Drying Capacity
Another influential parameter on drying rate is the rate
at which the plenums heated air is passed through the
grain. As the heated air passes through the grain within
the dryer, convective heat transfer is taking place
between the hot air and the relatively cold grain. The
rate of heat transfer is governed primarily by: (1) the
amount of grain flowing through the dryer relative to
the air flowing across the grain and (2) the temperature
difference between the grain and the air.
The rate of grain drying depends on the drying
constant and equilibrium moisture content of the
grain being dried. Both of these factors are heavily
influenced by the temperature of the grain, so the
faster the grain can be heated up, the faster the grain
will transfer its moisture to the drying air. Therefore,
the grain-drying rate is certainly influenced by the fan
airflow rate, because it directly impacts the rate at
which the plenums heat is transferred to the grain.
Typically, a grain dryers performance is based on
the volume of air that passes over the grain column
in a given period of time. This is measured in units of
airflow rate per volume of grain or CFM/bushel (cubic
feet per minute per bushel). Calculations based on
grain drying principles of airflow, heat-mass transfer
and thermodynamics, predict the influence of dryer
airflow on grain drying for a typical all-heat dryer
operating with an incoming moisture content of 25percent, as shown in the accompanying chart.
Headquartered in Crystal Lake, IL (U.S.A), Mathews
Company has been a leading manufacturer of high
quality innovative agriculture equipment, specializing
in grain drying since 1954. M-C dryers are available
through authorized dealers worldwide. M-C products
are built to international specifications. For more
information, visit www.MathewsCompany.com, and
click on International or email us at international@
mathewscompany.com
The graph below shows how the drying time
changes based on four different CFM per
bushel scenarios. The drying time increasesas airflow is reduced.
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THE
RICE & GRAIN INDUSTRYFOR
ISRMAX AsiaIMPACT Exhibition andConvention Center
Bangkok, Thailand
29-31 August 2014
Mr. Vishal GuptaChairman, PCSLMob: +91 [email protected]
Pixie Consulting Solutions Ltd. MUYANG THONG THANI
EXHIBITOR PROFILE
Boilers
Color sorters
DG SetsDryers
Elevators and conveyors
Material Handling
Systems
Packaging machinery
Rice Machinery
Rubber rolls
Silos
Steam Turbines
Weighing Scales Bridges
Mfrs.
Abrasive wheels
VISITOR PROFILE
Rice millers
Rice Departments
Certifying agencies
Hoteliers/caterers
Researchscientists/universities/Stu
dents
Retailers
Ministeries and chamber
of Commerce
Goverment Bodies/selling
Agents/Institutional
Buyers
Technical
Consultants,Supply Chain
ExecutivesEquipments Disrtibutors
www.isrmaxasia.net
Mr. Sirapat KettarnProject Manager, IMPACTTel: +66 2833 [email protected]
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Magi-N.ext: a single extruder line formulti-flexible feed and (pet)food production
Dinnissen Process Technology presented its Magi-N.ext, a
brand new extruder line concept for the feed and (pet)food
industry. With Magi-N.ext, Dinnissen is targeting feed and
(pet)food producers who wish to use a single production
line for producing economic/basic, premium and super-
premium feed and (pet)food. The Magi-N.ext enables
these producers to do so in a customer-focused and
cost- effective manner, while at the same time complying
precisely with their desired quality and hygiene standardswithin a multiflexible framework.
Fast and efficient changeover to new
products and recipes
In developing the Magi-N.ext, Dinnissen focused on
achieving maximum flexibility of the entire extrusion
process in order to provide producers with maximum
freedom when it comes to combining, varying and
switching all the components of their production line.
The new system actually provides users with the unique
possibility of using a single production line to produceeconomic/basic, premium and super-premium feed and
(pet)food in a practically unlimited number of variations.
Large inspection hatches and easy-to-clean facilities are
built into the entire line, allowing the producer to change
over to a new product or recipe with very little effort and in
record time. Moisture is removed from the production line
at several locations, limiting product fouling and cleaning
time to a minimum. The end result is that the Magi-N.ext is
an extremely flexible, cost-effective and hygienic operating
system.
Cost efficiency due to minimum loss of productiontime and energy
Magi-N.ext integrates a number of very innovative features
which enable producers to realize significant savings
in terms of energy consumption and production costs
for feed and (pet)food. Several innovations have been
introduced with the aim of limiting downtime and resulting
loss of production time to an absolute minimum. The
Magi-N.ext hammer mill uses extra thick screen panels
with a coarser mesh, which further reduces the risk of
damage, while at the same time the Hamex hammer mill
with its extra-wide hammers allows for the realization of anextremely fine sifting result.
More information:
Dinnissen BV
Horsterweg 66
NL-5975 NB Sevenum
The Netherlands
Web: www.dinnissen.nl
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Before ingredients are allowed
to enter the extruder, they are
brought into suspension by
the rotating fins of Dinnissens
CZ Sifter, making it possible to
quickly and efficiently monitor
the quality of even the very finest
micro-components (800-1000
microns). This also prevents
metallic or other hard particlesfrom damaging the extruder and
interfering with the production
process.
The Magi-N.ext reduces
energy consumption primarily
by recovering heat from the
extruders outflow of air and
using gravity as an important
driver for transport. In addition,
the precision of the production
method, which ensures that
the product is never heated
or treated any longer than
necessary, also results in
significant energy savings.
Quality and safety at the very
highest level
The application of gravimetric
dosage in combination with
automated weighing in the
conditioner provides users of the
Magi-N.ext with a unique methodfor automatically maintaining
optimum product residence time
(1 to 4 minutes) in the conditioner.
As a result, producers can control
and maintain a very constant
quality level. Not only can recipes
be executed automatically and
precisely, but specifications
regarding pre-treatment and
safety can also be complied with
very precisely by maintaining
the correct residence time in theconditioner. Dinnissen Process
Technology has also introduced
a very innovative method for
premixing pigment just before
the extruder. This method allows
the user to add pigments very
precisely and homogeneously via
a continuous dosage system. The
formation of lumps or undesirable
colours in the extruder is now a
thing of the past, and producers
can now be assured of uniform
colour results. Finally, the
continual removal of moisture
and vapour throughout the
entire production process helps
to ensure that the end product
complies with the strictest
standards of hygiene.
Maximum opportunity for
working extremely precisely and
homogeneously
Within the framework of its new
Magi-N.ext concept, Dinnissen
is also applying its famousPegasus vacuum core coater
concept. This coater allows
for the weighing and dosing of
precise amounts of fat, liquid and
powdered flavour enhancers,
vitamins, enzymes and other
additives as well as the exact
control of various production
variables such as temperature,
pellet mixing speed, and product
residence time. The end result:
an extremely precise and
homogeneous distribution of the
ingredients throughout the pellet
with a great many possibilities for
varying the process at will.
Last but not least, the application
of Dinnissens well-known
Pirouette Dryer contributes
to obtaining optimum results in
the area of quality and hygiene.
This dryer, fully equipped with
PLC controls, allows the user to
achieve extremely homogeneousend results and prevent
contamination. The Pirouette
Dryer is also suitable for drying
pellets in a size range of 222
mm in various temperature
zones, thereby enhancing the
flexibility of the Magi-N.ext even
further.
More information on the
Magi-N.ext
Additional information about
the Magi-N.ext is available from
Dinnissen Process Technology
in Sevenum (Tel: +31 77
4673555). Dinnissen provides
consulting services to feed and
(pet)food producers, designs,
manufactures and installs
complete feed and (pet)food
production lines and renovates
existing production processes.
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THE
RICE & GRAIN INDUSTRYFOR
ISRMAX DELHI
IARI Ground, PUSANew Delhi, India
20-22 February 2014
Organizer
Pixie Consulting Solutions Ltd.
XHIBITOR PROFILE
Abrasive wheels
Boilers
Color sorters
DG Sets
Dryers
Elevators and conveyors
Material HandlingSystems
Packaging machinery
Rice Machinery
Rubber rolls
Silos
Steam Turbines
Weighing Scales Bridges
Mfrs.
VISITOR PROFILE
Rice millers
Rice Departments
Certifying agencies
Hoteliers/caterers
Research scientists/
universities/Students
Retailers
Ministeries and chamberof Commerce
Goverment
Bodies/selling
Agents/Institutional
Buyers
Technical
Consultants,Supply
Chain Executives
Equipments Disrtibutors
For Stall Booking
M0b: +91-9991705003
+91 9812082121
Email: [email protected]
www.isrmax.com
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Hall No. G (Rice & Sugar Machinery)
Entry/Exit
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G-243*3= 9
G-303*3=9
G-29
3*3=9
G-28 3*3=9
G-273*6=18
G-323*3=9
G-333*6=18
G-955*12=60
PlatinumSponsor
G-405*12=60
PlatinumSponsor
G-50
5*6=30
G-85
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G-555*6=30
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G-153*3=9
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G-223*3=9
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G-17 3*2=6G-18 3*2=6G-19 3*2=6G-20 3*2=6
G-604*6=24
G-654*6=24
G-756*6=36
G-706*6=36
SilverSponsor
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Entry/Exit
I-13*6=18
I-33*3=9
I-43*3=9
I-53*3=9
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I-29
3*3=9
I-283*3=9
I-273*6=18
I-323*3=9
I-333*6=18
I-955*12=60
PlatinumSponsor
I-405*12=60
PlatinumSponsor
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5*6=30
I-85
5*6=30
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I-555*6=30
I-143*3=9
I-153*3=9
I-163*3=9
I-233*3=9
I-223*3=9
I-213*3=9
I-17 3*2=6I-18 3*2=6I-19 3*2=6I-20 3*2=6
I-604*6=24
I-654*6=24
I-756*6=36
I-706*6=36
SilverSponsor
SilverSponsor
I-303*3=9
I-313*3=9
EmergencyExit
EmergencyExit
Hall No. H (Rice & Sugar Machinery)
Entry/Exit
EmergencyExit
EmergencyExit
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H-13*6=18
H-33*3=9
H-43*3=9
H-53*6=18
H-7 3*3=9
H-83*6=18
H-113*5=15
H-133*3=9
H-143*3=9
H-153*3=9
H-163*3=9
H-17 3*2=6H-18 3*2=6H-19 3*2=6H-20 3*2=6
H-253*5=15
H-243*3=9
H-233*3=9
H-223*3=9
H-213*3=9
H-313*6=18
H-303*3=9
H-29
3*3=9
H-283*3=9
H-273*6=18
H-333*6=18
H-604*6=24
H-654*6=24
H-756*6=36
H-706*6=36
H-955*12=60
PlatinumSponsor
UdyogPrerna
RiceInfo
H-405*12=60
PlatinumSponsor
SilverSponsor
H-50
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H-85
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Contact:
Swati GuptaAstt. Project HeadMob: +91 9991705003Email: [email protected]
Vishal GuptaChairman, PCSLMob: +91 98120 82121Email: [email protected]
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Dustbin, Company Name on Fascia
www.isrmax.com
ISRMAX (Delhi) 20-22 February 2014, IARI Ground, PUSA, New Delhi
Concurrent EventsRice Milling Conference
21 February 2014
Rice Trading Conference
22 February 2014
*Expected
All India
Millers
Associations
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November
5th-8th NovemberIAOM MEA Tunisia 2013Sousse, TunisiaWeb: www.iaom-mea.com/tunisia2013
6th NovemberUK GrainPeterborough, UKWeb: www.farm-smart.co.uk/ukgrain/
10th-16th November
Agritechnica,Hannover, GermanyWeb: www.agritechnica.com
13th-14th November64th JTIC Milling &Cereals MeetingReims, FranceWeb: www.jtic.eu
December
8th-10th December
NGFA Country ElevatorConference & TradeshowSt Louis, Missouri, USAWeb: www.ngfa.org
2014
January
29th-31st JanuaryInternational Production &Processing Expo(IPPE),Atlanta, GAUSAWeb: www.ippexpo.orgFebruary
3rd-5th FebruaryGlobal Forum for
Innovations inAgricultureAbu Dhabi NationalExhibition CentreUAEWeb: www.innovationsinagriculture.com
4th-7th FebruaryGrain Mixed FeedVeterinary 2014RussiaWeb: http://www.exponet.ru/exhibitions/byid/combymo/
combymo2014/index.en
11th-13th FebruaryGrain Tech Expo KievKievUkraineWeb: www.ricemillingexpo.com
14th-16th FebruaryRice Milling ExpoHaryanaIndiaWeb: www.grainexpo.com.ua/en
20th-23rd FebruaryAnimalia 2014IstanbulTurkeyWeb: www.animaliaistanbul.com/en/index.html
20th-22nd FebruaryISRMAX Delhi
PUSA, New DehliIndiaWeb: www.isrmax.com22nd-25th FebruaryGEAPS 2014NebraskaUSAWeb:www.geaps.com/index.cfm?area=homeEvents
27th-28th February6th Sugar AsiaMumbaiIndiaWeb: www.sugarasia.net
March
13th-16th MarchTurkish Flour IndustrialistsFederation10th InternationalCongress and
ExhibitionAntalyaTurkeyWeb: www.tusaf.org
19th-20th MarchIldex VietnamHo Chi Minh CityVietnamEmail: [email protected]
25th-27th MarchAGRA Middle East,Dubai
Web: www.agramiddleeast.com
April
8th-10th AprilVictam Asia 2014BangkokThailandWeb: www.victamasia.com
10th-13th AprilIBATECH 2014IstanbulTurkeyWeb: www.ibatech.com.tr
23rd-25th AprilVIV/Ildex IndiaBangaloreIndiaWeb: www.vivindia.nl/en/Bezoeker.aspx
2013/14Events List
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