Global 기업의 핵심은 품질 이다 Address : 410, 3NA SIHWA Industrial Complex 1290-9,...

GlobalGlobal 기업의 핵심은 기업의 핵심은 품질품질 이다 이다

Address : 410, 3NA SIHWA Industrial Complex 1290-9,

Jungwangdong, Siheugsi, Kyunggi-do, KOREA

TEL : 82-31-499-4999 / FAX : 82-31-499-3094 /

E-mail : [email protected]

URL : http://www.shinduk.com

Company Profile

Contents

General Information

Organization Chart

Financial Status

Sales Revenue Status

Manufacturing Status

Quality Status

Supply Chain Status

page 2

General Information

page 3

History

1986 FEB. Established as PCB Manufacturer

1987 J UN. Recognized by U.L. for PCB(UL.FILE NO: E108545)

1990 MAR. Joined Korean Standards Association

1993 NOV. Installed a Full Automatic MFG Line

1996 J UL. Installed DS & MLB Line

1999 FEB. Approved ISO 9002

2002 OCT. Approved QS 9000

2005 SEP. Approved ISO 14001

2006 FEB. Approved Hyundai Motor SQ

2007 J AN. Approved TS 16949

2011 Dec. Awarded The Superior S&M Companies

2014 Aug. Started Plant Expansion

Major Products

page 5

TYCO AMP TYCO AMPYOUNG HWA

TECHYURA

LM SJB

4L 2/2/2/2 oz 6L 4/4 oz

T 319 UH

6L 3/3/3/3 oz

Z2XX

10L 2/12/12/2 oz

LF BLOCK

CE BOX POWER JE BOX

PIC

10L

CAM

CAMERA

12L

LF

COM

KOTEK

12L 14L

AUTO

AUTO

NoNonn

Major Products

8• The entry in each cell denotes volume technology in production

KEY FACTORS Current Near Term (1~2 year) Long Term (3~5 year)

Min. Line Width / Spaces (mm)

-------------- Outerlayers

-------------- Innerlayers

0.1/0.1

0.1/0.1

0.075/0.075

0.075/0.075

0.050/0.050

0.050/0.050

Max. Layer Count 18 24 32

Min. Finished Hole size (mm) 0.20/24Layer 0.15/24Layer 0.10/24Layer

Min. SMD Pitch (m/m) 0.4 0.3 0.3

Min. Core Thickness (mm) 0.1 0.1 0.1

Copper thickness (Base copper)

---------- Outerlayers (oz)

---------- Innerlayers (oz)

0.5 ~12

0.5~12

0.5 ~ 25

0.5 ~ 25

0.5 ~ 25

0.5 ~ 25

Solder Mask Type PSR PSR PSR

Surface Finish

HASL / OSP /

Immersion Gold /

Immersion Tin /

Heavy Solder Coating

HASL / OSP /

Immersion Gold /

Immersion Tin /


HASL / OSP /

Immersion Gold /

Immersion Tin /


Impedance Control(±10%) 50 / 90 / 100Ω 50 / 90 / 100Ω 50 / 90 / 100Ω

New Material / Process Teflon, Polymide Megtron (Getek)

New Technology (Build up PCB) Micro - via Micro - via Micro – via

Technology Roadmap

Organization Chart

Organization Chart

Department 2014(New employees) 2014 Retiremett Current staff Turnover

Management 1 0 25 0%

Production 17 14 53 1.5%

Total 18 14 77 1.5%

Department MAN

General Affairs 3

Engineering 5

Facilities 3

Sales & Marketing 5

Quality Control 12

Production 82

Total 110

Administration

4%

Sales&Marketin

g

9%Quality Control16%

FACHNICAL3%

Production68%

Technical4%

Communication information Communication information

Production team Sales & Marketing

Name : Ki Jung Park

Mobile : 010-3137-5859

E-m : [email protected]

Name : Ki Jung Park

Mobile : 010-3137-5859


Quality Management Overseas Sales

CEOCEO

Name : Sang Chel Park

Mobile : 010-3301-4819

E- mile : [email protected]

Name : Sang Chel Park

Mobile : 010-3301-4819

E- mile : [email protected]

Name : Mun Tae Kim

Mobile : 010-8975-8313


Name : Mun Tae Kim

Mobile : 010-8975-8313


Name : Dae Yeoul Park

Mobile : 010-3315-7331


Name : Dae Yeoul Park

Mobile : 010-3315-7331


Name : Steve Yang

Mobile : 010-8748-3103


Name : Steve Yang

Mobile : 010-8748-3103



page 13

Revenue by CustomerRevenue by Customer

Revenue by CustomerRevenue by Customer

Telecommunication25%

Electron15%

Automotive60%

DELCOM18.8%

LG Electornics3%

Young Hwa7.4%

VISSEMELECTRONICS

4.3%

TEConnectivity

48.4%

OTHERINDUSTRIES

11.3%

Revenue by Industry Revenue by Industry

millon in US$

0

5

10

15

20

25

millon in us$ 20 21 21 25

2012 2013 2014 2015

Investment Planning and Performance

page 14

• Investment millon

10,000 in US$

2014

New Construction Ltd( 신축건물 공사 ) 1 $90

$120Stacking ( 면취기 , 스텍킹 ) 1 $9

AUTO BBT CHECK 1 $11

TOTAL 28 254

Manufacturing Status

Manufacturing LocationsDomestic plant

Division 1 plant

Company Name ShinDuk Electronics 　

Address 1290-9 Jeongwan-Dong Shiheung-City Gyeonggi-do

Factory size(m²)Earth 3,500m²

Floor Space 5,126m²

Year of Establishment February 25, 1986

Main Products Printed Circuit Board

Capacity 25.000 m² 　

Utilization rate 75%

Self / rent Self

Capa / Month

Film Plotter 1 ea 7,000ea

Manufacture

Line

DES 1 Line /

Month

Inner 20,000 Out 15,000

Hot Press Line Press 3ea 10,000 /Month

Drill Line N.C 6ea 15,000 /Month

Cu Plating Line Electrical Immersion

1 Line 1 Line

15,000 /Month

20,000 /Month

Printing Line 3 Line 20,000 /Month

Inspection

Equipment A.O.I 4 Line

/Mont

h

Inner 20,000

Out 15,000

B.B.T 4 ea 20,000 /Month

NO Year 2012 Year 2013 Year 2014 2015

ITEM D/S MLBOthers(BUILD) D/S MLB

Others(BUILD) D/S MLB

Others(BUILD) MLB

/

14,000

(70%)

5,000

(20%)

10%

12,000

(50%)

8,000

(40%)

10%

12,000

(45%)

12,000

(45%)10%

50% Up

TOTAL 20,000 21,000 25,000

D/S , MLB

Manufacture Capacity

Manufacturing Facilities and Equipment• Manufacturing Equipment

page 18

Division Name of Equipment Quantity

CAM Plotter 1EA

Drill LineDrill 6EARouters 2EA

Plating line

Desmear 1 Line

Non-electrolytic plating 1 Line

Electroplating 1 Line

Forming line circuit

Layered oxide 1 LineLaminated Press 3EA

Formed D / F circuit 1 Line

Print line

PSR Print 3 LinePSR exposure 1 LinePrint Making 3 LineDrying 2EA

Testing Equipment

FILM AOI 1EAHole AOI 1EAAOI circuit 2EAHOLE CHECK 1EA

AUTO BIT CHECK 1EA

B.B.T 4EA

Manufacturing ProcessesCAM (Plotter) HOT PRESS CNC DRILL Copper plating Auto Exposure

Circuit Formation AOI PSR Printing Auto Exposure Mraking Printing

Final Drying Router Final Finish TIN BBT Test Final Inspection

QUALITY SYSTEM

CONTENTS

CERTIFICATE Organization Quality System Flow Chart Incoming Inspection Process Supplier Management Process Internal Audit SYSTEM Nonconforming Management Process Process Change Notification Process Reliability Assurance Process- Reliability Assurance Item List Outgoing Inspection Process Visual Inspection Method Customer Complain Management System Document Control System Statistical Techniques

CERTIFICATE

Quality Organization

Quality/Reliability

AssuranceQuality/Reliability

Assurance

DocumentDocument VendorVendor EducationEducationInspectionInspection AnalysisAnalysis

• Incoming Inspection

• Outgoing Inspection

• Reliability Analysis

• Customer Incidents Analysis

• Document Control

• Standardi- zation

• Vendor Audit

• SPC Training

• QC Training

Quality System Flow

Customer Sales

Purchase

Manufacture

Customer

Design

Vendor

Production Plan

Production engineer

Reliability test

Incoming Inspect

Outgoing InspectProcess Quality Control

NG

Good

Nonconforming handling

Data Update

NG

NG

Good

Good

Customer discontent handling

Process Audit & Nonconforming handling

Nonconforming material handling

VENDOR PURCHASEQuality Assurance ENGINEER

Purchase Order

Request of Specification Approval

Review & Approve of Specification

Accept of Purchase Order

Materials/product

Warehousing of Materials/product

Incoming Inspect

Materials put in manufacture line

Materials/product

NG

GoodNonconforming Materials/product handling (Notice of Supplier & Receive of Countermeasure)

Incoming Inspection Process

Supplier Exploitation

N

Regular Valuation Operation

support & After Management

A,B Level

Supplier Improvement

Operation

Registration Cancel

C, D Level

Relation Countersignature Conference

Feed Back

NY

Quality AssuranceRelation Countersignature Supplier

Supplier Valuation

Relation paper

presentation

Result Decision

Y

Contract & After Management

1. Supplier information & Supplier actual condition Report2. Supplier Valuation Operation Valuation Sheet3. Supplier Valuation Operation Valuation Sheet4. Corrective measure request5. Improvement counterplan

1

2

34

45

Supplier Management Process

Internal Audit SYSTEM

Internal Audit Dept. Related Dept. CEO

Review and approve

Prepare a written correction arrangement

Auditing

Notify auditing date

Preparation

Notify corrected arrangement

Record MBO

Notify detailed mistakes

Inspect the check lists for next audit

Add more detail on the check lists for next audit

System Audit : Planning teamProcess Audit : QRA team5S Audit : Manufacturing

Organize team

Non-conforming Management ProcessProduction Control Quality Assurance

Check of phenomenon &

Analyze root cause

Record/Register/Distribution

Scrapping review

Individual management & Rework (light

inferior)

Prevent Reoccurrence

Incongruity make a report (fatal,

medium incongruity)

NG

Good

Event of Non-conformity

lot

Discernment & Isolation

(fatal, medium , light division)

Non-conformity Management method

Meeting & Lot Progress yes or no

decision

Process Conditional

set Rework or

Select

1.D+ 3hr Management after In department head report 2. D+ 1day Management after In departme nt head report 3. D+ 2day Management after In

department head report 4. D+ 3day Management after In

departmen t head report

1

2

3

4

Scrapping

Process Change Notification ProcessProduction engineering

Change Initiating Team Customer

Apply to the process

Yes

No

Related TeamCirculation

QRA

Examine the change of process

Classification

Approval check

Process change plan notify

Evaluation for process

Review

YesNo

Evaluate mass production

Register and distribute the document (ECN)

Review No

Yes

Class 1,2

Class 3

ReviewYesN

oNo Yes

Class 3

Class 3

Class 1 : Case of Process developmentClass 2 : Case of trivial process change that don’t need reliability testClass 3 : Case of process change that needs engineering test and evaluation

Reliability Assurance Process

Engineering Team (Process changing)

DEG Team (New device development)

Marketing Team (Cliental

request)

Wafer selection

Sampling & Assembly(Random sampling)

Nonconforming management system

Periodically Test

Data Update

Reliability Test

Good

NG

Reliability Assurance Test

Test Item Standard & ConditionNumber of

samplesCriteria

Thermal Stress

No change appearance and condition

after X-section 288±5/10 sec, Oil Pot

3Card / 1Lot No failure

Electrical Test B.B.T Test(100% Check) Total / 1LotNone Open,

Short

Solderability Wetting performance : Min. 95%, 260±5, 3~5 sec


PTH Condition

Thick. Min. 0.025 No crack ,smear and blister both before and after thermal

stress, microscopic examination after X -section :X200


Solvent Resistance

For Solder Resist

No peel off and discolorate.

Test solution CH2(C12)2Card / 1Lot No failure

Reliability Test Item (SPEC : IPC-A-600F ClassⅡ/ Test Method : IPC-TM-650))

Outgoing Inspection Process

Visual inspection (Stereo scope : x 5)

Inspection Item1. Visual Inspection2. Dimensions Check

3. Quantity Check

Manufacturing Dept. QRA Sales2Manufacturing Dept. QRA Production Control Sales

Packing

Outgoing inspection

NG

Good

Shipping

1’st item

Scrapping

NG2’nd~5’th

item

-Outgoing Inspection Method (IPC A-600F ClassⅡ)

1.1 Stereo scope : x 5, x 10

1.2 Acceptance Criteria

: MIL-STD-105D

AQL= 0.4%(Normal inspection levelⅡ)

Ex.) 1 Lot – 1,500, sample Q’ty = 125

Ac : Re=(1,2)

Outgoing Inspection Method

33

Customer Complain Management ProcessQRA & EngineeringCustomer Sales Production Control

Customer complain

Receive complain

Fill out a form

(CATS)

Receive defective samples from the

customer

Review

Record and send out counter plan

Feedback from the customer

Keep a history and apply to the

productionPaynters Chart

Analyze problem (8D)

Study problem root cause

Prepare a counter plan

Prepare a result report

Feedback from the customer

NG

Good

Document Control System

Document Control Part Related Dept. Operation Dept.

Establishment & Revision Request

Document Preparation

Relative Dept. meeting

Approval from Dept. head

Approval from Relative department heads

Approval from operation manager

Register document

Filing

Receive the document and education

Circulate changed document

No

Yes

Measurement System Analysis ProcessQuality AssuranceMeasurement target station

Gage R&R Valuation Plan establishment

Gage R&R Valuation Target & Sample

Selection

Relation Countersignature report

Gage R&R Operation

Gage R&R Report of Result

Gage R&R analysis & Report of Report

Judgment

N

Y Record Control

Improvement management & Operation

Gage R&R Revaluation Operation

Gage R&R Report of Result

Statistical techniques

Analysis Tools # Product Characteristics -Cp, Cpk, Control Chart, Pareto Diagram, Graph

# Process Capability Analysis -Cp, Cpk, Gage R&R, Control Chart, Graph Cause&Effect Diagram

# Non-conformity Trend Analysis -Cp, Cpk, Control Chart, Pareto Diagram

Supply Chain Status

39

TYCO AMP (Automotive)

DELCOM (Automotive)

Dong-A Electric (Automotive)

VISSEM (LED)

Young Hwa (Automotive)

LOGICAN (Canada)

META (Germany)

GIGARAM (USA)

MULTI CAD(Sweden)

Supplier information Supplier information

DONGAHDONGAH

DomesticDomestic

OverseaOversea

Thank You

Global 기업의 핵심은 품질 이다 Address : 410, 3NA SIHWA Industrial Complex 1290-9,...

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