Surface Engineering Solutions for Glass Mold Manufacture

GlassTec®The complete range of nickel-chromium and nickel-copper alloy pow-ders, specially formulated for the Plasma Transferred Arc processEUTRONIC GAP with maximum concentration of energy, provides topquality coatings with minimal affect on the base metal. The ideal processfor total automation of coating applications particularly on molds orrotating parts.

Nickel-chromium powders for automated applications using the Plasma Transferred Arc process

16220

Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process

PG 8426.36

Machinable by fi ling

by cutting tools by grinding Parts in steel/cast iron

in Al-bronze

Note : alloy properties are measured on coatings with no dilution.

EUTROLOY

Gas atomized powdersHardness : 25 HRCGrain size : +45 - 150 micronsExceptional machinability

Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges

Hardness : ~ 270 HV30

(~22 HRC)Grain size : +32 -150 μmEasy to machine deposit by fi ling

Protective coating of cast ironor aluminium bronze molds

Gas atomized powders

Powders Properties Usage and alternatives Typical application

16221 Hardness : ~30 HRCGrain size : +53 -150 μmNo oxidation even at high temperature

Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges

Nickel-boron-silicon alloy powders for automated applications

5056 Hardness : HRB 95Grain size : +45 -150 micronsUse on high alloy base metals

Deposits are low in hardness with excel-lent machinability

Gas atomized powders

Use on high alloy iron and copper mold parts

Powders Properties Usage and alternatives Typical application

Powders Properties Usage and alternatives Typical application

• Protective coatings that extend service life

• Products tailored to different base-metals

• A complete range for all standard hardness needs

• Rapid repairs with high precision

16227 Hardness : 35-40 HRCGrain size : -100 +325 meshExcellent for cast iron applications

Proprietary nickel-base alloy formulated fora high hardness and great toughness

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented withoutrepresentation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

Eutectic Services12300 Carmen AvenueMilwaukee, WI 53225 USAP 800-558-8524 • F 262-255-5542

Wide range of powders for a fl exible, modular system specially developed forsurface coating applications in the glass industry. The SUPERJET - S - EUTALLOY

delivery system ensures enhanced quality deposits thanks to its consistent serviceperformance using long life parts for highest operational safety. The rapid shut-off trigger, protective heat shield, low weight and advanced ergonomic designpromote both fast deposition speeds for series production and on-the-spot re-pairs. This universal system is a must for all workshops dealing with applicationsrequiring great precision, both along a path and for a desired thickness.

Powder Properties Usage and alternatives Typical application

Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts

Water atomized powders

Hardness: HRB 92-100Grain Size: + 20 - 106 micronsAbsence of overspray

Hardness: HRB 87-94Grain Size: + 20 - 106 micronsRepair or buffer layer

Hardness: HRC 28-35Grain Size: +20 - 106 micronsOxidation resistance, uniform hardness

Hardness: HRC 20-27Grain Size: +20 - 106 micronsHigh abrasion resistance

Hardness: HRB 90-96Grain Size: +20 - 106 micronsMinimal overspray

EUTALLOY

EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work

Hardness: ~ 240 HV30

(~18 HRC)Grain size -106 μmSpot repairs

Hardness: ~ 270 HV30

(~22 HRC)Grain size -106 μmSmall to medium repairs

Hardness: ~26 HRC (~300 HV30

)Grain size -106 μmFast deposition

Hardness: ~31 HRCGrain size -106 μmGood wetting properties and fast

Hardness: ~35 HRCGrain size -106 μmEnhanced fl uidity and fast

Hardness: ~40 HRCGrain size -106 μmFast deposition with enhanced fl uidity

Repair of mold damage on the seams or edges Easy to machine or fi le

Repair or protection of mold components: seams,blow heads, guide rings

Extensive repairs and preventive coatingson seams, edges and guides

Fast repairs and extensive preventive coatings on mold edges and guides

Extensive repairs and preventive coatings on neckrings or blow head

Enhanced weldability at high hardnesslevel on bottom plates, baffl es and guide plates

Gas atomized powders

1202

1203

1204

1205

1206

Reduced overspray, excellent build-up, fi nishedwith standard hand tooling techniquesRing Discs, Mold necks, Mold bases

Excellent wetting to wide contact areas, smoothas-fused surface textureFunnels, Sleeves, Rings

Excellent high temperature oxidization resistance,good fi nish capabilityGuide rings, Funnels, Nozzels

Medium hardness with excellent puddle control and minimal oversprayMold edges, Mold corners, Bottom plates

Controlled melting range to insure optimal build-up characteristicsPress and blow plungers, Guide rings, Funnels,Bottom plates

PE 8418

PE 8422

PE 8426

PE 8431

PE 8435

PE 8440

Powder Properties Usage and alternatives Typical application

Integrated Production Performance

Stringent Quality Controls

The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A profi cient research center combining skilled technicians in daily contact with glass mold producers and industrial usersaround the world, enables the powder plants to respond exactly to specifi c customer requests.

The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.

From raw material selection to the fi nal sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certifi ed andparticipate in a centralized total quality program with the primary aim of achieving complete customer satisfaction.

Only under these strict conditions can the fi nished product conform regularly to the highest demands of the glass industry.

Self-fl uxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a fl ame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest tech no logical know-how in thermal spraying: modularity, precise parameters adjus-tment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas,fl at or in rotation.

Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts

EUTALLOY RW

Water atomized powders

Hardness: HRC 36Grain size: +45 - 106 micronsWater atomized powder

Moderate hardness deposits with excepti-onal machine fi nishesPlungers, Baffl es, Ring discs

CPM 1207

Hardness: HRC 35Grain size: +45 - 125 micronsWater atomized powder

Tightly controlled grain size to insureexceptionally clean, pore-free deposists Plungers, Collars, Base molds

CPM 1207P

Powder Properties Usage and alternatives Typical application

Wide range of powders for a fl exible, modular system specially developed forsurface coating applications in the glass industry. The SUPERJET - S - EUTALLOY

delivery system ensures enhanced quality deposits thanks to its consistent serviceperformance using long life parts for highest operational safety. The rapid shut-off trigger, protective heat shield, low weight and advanced ergonomic designpromote both fast deposition speeds for series production and on-the-spot re-pairs. This universal system is a must for all workshops dealing with applicationsrequiring great precision, both along a path and for a desired thickness.

Powder Properties Usage and alternatives Typical application

Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts

Water atomized powders

Hardness: HRB 92-100Grain Size: + 20 - 106 micronsAbsence of overspray

Hardness: HRB 87-94Grain Size: + 20 - 106 micronsRepair or buffer layer

Hardness: HRC 28-35Grain Size: +20 - 106 micronsOxidation resistance, uniform hardness

Hardness: HRC 20-27Grain Size: +20 - 106 micronsHigh abrasion resistance

Hardness: HRB 90-96Grain Size: +20 - 106 micronsMinimal overspray

EUTALLOY

EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work

Hardness: ~ 240 HV30

(~18 HRC)Grain size -106 μmSpot repairs

Hardness: ~ 270 HV30

(~22 HRC)Grain size -106 μmSmall to medium repairs

Hardness: ~26 HRC (~300 HV30

)Grain size -106 μmFast deposition

Hardness: ~31 HRCGrain size -106 μmGood wetting properties and fast

Hardness: ~35 HRCGrain size -106 μmEnhanced fl uidity and fast

Hardness: ~40 HRCGrain size -106 μmFast deposition with enhanced fl uidity

Repair of mold damage on the seams or edges Easy to machine or fi le

Repair or protection of mold components: seams,blow heads, guide rings

Extensive repairs and preventive coatingson seams, edges and guides

Fast repairs and extensive preventive coatings on mold edges and guides

Extensive repairs and preventive coatings on neckrings or blow head

Enhanced weldability at high hardnesslevel on bottom plates, baffl es and guide plates

Gas atomized powders

1202

1203

1204

1205

1206

Reduced overspray, excellent build-up, fi nishedwith standard hand tooling techniquesRing Discs, Mold necks, Mold bases

Excellent wetting to wide contact areas, smoothas-fused surface textureFunnels, Sleeves, Rings

Excellent high temperature oxidization resistance,good fi nish capabilityGuide rings, Funnels, Nozzels

Medium hardness with excellent puddle control and minimal oversprayMold edges, Mold corners, Bottom plates

Controlled melting range to insure optimal build-up characteristicsPress and blow plungers, Guide rings, Funnels,Bottom plates

PE 8418

PE 8422

PE 8426

PE 8431

PE 8435

PE 8440

Powder Properties Usage and alternatives Typical application

Integrated Production Performance

Stringent Quality Controls

The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A profi cient research center combining skilled technicians in daily contact with glass mold producers and industrial usersaround the world, enables the powder plants to respond exactly to specifi c customer requests.

The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.

From raw material selection to the fi nal sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certifi ed andparticipate in a centralized total quality program with the primary aim of achieving complete customer satisfaction.

Only under these strict conditions can the fi nished product conform regularly to the highest demands of the glass industry.

Self-fl uxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a fl ame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest tech no logical know-how in thermal spraying: modularity, precise parameters adjus-tment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas,fl at or in rotation.

Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts

EUTALLOY RW

Water atomized powders

Hardness: HRC 36Grain size: +45 - 106 micronsWater atomized powder

Moderate hardness deposits with excepti-onal machine fi nishesPlungers, Baffl es, Ring discs

CPM 1207

Hardness: HRC 35Grain size: +45 - 125 micronsWater atomized powder

Tightly controlled grain size to insureexceptionally clean, pore-free deposists Plungers, Collars, Base molds

CPM 1207P

Powder Properties Usage and alternatives Typical application

Surface Engineering Solutions for Glass Mold Manufacture

GlassTec®The complete range of nickel-chromium and nickel-copper alloy pow-ders, specially formulated for the Plasma Transferred Arc processEUTRONIC GAP with maximum concentration of energy, provides topquality coatings with minimal affect on the base metal. The ideal processfor total automation of coating applications particularly on molds orrotating parts.

Nickel-chromium powders for automated applications using the Plasma Transferred Arc process

16220

Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process

PG 8426.36

Machinable by fi ling

by cutting tools by grinding Parts in steel/cast iron

in Al-bronze

Note : alloy properties are measured on coatings with no dilution.

EUTROLOY

Gas atomized powdersHardness : 25 HRCGrain size : +45 - 150 micronsExceptional machinability

Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges

Hardness : ~ 270 HV30

(~22 HRC)Grain size : +32 -150 μmEasy to machine deposit by fi ling

Protective coating of cast ironor aluminium bronze molds

Gas atomized powders

Powders Properties Usage and alternatives Typical application

16221 Hardness : ~30 HRCGrain size : +53 -150 μmNo oxidation even at high temperature

Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges

Nickel-boron-silicon alloy powders for automated applications

5056 Hardness : HRB 95Grain size : +45 -150 micronsUse on high alloy base metals

Deposits are low in hardness with excel-lent machinability

Gas atomized powders

Use on high alloy iron and copper mold parts

Powders Properties Usage and alternatives Typical application

Powders Properties Usage and alternatives Typical application

• Protective coatings that extend service life

• Products tailored to different base-metals

• A complete range for all standard hardness needs

• Rapid repairs with high precision

16227 Hardness : 35-40 HRCGrain size : -100 +325 meshExcellent for cast iron applications

Proprietary nickel-base alloy formulated fora high hardness and great toughness

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented withoutrepresentation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

Eutectic Services12300 Carmen AvenueMilwaukee, WI 53225 USAP 800-558-8524 • F 262-255-5542