Gib Integrated Pollution Prevention and Control (IPPC ... · This form is for the purpose of making...

Reg-No: PO833-01 C a s t l e P a i n t s (Tul lamore) Ltd. , O r i g i n a l

I Environmental Protection Agency An Ghniomhoireocht um Choomhnli Comhshooil

Integrated Pollution Prevention and Control

Gib

(IPPC) Licensing

Application Form

P.O. Box 3000, Johnstown Castle Estate, Co. Wexford

Web: www.eDa.ie Email: [email protected] Lo Call: 1890 335599 Telephone: 053-9160600 Fax: 053-9160699

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IPKAppfiwtion Form V./07

CONTENTS

ABOUT THIS APPLICATION FORM .................................................................... 3

SECTION A: NON-TECHNICAL SUMMARY ..................................................... 4

SECTION B: GENERAL .......................................................................................... 5

SECTION C: MANAGEMENT OF THE INSTALLATION ................................ 9

SECTION D: INFRASTRUCTURE & OPERATION ........................................... 9

SECTION E: EMISSIONS ...................................................................................... 10

SECTION F: CONTROL & MONITORING ....................................................... 12

SECTION G: RESOURCE USE AND ENERGY EFFICIENCY ....................... 13

SECTION H: MATERIALS HANDLING ............................................................ 13

SECTION I: EXISTING ENVIRONMENT 8z IMPACT OF THE ACTIVITY14

SECTION J: ACCIDENT PREVENTION &.EMERGENCY RESPONSE ...... 17

SECTION I<: REMEDIATION, DECOMMISSIONING. RESTORATION & AFTERCARE ........................................................................................................... 17

SECTION L: STATUTORY REQUIREMENTS ................................................. 17

SECTION M: DECLARATION ............................................................................. 19 ANNEX 1 : TABLES/ATTACHMENTS ......................... ~ ...................................... 20 ANNEX 2: CHECKLIST FOR ARTICLE 10 COMPLIANCE .............................. 50

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IPPC Application Form Vl/07

ABOUT THIS APPLICATION FORM

This form is for the purpose of making an application for an Integrated Pollution Prevention and Control (IPPC) Licence under the Environmental Protection Agency Acts, 1992 and 2003. There are separate application forms for licensees who wish to apply for a review of existing licences and for Pig & Poultry sector applicants.

The Application Form must be completed in accordance with the instructions provided in the IPPC Licensing Application Guidance Note. The Guidance Note gives an overview of IPPC Licensing, outlines the licence application process (including number of copies required) and specifies the information to be submitted in the application. The Guidance Note and application forms are available to download from the IPPC Licensing pages of the EPA’s website at www.eoa.ie. A valid application for an IPPC licence must contain the information prescribed in the Environmental Protection Agency (Licensing) Regulations, 1994 to 2004. Article 10 of the Regulations sets out the statutory requirements for information to accompany a licence application. The application form is designed in such a way as to set out these questions in a structured manner and not necessarily in the order presented in Article 10. I n order to ensure a legally valid application in respect of Article 10 requirements, please complete the Article 10 Checklist provided in Annex 2.

@

This Application Form does not purport to be and should not be considered a legal interpretation of the provisions and requirements of the Environmental Protection Agency Acts, 1992 and 2003 and the Environmental Protection Agency (Licensing) Regulations 1994 to 2004. While every effort has been made to ensure the accuracy of the material contained in the Application Form, the EPA assumes no responsibility and gives no guarantees, undertakings and warranties concerning the accuracy, completeness or up-to-date nature of the information provided herein and does not accept any liability whatsoever arising from any errors or omissions.

Should there be any contradiction between the information requirements set out in the Application Form and any clarifying explanation contained in the accompanying Guidance Note, then the requirements in this Application Form shall take precedence.

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IPFC Application Fom Vl/07

I SECTION A: NON-TECHNICAL SUMMARY I

A non-technical summary of the application is to be included here. The summary should identify all environmental impacts of significance associated with the carrying on of the activity/activities, and describe mitigation measures proposed or existing to address these impacts. This description should also indicate the normal operating hours and days per week of the activity.

The following information must be included in the non-technical summary:

A description of:

the installation and its activities, the raw and auxiliary materials, other substances and the energy used in or generated by the installation, the sources of emissions from the installation, the environmental conditions of the site of the installation (e.g. soil and groundwater, air, noise, surface water), the nature and quantities of foreseeable emissions from the installation into each medium as well as identification of significant effects of the emissions on the e nvi ron men t, the proposed technology and other techniques for preventing or, where this is not possible, reducing emissions from the installation, where necessary, measures for the prevention and recovery of waste generated by the installation, further measures planned to comply with the general principles of the basic obligations of the operator i.e.

(a) all the appropriate preventive measures are taken against pollution, in

(b) no significant pollution is caused; (c) waste production is avoided in accordance with Council Directive 75/442/EEC

of 15 July 1975 on waste; where waste is produced, it is recovered or, where that is technically and economically impossible, it is disposed of while avoiding or reducing any impact on the environment;

(d) energy and other resources are used efficiently; (e) the necessary measures are taken to prevent accidents and limit their

(f) the necessary measures are taken upon definitive cessation of activities to

particular through application of the Best Available Techniques (BAT);

consequences;

avoid any pollution risk and return the site of operation to a satisfactory state.

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Supporting information should form Attachment NQ A . l

measures planned to monitor emissions into the environment.

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IPpCApplication Form W O 7

I e-mail: [email protected] I

i SECTION 8: GENERAL ,

I

B.l. Owner/Operator

Name*: Castle Paints (Tullamore) Ltd Address: Cloncollig Industrial Estate

Church Road Tullamore CO Offaly

li

Tel: 05793 51583

@

Fax: 05793 51776 e-mail: [email protected]

* This should be the name of the applicant which is current on the date this IPPC Licence Application is lodged with the Agency. It should be the name of the legal entity (which can be a limited company or a sole trader). A trading/business name is not acceptable.

CO Offaly Tel: 057 93 51583 Fax: 057 93 51776

Name and Address for Correspondence Only application documentation submitted by the applicant and by the nominated person will be deemed to have come from the applicant.

Name: Castle Paints (Tullamore) Ltd Address: Cloncolliq Industrial Estate

Church Road

CO Offaly Tel: 05793 51583 Fax: 05793 51776

Address of registered or principal office of Body Corporate (if applicable) Address: Cloncollig Industrial Estate

Church Road Tu I I a mo re

I e-mail: [email protected]

I f the applicant is a body corporate, the following information must be attached as Attachment 61:

a) b) c)

a Certified Copy of the Certificate of Incorporation. the Company’s Registration Number from the Companies Registry Office. Particulars of Registered Office of the Company.

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mailto:[email protected]



IPK Application Fbrm W O 7

Name and address of the proprietor(s) of the Land on which the Activity is situated (if different from applicant named above):

Proprietor's Name: directors) Address: Aharvey

Mr Brendan Spollen and Ms Eileen Spollen (both company

Tel: 057 93 51583 Fax: 05793 51776 e-mail: bnspollen@eircom. net

Name and address of the owner(s) of the building and ancillary plant in which the activity is situated ( if different from applicant named above):

Name: NOT APPLICABLE Address:

r-- I

Tel: Fax: e-mail:

B.Z. Location of Activity

Name: Castle Paints (Tullamore) Ltd Add ress * : Cloncolliq Industrial Estate

Church Road Tullamore CO Offaly

Tel: 05793 51583 Fax: 05793 51776 Contact Name: Damien Spollen Position: General Manaqer e-mail: bnspollen@eircom. net

* Include any townland.

National Grid Reference (12 digit 6E,6N) < I

Location maps (IA3), appropriately scaled, with legible grid references should be enclosed in Attachment B.2. The site boundary must be outlined on the map in colour.

Geo-referenced digital drawing files (e.g. AutoCAD files) in Irish Grid projection of the site boundary and overall site plan, including labelled emission, monitoring and sampling points, are also required. This data should be provided to the Agency on a separate CD- Rom containing sections 8.2, E.6 and F.3.

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IPPC ApplicaOon Form Vl/07

Schedule Class 1 12.2.2

DescriptionNote The manufacture of coating materials in processes with a capacity to use at least 10 tonnes per year of organic solvents.

8.4. Employees/ Capital Cost

Number of Employees (existing facilities):

Gross Capital Cost (new proposals) C

12

Not Applicable

8.5. Relevant Planning Authority

Give the name of the planning authority in whose functional area the activity is or will be ' carried out.

Name: Offaly County Council Address: County Buildings

Charleville Road Tu I la more Q CO Offaly

Tel: 0579346800 Fax: 057 93 29230

Planning Permission relating to this application:

Attachment 8.5 should contain all planning permissions, including a copy of all conditions, and the required copies of any E I S should also be enclosed. For existing activities, Attachment NQ 8.5 should also contain all licences and permits past and present in force at the time of submission.

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IPK Application Form Vl/07

.

8.6. Relevant Sanitary Authority.

Name: Not Applicable Address:

In the case of a discharge of any trade effluent or other matter to a sewer of a sanitary authority, give the name of the sanitary authority in which the sewer is vested or by which it is controlled.

Name: Offaly County Council Address: County Buildinqs

Charleville Road Tu I la more CO Offaly

Tel: 0579346800 I Fax: 057 93 29230 I

I I I Tel: Fax:

8.7. Relevant Health Board Region

The applicant should indicate the Health Board Region where the activity is or will be located . Name: HSE - Midlands Address: Arden Road

Tu I la more CO Offaly

Tel: 0579341301 Fax: N/A

B.8 Site Notice, Newspaper Advertisement and Planning Authority Notice.

Attachment NQ B.8 should contain a copy of the text of the site notice, a map (no larger than A3) showing its location on site (in accordance with Article 7 of the Regulations) and a copy of the newspaper advertisement. A copy of the notice given to the Planning Authority should also be included.

I B.9 Seveso I1 Regulations I

State whether the activity is an establishment to which the EC (Control of Major Accident Hazards involving Dangerous Substances) Regulations (S.I. No. 74 of 2006) apply.

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I f yes, outline how the process comes under these regulations.

Supporting information should be included in Attachment N9 6.9.

B.10 IPPC Directive

Specify whether the activity is a category of industrial activity referred to in Annex I of the IPPC Directive (96/61/EC) and if yes specify the category.

Supporting information should be included in Attachment NQ 6.10.

C . l Site Management & Control

Details should be provided on the management structures for the activity. Organisational charts and all relevant environmental management policy statements, including provisions for on-going assessment of environmental performance, are required.

C.2 Environmental Management System (EMS)

Indicate whether an Environmental Management System has been developed for the installation. I f yes, specify which standard and include a copy of the accreditation certificate . C.3 Hours of Operation

Provide details of the hours of operation for the installation, including: (a) Proposed hours of operation. (b) Proposed hours of construction and development works and timeframes. (c) Any other relevant hours of operation expected.

This information should form Attachment NP @.

I SECTION D: INFRASTRUCTURE & OPERATION I

@ D.l. Operational Information Requirements

Describe the plant, methods, processes, ancillary processes, abatement, recovery and treatment systems, and operating procedures for the activity, to include a copy of such plans, drawings or maps, (site plans and location maps, process flow diagrams), and such other particulars, reports and supporting documentation as are necessary to describe all aspects of the activity. Maps and drawings must be no larger than A3 size.

A development and operational history of the site should be included here.

Attachment NQ D should contain a list of all unit operations (processes) to be carried out, including flow diagrams of each with any relevant additional information.

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IPKAppliwtion Fom V1/07

I SECTION E: EM ,

E.l. Emissions to Atmosphere

E.1.A. Details of all Doint emissions to atmosphere

Details of all point emissions to atmosphere should be supplied. Complete Table E. l( i) for Boiler Emissions and Table E. l( i i) and E.l(iii) for all other main emission points. Complete Table E. l( iv) for minor emission points.

A summary list of the emission points, together with maps and/or drawings (no larger than A3), and supporting documentation should be included as Attachment NQ E. Plans of emission elevations, relevant roof heights, etc., should also be included, as should detailed descriptions and schematics of all abatement systems.

The applicant should address in particular any emission point where the substances listed in the Schedule of S.I. 394 of 2004 are emitted.

For emissions outside the BAT guidance limit, a full evaluation of the existing abatement/treatment system must be provided. A Dlanned Droaramme of immovement towards meetina uDaraded standards is reauired. This should highlight specific goals and a time scale, together with options for modification, upgrading or replacement as required to bring the emissions within the limits as set out in the BAT guidance note(s). These notes can be found on the EPA website at www.eDa.ie.

E. l .B. Fuaitive and Potential emissions

Give summary details of fugitive and potential emissions in Table E. l(v) .

In relation to activities listed in the Schedule of Council Directive 1999/13/EC on the limitation of emissions of volatile organic compounds due to the use of organic solvents in certain activities and installations;

- -

specify the relevant category of activity in the Schedule specify how the requirements in relation to fugitive emissions will be met.

Full details and any supporting information should form Attachment E.l.B

E.2 Emissions to Surface Waters

Tables E.2(i) and E.Z(ii) should be completed.

A summary list of the emission points, together with maps/drawings (no larger than A3) and supporting documentation should be included as Attachment NQ E.2.

The applicant should address in particular any emission point where the substances listed in the Schedule of.S.1. No. 394 of 2004 are emitted.

Details of all List I and List I1 substances listed in the Annex to EU Directive 76/464/EEC (as amended), contained in any emission must be presented. All surface water runoff and storm water drains discharging to surface water bodies must be included. A National Grid References (12 digit, 6E, 6N) must be given for all discharge points. The identity and type of receiving water (river, ditch, estuary, lake, etc.) must be stated.

For emissions outside the BAT guidance limit, a full evaluation of the existing abatement/treatment system must be provided. A Dlanned Droaramme of immovement towards meetina umraded standards is reauired. This should highlight specific goals and

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a time scale, together with options for modification, upgrading or replacement as required to bring the emissions within the limits as set out in the BAT guidance note(s).

E.3 Emissions to Sewer

Tables E.3(i) and E.3(ii) should be completed.

A summary list of the emission points, together with maps and/or drawings (no larger than A3) and supporting documentation should be included as Attachment NP E.3. Details of all List I and List I1 substances listed in the Annex to EU Directive 76/464/EEC (as amended), contained in any emission must be presented. All relevant information on the receiving sewer, including any effluent treatment/abatement systems, not already described, with schematics as appropriate should also be included in Attachment NeE.3.

For emissions outside BAT guidance limit (where given), a full evaluation of the existing abatement/treatment system must be provided. A Dlanned Droqramme of improvement towards meetina uDaraded standards is reauired. This should highlight specific goals and a time scale, together with options for modification, upgrading or replacement as required to bring the emissions within any limits set out in the BAT guidance note(s).

E.4. Emissions to Ground

Describe the existing or proposed arrangements necessary to give effect to Articles 3,4,5,6, and 7 of Council Directive 80/68/EEC of 17 December 1979 on the protection of groundwater against pollution by certain dangerous substances.

Q

The applicant should supply details of the nature and quality of the substance (agricultural and non-agricultural waste) to be landspread (slurry, effluent, sludges etc) as well as the proposed application rates, periods of application and mode of application (e.g., pipe discharge, tanker).

For emissions outside the BAT guidance limit, a full evaluation of the existing abatement/treatment system must be provided. A Dlanned Droaramme of immovement towards meetina uDaraded standards is reauired. This should highlight specific goals and a time scale, together with options for modification, upgrading or replacement as required to bring the emissions within the limits as set out in the BAT guidance note(s).

E.5 Noise Emissions 0 Give particulars of the source, location, nature, level, and the period or periods during which the noise emissions are made or are to be made. I Table E.5(i) should be completed, as relevant, for each source.

Supporting information should form Attachment Ne E.5

For emissions outside the EPA Guidance Note for Noise in elation to Scheduled Activities 2"d Edition (2006), a full evaluation of the existing abatement/treatment system must be provided. A Dlanned Drosramme of immovement towards meetina uDaraded standards is reauired. This should highlight specific goals and a time scale, together with options for modification, upgrading or replacement as required to bring the emissions within the limits as set out in the Guidance Note.

E.6 Tabular Data on Emission Points

Applicants should submit the following information for each emission point:

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IPPC Appliwtion Form Vl/07

Point Point Type Easting Northing Code Provide A=Atmospheric 6E-digit GPS 6N-digit GPS label ID's SW=Surface Water Irish Irish assigned SE = Sewer National National in section GW=Groundwater Grid Grid E N = Noise Reference Reference

SL=Soil/Ground WS= Waste

Verified

Y = GPS used N = GPS not used

e.g. SO2, HCI, NH3

Easting Northing Verified

6E-digit 6N-digit Y = GPS used GPS Irish GPS Irish N = GPS not National National , used Grid Grid Reference Reference

An individual record (i.e. row) is required for each emission point. Acceptable file formats include Excel, Access or other upon agreement with the Agency. A standard Excel template can be downloaded from the EPA website at www.epa.ie. This data should be submitted to the Agency on a separate CD-Rom containing sections 8.2, E.6 and F.3.

Pollutant

e.g. S02, HCI, NH3

I SECTION F: CONTROL L MONITORING

Point Code Provide label ID's assigned in section F3

0 Describe the proposed technology and other techniques for preventing or, where this is not possible, reducing emissions from the installation/facility.

F.l: Treatment, Abatement and Control Systems

Details of treatment/abatement systems (air and effluent emissions) should be included, together with schematics as appropriate.

For each Emission Point identified complete Table F. l( i) and include detailed descriptions and schematics of all abatement systems.

Attachment NP F.1 should contain any supporting information.

F.2: Emissions Monitoring and Sampling Points

Point Type

M = Mon itori ng S=Sampling

Identify monitoring and sampling points and outline proposals for moni-xing emissions. Table F.2(i) should be completed (where relevant) for air emissions, for emissions to surface waters, for emissions to sewers, for emissions to ground, and for waste emissions. Where ambient environment monitoring is carried out or proposed, Table F.Z(ii) should be completed as relevant for each environmental medium.

Include details of monitoring/sampling locations and methods.

Attachment NP F.2 should contain any supporting information.

F.3: Tabular Data on Monitoring and Sampling Points

Applicants should submit the following information for each monitoring and sampling

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ZPPC Application Form W O 7

An individual record (i.e. row) is required for each monitoring and sampling point. Acceptable file formats include Excel, Access or other upon agreement with the Agency. A standard Excel template can be downloaded from the EPA website at www.epa.ie. This data should be submitted to the Agency on a separate CD-Rom containing sections 6.2, E.6 and F.3.

Point source monitoring/sampling refers to monitoring from specific emiision points (e.g. from a boiler stack or outlet from a wastewater treatment plant). Examples of ambient monitoring includes monitoring of ambient air quality (e.g. boundary or off-site) or monitoring of river quality upstream/downstream of an effluent discharge.

G. l fuels and energy which will be produced by or utilised in the activity.

Give a list of the raw and ancillary materials, substances, preparations,

The list(s) given should be very comprehensive, laboratory chemicals and product should be included.

Particular attention should be paid to materials and product consisting of, or containing, dangerous substances as described in the EU (Classification, Packaging, Labelling and Notification of Dangerous Substances) Regulations 1994 [SI 77/94]. The list must classify these materials in accordance with Article 2 of these Regulations, and must specify the designated Risk Phrases (R-Phrases) of each substance in accordance with Schedule 2 of the Regulations

materials used, fuels, intermediates,

Q

Tables G.l(i) and G.l(ii) must be completed. Copy as required.

Supporting information should be given in Attachment NP G.

G.2 Energy Efficiency

A description of the energy used in or generated by the activity must be provided. Outline the measures taken to ensure that energy is used efficiently and where appropriate, an energy audit with reference to the EPA Guidance document on Energy Audits should be carried out.

@ I SECTION) H: M

H. l All materials should be listed in Tables G.l(i) and G.(ii) of Section G.

Raw Materials, Intermediates and Product Handling

Details of the storage conditions, location within the site, segregation system used and transport systems within the site should be outlined here. I n addition, information relating to the integrity, impermeability and recent testing of pipes, tanks and bund areas should be outlined.

H.2 liquid wastes accepted into or generated by the installation/facility.

Describe the arrangements for the recovery or disposal of solid and

For each waste material, give full particulars of:

(a) Name

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IPPCAppLwtion Fbnn W O 7

(b) Description & nature of waste

(c) Source

(d) Where stored and integrity/impermeability of storage areas

(e) Amount (m3) and tonnage

(f) Period or Periods of generation

(9) Analysis ( include test methods and Q.C. )

(h) European Waste Catalogue Code

(i) Waste Category per EC Reg 1774/2002/EC where relevant

Where any waste would be classified as Hazardous Waste as defined in the Waste Management Acts, 1996 to 2003, this should be made clear in the information provided.

Summary Tables H.l(i) and H.l(ii) should also be completed, as appropriate, for each waste. The licence/permit register number of the waste collection agent or disposal/recovery operator should be supplied as well as the expiry date of the relevant permits.

Supporting information should form Attachment NP H.2

H.3 Waste disposal by on-site landfilling

For wastes to be disposed of by landfilling on-site, full details of the disposal site should be submitted (to include inter alia, site selection procedures, location maps, (no larger than A3) geology, hydrogeology, operational plan, containment, gas and leachate management, post-closure care).

Supporting information should form Attachment Ne H.3.

t SECTION I: EXISTING ENVIRONMENT &'IMPACT OF THE ACTIVITY

Describe the conditions of the site of the installation.

Provide an assessment of the effects of any emissions on the environment, including on an environmental medium other than that into which the emissions are made.

Describe, where appropriate, measures for minimising pollution over long distances or in the territory of other states.

1.1 .Assessment of atmospheric emissions Describe the existing environment in terms of air quality with particular reference to ambient air quality standards.

Provide a statement whether or not emissions of main polluting substances (as defined in the Schedule of S.I. 394 of 2004) to the atmosphere are likely to impair the environment.

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IPPC Application Fbrm Vl/07

Give summary details and an assessment of the impacts of any existing or proposed emissions on the environment, including environmental media other than those into which the emissions are to be made.

Attachment NP I . k l should also contain full details of any dispersion modelling of atmospheric emissions from the activity, where required. When carrying out dispersion modelling, regard should be had to the "Guidelines for the Preparation of Dispersion Modelling Assessments for Compliance with Regulatory Requirements - an Update to Royal Meteorological Society Guidance" or similar guidelines from a recognised authority.

1.2. Assessment of ImDact on Receivina Surface Water Describe the existing environment in terms of water quality with particular reference to environmental quality standards or other legislative standards. Table 1.2(i) should be completed

Provide a statement whether or not emissions of main polluting substances (as defined in the Schedule of S.I. 394 of 2004) to water are likely to impair the environment.


@

Full details of the assessment and any other relevant information on the receiving environment should be submitted as Attachment NP 1.2.

1.3. Assessment of ImDact of Sewaae Discharae.


Full details of the assessment and any other supporting information should form Attachment NP 1.3.

1.4 Assessment of ImDact of Ground/Groundwater Emissions

Describe the existing groundwater quality. Tables 1.4(i) should be completed. Give summary details and an assessment of the impacts of any existing or proposed 0 emissions on the ground (aquifers, soils, sub-soils and rock environment), including any impact on environmental media other than those into which the emissions are to be made. This includes landspreading, land injection etc.

Land on which material may be landspread shall be identified on a suitable scaled map (1:10,560 and 1:50,000) and Submitted as no greater than A3 size. All vulnerable (as a result of ground emissions) surface water bodies must be identified on these maps. Additional information should be included in Attachment NP 1.4.

Landspreading of Agricultural/Non Agricultural Wastes

Tables I.4(ii) and I.4.(iii) should be complete where applicable. Further information is available in the Application Guidance Document.

1.5 Ground and/or Groundwater Contamination

Summary details of known ground and/or groundwater contamination, historical or current, on or under the site must be given.

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ZPFCAppliwtion Fonn V1/07

Full details including all relevant investigative &dies, assessments, or reports, monitoring results, location and design of monitoring installations, plans, drawings, documentation, including containment engineering, remedial works, and any other supporting information should be included in Attachment NP 1.5.

1.6 Assessment of the Environmental ImDact of On-site Waste Recoverv and/or DisDosal.

Describe the arrangements for the prevention and recovery of waste generated by the activity.

Give details, and an assessment of the impact of any existing or proposed on-site waste recovery/disposaI on the environment, including environmental media other than those into which the emissions are to be made.

This information should form Attachment NP 1.6.

1.7 Noise ImPact .

Give details and an assessment of the impacts of any existing or proposed emissions on the environment, including environmental media other than those into which the emissions are to be made.

Ambient noise measurements Complete Table 1.7(i) in relation to the information required below:

(i) State the maximum. Sound Pressure Levels which will be experienced at typical points on the boundary of the operation. (State sampling interval and duration)

(ii) State the maximum Sound Pressure Levels which will be experienced at typical noise sensitive locations, outside the boundary of the operation.

(iii) Give details of the background noise levels experienced at the site in the absence of noise from this operation.

Prediction models, maps (no larger than A3), diagrams and supporting documents, including details of noise attenuation and noise proposed control measures to be employed, should form Attachment NP 1.7.

1.8 Environmental Considerations and BAT .

Describe in outline the main alternatives, if any, to the proposals contained in the application.

Describe any environmental considerations which have been made with respect to the use of cleaner technologies, waste minimisation and raw material substitution.

Describe the measures proposed or in place to ensure that:

(a)

(b) (c)

The best available techniques are or will be used to prevent or eliminate or, where that is not practicable, generally reduce an emission from the activity; no significant pollution is caused; ,

waste production is avoided in accordance with Council Directive 75/442/EEC of 15 July 1975 on waste; where waste is produced, it is recovered or, where that is technically and economically impossible, it is disposed of while avoiding or reducing any impact on the environment; energy and other resources are used efficiently; (d)

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EPA Export 25-07-2013:22:06:03

IPPC Applkation Form Vl/07

(e) .the necessary measures are taken to prevent accidents and limit their consequences ;

(f) the necessary measures are taken upon definitive cessation of activities to avoid any pollution risk and return the site of operation to a satisfactory state.

Supporting information should form Attachment NP 1.8.

I SECTION 3: ACCIDENT PREVENTION & EMERGENCY RESPONSE

Describe the existing or proposed measures, including emergency procedures, to minimise the impact on the environment of ah accidental emission or spillage.

Also outline what provisions have been made for response to emergency situations outside of normal working hours, i.e. during night-time, weekends and holiday periods.

Describe the arrangements for abnormal operating conditions including start-up, leaks, 43 malfunctions or momentary stoppages.

Supporting information should form Attachment NQ J.

I SECTION K: REMEDIATION, DECOMMISSIONING, RESTORATION & AFTERCARE

Describe the existing or proposed measures to minimise the impact on the environment after the activity or part of the activity ceases operation, including provision for post- closure care of any potentially polluting residuals.

Supporting information should be included as Attachment No. K.

I SECTION L: STATUTORY REQUIR€MENTS 1 Indicate how the requirements of Section 83(5)(a)(i) to (v) and (vii) to (x) of the EPA Acts, 1992 and 2003 shall be met, having regard, where appropriate, to any relevant specification issued by the Agency under section 5 (3) of the Act and the reasons for the selection of the arrangements proposed. c

Indicate whether or not the activity is carried out, or may be carried out, or is located such that it is liable to have an adverse effect on -

(a) a site placed on a list in accordance with Chapter 1 of SI 94 of 1997, or (b) a site where consultation has been initiated in accordance with Article 5 of the

EU Habitats Directive (92/43/EEC), or

Indicate whether or not the activity is liable to have an adverse effect on water quality in light of S.I. No. 258 of 1998 (Local Government (Water Pollution) Act, 1977 (Water Quality Standards for Phosphorus) Regulations, 1998).

Indicate whether any of the substances specified in the Schedule of the EPA (Licensing)(Amendment) 2004, S.I. 394 of 2004, are discharged by the activity to the relevant medium .

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EPA Export 25-07-2013:22:06:03

1


Fit and Proper Person

The PoE Act in Section 83(5)(xi) specifies that the Agency shall not grant a licence unless it is satisfied that the applicant or licensee or transferee as the case may be is a fit and proper person. Section 84(4) of the PoE Act specifies the information required to enable a determination to be made by the Agency.

0 Indicate whether the applicant or other relevant person has been convicted under the PoE Act, the Waste Management Act 1996, the Local Government (Water pollution) Acts 1977 and 1990 or the Air Pollution Act 1987.

0 Provide details of the applicant's technical knowledge and/or qualifications, along with that of other relevant employees.

0 Provide information to show that the person is likely to be in a position to meet any financial commitments or liabilities that may have been or will be entered into or incurred in carrying on the activity to which the application relates or in consequence of ceasing to carry out that activity.

Supporting information should be included as Attachment NQ L with reference to where the information can be found in the application.

I

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EPA Export 25-07-2013:22:06:03

IPK Application Fbrm VU07

Declaration

I hereby make application for a licence / revised licence, pursuant to the provisions of the Environmental Protection Agency Acts, 1992 and 2003 and Regulations made thereunder.

I certify that the information given in this application is truthful, accurate and complete.

I give consent to the EPA to copy this application for its own use and to make it available for inspection and copying by the public, both in the form of paper files available for inspection at EPA and local authority offices, and via the EPA's website. This consent relates to this application itself and to any further information, submission, objection, or submission to an objection whether provided by me as Applicant, any person acting on the Applicant's behalf, or any other person.

Signed by:-- Date: (on behalf of the organisation)

- Print signature name: 3 a*; a\ QQcb\\Qh

Position in organisation: h w y

Q

. .

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EPA Export 25-07-2013:22:06:03

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EPA Export 25-07-2013:22:06:03

v) c 2

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b

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EPA Export 25-07-2013:22:06:03

a

For

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EPA Export 25-07-2013:22:06:03

IPPC Application Form W O 7

Emission Point Ref. NQ:

Location :

Table E . l (i) BOILER EMISSIONS TO ATMOSPHERE (1 Page for each emission point)

NONE

Grid Ref. (12 digit, 6E,6N):

Vent Details

Date of commencement of emission:

Diameter: Height above Ground(m):

Boiler rating

Thermal Input: Steam Output:

Boiler fuel Type : Maximum rate at which fuel is burned O/O sulphur content: NOx

Maximum volume* of emission

* Volume flow limits for emissions to atmosphere shall be based on Normal conditions of temperature and pressure, (i.e. 0°C,101.3kPa), dry gas; 3% oxygen for liquid and gas fuels; 6% oxygen for solid fuels.

kg/hr MW

kg/hr

mg/Nm3 OOC. 3% 02(Liquid or Gas), 6% 02(Solid Fuel)

m3/hr OOC, 3 O/O O2 (liquid or gas), 6 O/O O2 (solid fuel)

Period or periods during which emissions are made, or are to be made, including daily or seasonal variations (start-up/shutdown to be included) :

Tem perat u re "C( max) "C(min) "C(avg)

Page 21 of 54

Periods of Emission (avq)

min/hr hr/day d W y r

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EPA Export 25-07-2013:22:06:03

IPPC Appkwtion Fbrm V1/07

TABLE E.l(ii) MAIN EMISSIONS TO ATMOSPHERE (1 Page for each emission point)

Average/day


N m3/d Maxi mu m/day Nm3/d

Source of Emission:

Maximum rate/hour

Location:

m .sec1


Vent Details Diameter:

Tem peratu re

Height above Ground(m): Date of commencement:

"C( max) "C(min) "C(av9)

Characteristics of Emission:

A2-1

Fume extraction system from paint manufacturing area

Rear of paint manufacturing area

E235246 N224549

i- ~~~~ ~ ~~ ~

I I I

(ii) Other factors

I

For Combustion Sources: Volume terms expressed as : 0 wet. 0 dry. 0!002

(iii) Period or periods during which emissions are made, or are to be made, including daily or seasonal variations (start-up /shutdown to be included):

~~~~ ~ 11 Periods of Emission min/hr 2 hr/day 150 day/yr 11 I

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EPA Export 25-07-2013:22:06:03

r\ P 2 F 9

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EPA Export 25-07-2013:22:06:03

I

z B

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f U C

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EPA Export 25-07-2013:22:06:03

IPK Application Form V1/07

TABLE E.l(v): EMISSIONS TO ATMOSPHERE - Fugitive and Potential atmospheric emissions

Emission point ref. no. (as per flow diagram) could cause an

emission

Emission details (Potential max. emissions)'

Material

' Estimate the potential maximum emission for each malfunction identified.

Page 25 of 54

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EPA Export 25-07-2013:22:06:03

TABLE E.Z(i):


Name of receiving waters:

Flow rate in receiving waters:


EMISSIONS TO SURFACE WATERS (One page for each emission)

rn3.sec-l Dry Weather Flow

m3.sec-l 9~/0 i le flow

Imission Poin,:


Normal/day

Maximum rate/ ho u r

I Source of Emission:

m3 Maximum/day m3

m3

I I

Periods of Emission (avg)

I Location :

min/hr hr/day -day/yr

Available waste assimilative capacity:

Emission Details:

(i) Volume to be emitted i

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EPA Export 25-07-2013:22:06:03


Max. daily average (mg/l)

TABLE E.2(ii): EMISSIONS TO SURFACE WATERS - Characteristics of the emission (1 table per emission point)

kg/day

Emission point reference number :

Para meter

hourly average

Prior to treatment As discharged

Max. hourly average (mg/l)

O/O Efficiency

Page 27 of 54

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EPA Export 25-07-2013:22:06:03

IPPC Application Form V./07

TABLE E.3(i): EMISSIONS TO SEWER (One page for each emission)

Normal/day

Maxi m u m rat e/ h o u r

Emission Point:

Emission Point Ref. NP:

m3 Maximum/day m3

m3

11 Location of connection to sewer: ~~


Name of sewage undertaker:

Emission Details:

(ii) Period or periods during which emissions are made, or are to be made, including daily or seasonal variations (start-up /shutdown to be included):

Periods of Emission I (awl.

Page 28 of 54

min/hr hr/day

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EPA Export 25-07-2013:22:06:03

Q

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EPA Export 25-07-2013:22:06:03

IPKAppliwtion f%m Vl/07

TABLE E.4(i): EMISSIONS TO GROUND (1 Page for each emission point)

Aquifer classification for receiving groundwater body:

Groundwater vulnerability assessment (including vulnerability rating):

Identity and proximity of groundwater sources at risk (wells, springs, etc):

Identity and proximity of surface water bodies at risk:

Imission Point or Area: Emission Point/Area Ref. NP:

Emission Pathway: (borehole, well, percolation area, soakaway, landspreading, etc.) Location :

0

I

I


Normal/day m3 Maximum/day

Maximum rate/hour m3

Elevation of discharge: (relative to Ordnance Datum)

m3

I Periods of Emission (avg) min/hr hr/day -day/v

Page 30 of 54

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EPA Export 25-07-2013:22:06:03

IPK Application Form W O 7

TABLE E.4(ii): EMISSIONS TO GROUND - Characteristics of the emission (1 table per emission point)

Emission point/area reference number:

Max. hourly

average (mgll)

Prior to treatment

Yax. daily average (mgll)

Max. hourly average (mg/l)

As discharged

Max. daily average (mgll)

O/O Efficiency

Page 31 of 54

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EPA Export 25-07-2013:22:06:03

IPK Applwtion Fom Vl/07

Table E.5(i): NOISE EMISSIONS - Noise sources summary sheet

Source Emission Equipment point Ref. No

Ref. No

I ' I

Sound Pressure'

dBA at reference

Octave bands (Hz) Impulsive or tonal qualities

Sound Pressure' Levels dB(unweighted) per band

1. For items of plant sound power levels may be used.

Periods of

Emission

Page 32 of 54

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EPA Export 25-07-2013:22:06:03

0 U

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EPA Export 25-07-2013:22:06:03

IPPC Appkwtion Fom Vl/07

TABLE F.Z(i) : EMISSIONS MONITORING AND SAMPLING POINTS ( 1 table per monitoring point)

Para meter Monitoring frequency

~

Emission Point Reference No. :

Accessibility of Sampling Sampling method Analysis method/ Points technique

Page 34 of 54

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EPA Export 25-07-2013:22:06:03

For

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EPA Export 25-07-2013:22:06:03

IPfCAppliwtion Bnn Vl/07

Table G.l(i) Details of Process related Raw Materials, Intermediates, Products, etc., used or generated on the site - Ref. NQ or Code

I743

Material/ . Substance'')

:ast Dry Zinc Phosphate 'rimer High Build

:ast Dry High Build licaceous Iron Oxide

:ast Dry Gloss

;eneric Aqueous Acrylic Emulsion Type I1

4mmonia Solution

loparin 50 / Chlorinated 'a rra fi n s C 14- C28

Zlortex 20 Zlortex

Zoasol

:oatex DV28, DV866, PE 366, PE 894 lispelair CF269

CAS Number

~~~

1336-21- 5 , 7732- 18-5 1336-21- )

35535- 35-9, 53449- 39-8

71195- j4-7, 325-06-4

Danger") Category

~ ~~~~

:lammable & Harmful

:lammable & Harmful

:I am m a bl e iarmful -oxic

nhalation iye contact ;kin contact Iorrosive langerous for the mvironment Slightly irritating to eyes ind skin

iarmful

4crylic copolymer in hq ueous solution

4mount Stored [tonnes)

15

1.2

1.5

1.5

1

1

1.5

Page 36 of 54

Annual Usage

5 tonnes)

!O

1.2

1

1

1

1

1

Nature of Use

'aint product

'ai n t product

'ai n t product

Yater based paint idd i tive

idd i tive

'aint additive

lineral oil

Q

R(3) - Phrase

-0, 20121, 38, 11, 20, 55, 51/53 .o, 20121, 38, 11, 20, 55, 51/53 LO, 20121, 38, 11, 20, 55, 51/53, 51, 62, 40,

3 6/ 3 713 8 , 36

33,

34, 50

!0/2 1/22, ? 31 2412 5 , IO, 48/23

s(3) - Phrase

7/09, 3/38, 6/37, 43 7/09, 3/38, 6/37, 43 7/09, 3/38, 6/37, 43' 3, 45

W)I 6/ 3 713 9, 5, 61

2, 23, 6/37, 44

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EPA Export 25-07-2013:22:06:04

IT/Lea chrom

lispex A40

loltitan

iydrocide CE40

iydrocide GPA

lanormix Unitint (General :ol ou rs)

lanormix Unitint (Colours :ontaining lead chromate)

100108- i5-6, 113330- 10-7, 164742- 15-6, 100095- i3-6, 100100- 11-4, 100108- i7-8, 100 123- 16-4, 100078- 13-1, 100098- 12-8 107758- 17-6, 100108- i5-6, 164742- 15-6, 113330- 10-7, 100095-

IPPC Applicatbn Form V1/07

8

:I am ma bl e

:lammable, Toxic and Iangerous for the invironment

1.5

10

1.5

1.5

I. 1

I. 1

IO

1.5

1.5

1.25

Q

queous solution of n acrylic polymer lolomite, inorganic Iter 40% aqueous

olution of the sodium alt of 2,4,6- richlorophenol queous solution of a lydroxytrazi ne

:olourant for solvent ased surface oatings

:olou ran t for solvent ased surface oatings

21/22, 34, 40

21/22

10, 11, 20, 21, 20121, 36, 3 61 3 713 8 , 37, 37/38, 38, 41, 51/53, 65, 56, 67

10, 20, 20121, 33, 36, 3 61 3 713 8 , 37, 38, 40, 50153, 51/53, 61, 52, 65, 66, 57

.3, 24/25, 16, 16/37/39

.3, 24/25, !6, 16/37/39 !4, 43, 51

14, 36/37, 15, 51, 53, i l

Page 37 of 54

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EPA Export 25-07-2013:22:06:04

IPPCAppliwtion Fom V1/07

193

1SOO1

Methyl Ethyl Ketoxime

Micronised MR 11

Natural micacaous iron oxide / MIOX AS, MIOX SG, MIOX DB OMG 33

Titanium Dioxide (rutile grade) URALAC AD44 W-70

URALAC AD130 4-70

URALAC AF294 V-55

URALAC AK418 X-60

URATHIX XP 4250 AT

VALIREX S IL 413 D60

/ISCOGEL ED

53-6, ~

100108- 57-8, 10098- 32-8 36-29-7

1317-60- 3

54742- 48-9 13463- 37-7 34742- 48-9 34742- 48-9 54742- 48-9 1330-20- 7 54742- 48-9 58409- 50-3, 22464- 39-9, 58409- 5 1-4, 64742- 48-9, 112-34-5 68911- 87-5,

iarmful

rlone

-lammable, Marine '0 I I u ta n t 7ammable

7 am ma bl e

-lammable, Harmful

-1ammable

[rri tating

1.5

1

.5

.o

.o

.o !2

LO

>

?

I

.o

10

!2

!2

!2

.36

!O

12

>

Solvent, anti-skidding agent

Na tu ral , micron ised red iron oxide

Paint additive

Pigment powder

Resin

Resin

Resin

Resin

Resin

Lead free drier comd i nation

\ I , 40, 1 1, .3

18, 43, 65, i6

.O, 65, 66

.O, 65, 66

.O, 51/53, i5, 66, 67 -0, 11, 20, !0/21, 38 -0, 65, 66

!2-43- j1/53, 65- j6, 36

13, 2, 238, 26, 3 6/ 3 7/39

28, 36/37, 62 22, 37/39, 38

36/37

23, 24, 36/37

Page 38 of 54

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EPA Export 25-07-2013:22:06:04

IO20

1080

Uotes:

Yhite Spirit

(ylene

!inc Ph hat

14808- 60-7, 14464- 46- 1 64742- 82-1

1330-20-

41-4 7779-90- 0

7 , 100-

Fla m ma bl e, Ma ri ne Pollutant, Harmful, Dangerous for the Environment Flammable, Harmful, Irritating

Dangerous for the environment

IPPC Application Form V1/07

LO

20

3

- ~~ ~

1. In cases where a material comprises a number of distinct and avail? component substance. 2. c.f. Article 2(2) of SI NQ 77/94 3. c.f. Schedules 9 and 10 of SI No 62/2004

20

BO

15

olvent

#olvent

nticorrosive pigment acid corrosive ihibitor)

10, 65, 51/53, 65, 56

10, 11 , 20, 20/21, 38, 51/53 50/53

2, 23, 24/25, 43, 61, 62

~

le dangerous substances, please give details for each

Table G.l(ii) Details of Process related Raw Materials, Intermediates, Products, etc., used or generated on the site

Ref. NP or Code

Material/ Su bstance(l)

Fast Dry Zinc Phosphate Primer High Build Fast Dry High Build Micaceous Iron Oxide Fast Dry Gloss Generic Aqueous Acrylic Emulsion Type I1 Ammonia Solution

TA Luft Class 1, 2 or 3 Odourous

Yes/No

Yes

Yes - punqent

Odour I EU Lists I and I1 II (Tick and specify Group/Family Number)

Threshold Dangerous G rou nd water Description Substances Directive Directive

7 6/464/ E EC 80/6 /EEC List I List I1 List I List I1 .

llg/m3 + 1 2g4

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Cloparin 50 / Chlorinated Parrafi ns

Clortex 20 Clortex Coasol Coatex DV28, DV866, PE 866, PE 894 Dispelair CF269 Dispex A40 Doltitan Hydrocide CF40 Hydrocide GPA Manormix Unitint (General Colours) Manormix Unitint (Colours containing lead chromate) Methyl Ethyl Ketoxime Micronised MR 11 Natural micacaous iron oxide / MIOX AS, MIOX SG, MIOX DB OMG 33 Titanium Dioxide (rutile grade)

C14-C28

URALAC AD44 W-70 URALAC AD130 4-70 URALAC AF294 V-55 URALAC AK418 X-60 URATHIX XP 4250 AT VALIREX SIL 413 D60 VISCOGEL ED White Spirit

No

No No Yes

Yes Yes No Yes Yes Yes

Yes

No No No

Yes No

Yes Yes Yes Yes Yes

No Yes

Barely perceptible

Mineral oil Ty p i ca I

Phenolic Slight Naphthenic-ester

Naphthenic-ester

IPPC Appliction Fonn Vl/07

R H

Slight

Characteristic Characteristic Characteristic Characteristic Characteristic

C ha raderist ic

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a IPK Appliwtion Form W O 7

Xylene Zinc Phosphate No

Notes (cont.): 4. The European Commission priority candidate list

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IPpCAppliwtion Form Vl/07

TABLE H.l(i): WASTE - Hazardous Waste Recovery/Disposal

Waste material EWC Code Main source' Quantity

Tonnes / month

m3 / month

A reference should be made to the main activity / process for each waste.

On-site Recovery/ D i spos

al

(Method & Location )

Off-site Recovery, reuse

or recycling

(Method, Location &

U nd erta ke r)

Off-site Di sposa I

(Method, Location &

Undertaker)

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Q IPPC Applwtion Form V1/07

TABLE H.l'(ii) WASTE - Other Waste Recovery/Disposal

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IPK AppLwtion Form Vl/07

Table 1.2(i) SURFACE WATER QUALIW

(Sheet 1 of 2) Monitoring Point/ Grid Reference:

Page 44 of 54

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IPPC Appfiwtion Form V1/07

Table I.4(i) GROUNDWATER QUALITY (Sheet 1 of 2) Monitoring Point/ Grid Reference:

Q Page 46 of 54

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IPPC Application Form V1/07

Groundwater Quality (sheet 2 of 2)

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IPFC Appiwtion Form V1/07

TABLE 1.4(ii): LIST OF OWNERS/FARMERS OF LAND

I I

Total P requirement of the client List

TABLE 1.4(ii): LANDSPREADING

Land Owner/Farmer

Map Reference

_ c . ". . -._ -

0 TOTAL VOLUME THAT CAN BE IMPORTED ON TO THE FARM:

I Concentration of P in landspread material * I I - kg P/m3

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IPPC Application Fonn V1/07

Table 1.7(i): AMBIENT NOISE ASSESSMENT

_ _ _ - _ _ _ =National Grid

I

NOTE: All locations should be identified on accompanying drawings.

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IPlXAppkwtion Form V1/07

describe the plant, methods, processes, ancillary processes, abatement, recovery and treatment systems, and operatinq procedures for the activity,

ANNEX 2: CHECKLIST FOR ARTICLE 10 COMPLIANCE

Attachment D

Article 10 of the Environmental Protection Agency (Licensing) Regulations, 1994 to 2004 sets out the statutory requirements for information to accompany a licence application. The Application Form is designed in such a way as to set out these questions in a structured manner and not necessarily in the order presented in Article 10. In order to ensure a legally valid application in respect of Article 10 requirements, all Applicants should complete the following checklist and submit it with the completed Application Form.

give the name, address and telephone number of the applicant and, if different, any address to which correspondence relating to the application should be sent and, if the applicant is a body corporate, the address of its registered or principal office,

give - (i) in the case of an established activity, the number of employees and other persons working or

engaged in connection with the activity on the date after which a licence is required and during normal levels of operation, or

(ii) in any other case, the gross capital cost of the activity to which the application relates,

give the name of the planning authority in whose functional area the activity is or will be carried on,

Section in Application Attachment B

Attachment C

Attachment 6

in the case of a discharge of any trade effluent or other matter (other than domestic sewage or Attachment B storm water) to a sewer of a sanitary authority, give the name of the sanitary authority in which the sewer is vested or by which it is controlled,

give the location or postal address (including where appropriate, the name of the relevant townland or townlands) and the National Grid reference of the premises to which the activity re1 a tes,

Attachment B

specify the relevant class or classes in the First Schedule to the Act to which the activity relates, I Attachment B

specify the raw and ancillary materials, substances, preparations, fuels and energy which will be produced by or utilised in the activity,

Application form

Checked by Applicant 4 d

d

d

d

d

d

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Q rPpc Application ~orm V1/07

e reasons

give particulars of the source, nature, composition, temperature, volume, level, rate, method of Attachment treatment and location of emissions, and the period or periods during which the emissions are made E or are to be made,

describe the arrangements for -the prevention or minimisation of waste and, where waste is

specify, by reference to the relevant European Waste Catalogue codes as prescribed by Commission Decision 2000/532/EC of 03 May 2000, the quantity and nature of the waste or wastes produced or to be produced by the activity,

Attachment H

Attachment H

produced, the on and of site arrangements for the recovery or disposal of solid and liquid wastes,

provide : (i) details, and an assessment, of the impacts of any existing or proposed emissions on the

environment, including on an environmental medium other than that or those into which the emissions are or are to be made, and

( i i ) details of the proposed measures to prevent or eliminate, or where that is not practicable, to limit, reduce or abate emissions,

Attachment I

identify monitoring and sampling- points and outline proposals for monitoring emissions and the Attachment E

Attachment I None

environmental consequences of any such emissions,

describe the condition of the site of the installation,

describe in outline the main alternatives, if any, to the proposals contained in the application which were studied by the applicant,

specify the measures to be taken to comply with an environmental quality standard where such a standard requires stricter conditions to be attached to a licence than would otherwise be determined by reference to best available techniques,

Not ca rriec out

Checked by Applicant,, I

d

d

d

d

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IPPCAppfiiCation Form V1/07

describe the measures to be taken for minimising pollution over long distances or in the territory of other states,

describe the measures to be taken under abnormal operating conditions, including start-up, shutdown, leaks, malfunctions, breakdowns and momentary stoppages,

Section in Application Not applicable

Attachment J

Attachment describe the measures to be taken on and following the permanent cessation of the activity or part of the activity to avoid any risk of environmental pollution and to return the site of the activity to a satisfactory state,

describe, in the case of an activity which gives, or could give rise, to an emission containing a hazardous substance which is discharged to an aquifer and is specified in the Annex to Council Directive 80/68/EEC of 17 December 1979 on the protection of groundwater against pollution caused by certain dangerous substances, the arrangements necessary to comply with said Council Directive,

include any' other information required under Article 6(1) of Council Directive 96/61/EC of 24 September 1996 concerning integrated pollution prevention and control,

i n c l u d e f o r m a t i o n provided in relation to the matters specified in paragraphs (f) to (v) above, state whether the activity consists of, comprises, or is for the purposes an establishment to which the European Communities (Control of Major Accident Hazards involving Dangerous Substances) Regulations, 2000 apply,

Checked by Applicant 4

d

d J

Not applicable

' 4

Not applicable

Attachment A Attachment B

d

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IPpCAppkaiion Form V1/07

a copy of the relevant page of the newspaper in which the notice in accordance with article 6 has been published,

a v f the site notice erected or fixed on the land or structure in accordancewith article 7,

a copy of the notice given to the planning authority under section 85(l)(a) of the Act,

a copy of such plans, including a site plan and locationmap (no larger than A3), and such other particulars, reports and supporting documentation as are necessary to identify and describe -

~ __ , - - ~-

(i) the activity - -

(ii) the position of the site notice in accordance with article 7,

(iii) the point or points from which emissions are made or are to be made, and

(iv) monitoring and sampling points, and - a fee spe-h section 94 of the Act.

Attachment B

Attachment B

Not carried out B

B

B

F

F

B

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A signed original and 2 hardcopies of the application and accompanying documents/particulars in hardcopy format plus 2 copies of all files in electronic searchable PDF format on CD-Rom shall be submitted to the headquarters of the Agency.

In cases where an E.I.S. is required to be submitted to the Agency in support of the application, a signed original and 2 hardcopies of the EIS plus 16* copies of all files in electronic searchable PDF format on CD-Rom shall be submitted to the headquarters of the Agency.

* Energy sector applicants = 18 copies

Ha rdcopies submitted .

CD versionsubmitted.

Checked by Applicant 4 d

..

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._-

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1

I

Attachment B IPPC Licence Application

I

B.l Owner/Operator Details

B.l.l Company Certificate of Incorporation

Please find attached the certificate in Appendix 1 .

B.1.2 Company Registration Number:

Castle Paints (Tullamore) Ltd’s company registration number is 10625 1. A letter headed page is attached detailing the location of the registered office in Appendix 2.

B.1.3 List of Company Directors

Mr Brendan Spollen - Managing Director Ms Eileen Spollen - Director

B.1.4 Site Ownership Details

Please refer to Map B. 1.4 in application for ownership details of the site.

B.2 Location of the Activity

Name and location details of the paint manufacturing facility are as follows:

Cloncollig Industrial Estate, Church Road, Tullamore. Co. Offaly

National Grid Reference Number E235231 N224569 (See Map B.2.1)

B.2.1 Site Plan

A copy of the Site Plan (Drawing CP-LP-01) is included in the Maps and Drawings Folder.

B.2.2 Site Location Map

A copy of the Site Location Map (See Map B.2.1) is included in the Maps and Drawings Folder.

Castle Paints (Tullamore) Ltd. Page 1 of 5

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Schedule Class 1 12.2.2

DescriptionNote The manufacture of coating materials in processes with a capacity to use at least 10 tonnes per year of organic solvents .

B.4 Employees and capital costs

There are 12 employees at the existing manufacturing facility which include retail at the front part of the building. Further details of employees at the facility are given in attachment C of @ this application.

B.5 Planning Authority

B.5.1 Planning Permission Details

Castle Paints (Tullamore) Ltd has a paint manufacturing facility in the functional area of Offaly County Council, County Hall, Charleville Road, Tullamore, CO Offaly.

B.6 Sanitary Authority

There will be no trade effluent generated from the facility.

The proposed surface water discharge impacts from site are as follows: @ Yard water run-off is directed via gullies through two grit traps on site before joining up with a drain that is connected to a shared storm water drainage system for other commercial units at the industrial estate. The end point of discharge for surface water run- off from the industrial estate is the Tullamore river to the north of the site (See Map B.2.2 and Drawing CP-DP-01)

All roof water run-off is directed to the same catchment system as described above. 0

Effluent from site toilets and canteen are discharged to the foul sewer network.


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B.7 Relevant Health Board Region

HSE - Midlands Region, Arden Road, Tullamore, CO Offaly.

B.8 Notices and Advertisements

The following are the text of the Newspaper Notice and the Site Notice as required by the Environmental Protection Agency Acts 1992-2003. A full copy of the Newspaper Notice is included in Appendix 3 and copy of site notice is in appendix 3a. Refer to Map B.8.1 Site Location Maps, which indicates the position of the site notice.

B.8.1 Newspaper Notice

Application to the Environmental Protection Agency for a Licence.

Notice is hereby given in accordance with the provisions of the Environmental Protection Agency Acts 1992 and 2003 that Castle Paints (Tullamore) Ltd, Cloncollig Industrial Estate, Church Road, Tullamore, Co. Offaly will apply to the Environmental Protection Agency (EPA), Johnstown Castle Estate, County Wexford for a licence. The licence application relates to the operation of a paint manufacturing facility located at Cloncollig Industrial Estate, Church Road, Tullamore, CO Offaly (National Grid Reference: E23523 1, N224569).

The class of activity to be carried out by Castle Paints (Tullamore) Ltd as defined in the First Schedule of the Environmental Protection Agency Acts 1992 and 2003 is;

‘Class 12.2.2 The manufacture of coating materials in processes with a capacity to use at least I O tonnes per year of organic solvents. ’

@ A copy of the licence application and M e r information relating to the application as may be furnished to the Agency in the course of the Agency’s consideration of the application, will, as soon as is practicable after receipt by the Agency, be available for inspection or purchase, at the offices of the Environmental Protection Agency, PO Box 3000, Johnstown Castle Estate, Co. Wexford during office hours.


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B.8.2. Site Notice


Notice is hereby given in accordance with the provisions of the Environmental Protection Agency Acts 1992 and 2003 that Castle Paints (Tullamore) Ltd, Cloncollig Industrial Estate, Church Road, Tullamore, Co. Offaly will apply to the Environmental Protection Agency (EPA), Johnstown Castle Estate, County Wexford for a licence. The licence application relates to the operation of a paint manufacturing facility located at Cloncollig Industrial Estate, Church Road, Tullamore, CO Offaly (National Grid Reference: E23523 1, N224569).

The class of activity to be carried out by Castle Paints (Tullamore) Ltd as defined in the First Schedule of the Environmental Protection Agency Acts 1992 and 2003 is;

‘Class 12.2.2 The manufacture of coating materials in processes with a capacity to use at least I O tonnes per year of organic solvents. ’

A copy of the licence application and further information relating to the application as may be furnished by the Agency in the course of the Agency’s consideration of the application, will, as soon as is practicable after receipt by the Agency, be available for inspection or purchase, at the offices of the Environmental Protection Agency, PO Box 3000, Johnstown Castle Estate, Co. Wexford during office hours.

Signed:

Date: 28‘h August 2007 Niall Nally (Agent, ENVIROCO Management Ltd, O’Moore St, Tullamore)

I


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B.9 Seveso I1 Regulations

The European Communities (Control of Major Accident Hazards Involving Dangerous Substances) Regulations gives effect to Council Directives 96/82/EC and 2003/105/EC, hence implementing the Seveso 11 Directive on the control of major hazards involving dangerous substances.

A “dangerous substance” means a substance, mixture or preparation:

specified in the First Schedule of these Regulations (Part 1 of Annex I to the Directive) or

generally considered to fulfil any of the categories laid down in the First Schedule (Part 2 of Annex 1 to the Directive)

and present in the quantities to which Annex 1 (which is set out in the First Schedule) relates.

Castle Paints (Tullamore) Ltd do not store or handle chemical materials listed in Part 1 of Annex I to the Directive.

Castle Paints (Tullamore) Ltd do store solvents at the site and in particular Toluene with a risk phrase R 10. This is a flammable material as defined in the Directive and.a qualifymg quantity of 5,000 tonnes storage is specified in the Directive to‘which Seveso applies. However, Castle Paints typically uses 80 tonnes of this material in a working year and will only store approximately 20 tonnes at any one time. There are other materials stored (resins) of which a percentage is solvent based but these quantities are well below Seveso tresholds.

B.10 IPPC Directive.

This Directive does not apply to Castle Paints (Tullamore) Ltd and furthermore an application for a licence is being made by Castle Paints Ltd under the First Schedule of the Environmental Protection Agency Acts 1992 and 2003.


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Attachment C IPPC Licence Application

C.1 Site Management and Control

C. 1.1 Management Responsibility

Castle Paints (Tullamore) Ltd operates an existing efficient paint manufacturing business in accordance with proper practices and the existing infrastructure.

C.1.2 Staff

A most resent summary and company organisation chart is detailed below for the company.

Castle Paints (Tullamore) Ltd. Page 1% 7

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Attachment C IPPC Licence Application

C.1.3 Company Organisation - the management structure at Castle Paints (Tullamore) Ltd is outlined below.

General Manager &

Environmental Designate

Damien Spollen

I I

Paint Manufacturing operatives and stores

Joseph Fitzgerald Vaclav Spindler

Robertas Safonovas I

Accounts

Anna-Marie

Reception & Retail

Declan Spollen Calire Reams

Aoife Connolly

Management I Technical Site Supervisor


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C.2 Environmental Management System

Castle Paints will set-up and maintain an environmental management system (EMS) in order to manage the IPPC licence at the site and associated day to day environmental issues as they arise.

C.3 Hours of Operation

C.3(A) Proposed Hours of Operation

The proposed hours of operation are 07:OO to 19:30 Monday to Saturday inclusive.

The proposed hours of paint manufacture are between 07:OO to 19:30 Monday to Friday inclusive.

The facility is mostly closed on Sundays and Bank Holidays

C.3(B) Proposed Hours of any Construction and Development Works at the Facility and Timeframes

The proposed hours of construction and development works at the facility will take place during normal working hours.

C.3(C) Any other relevant Hours of Operation Expected ,

On occasion it may be necessary for the retail shop to open on a Sunday or Bank Holiday depending on seasonal circumstances.

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i

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- - - - _- - - - - - - - - - - - .. . . . . . . . . . . . . . . . . . . . . . . . . . . . -. . . . . . . . . . . . . . . . .

2. Raw materials (solvents) are purchased for re-sale at the facility. Solvents arid associated chemicals (thinners, resins etc) are purchased in and stored at the facility prior to re-sale horn the premises.

~

- _ - ~ - - -__I-- -____

Castle Paints (Tullamore) Ltd Page I of 6

IPPC Licence Application --- --.-- _I-

Attachment D -

D.l Operational Information Requirements

The site operates as a paint manufacturing facility for both solvent based and water based paints and also as a retail unit for the paint products manufactured and associated chemicals e.g. solvent thinners. The retail shop also sells various hardware and electrical itemdfittings for the home DIY market. A layout plan is attached (Drawing ref; * * *)

For the purpose of this licence application the following activities occur at the facility.

1. Paint manufacturing operations for both solvent based paints and water based paints (emulsions).

I Description; Solvent and water based paints are manufactured on a batch basis at the facility. Each batch is 1,000 litres at a time and a maximum of 3 batches can be made each working day. A process flow diagram below illustrates the paint manufacturing process. After a batch is finished, the paint is filtered and transferred into smaller containers (20litre and 5 litre drums) and sealed thereafter for sale.

The three most popular solvent based paint products manufactured at the site are:

Fast Dry Gloss, Fast Dry Zinc Phosphate Primer High Build and Fast Dry High Build Micaceous Iron Oxide. ‘These are all solvent based paints for industrial finishing to be applied to metal surfaces. Safety Data Sheets are attached in Appendix 3 for these products.

There are other solvent based paint products manufactured at the site but they are basically the same paint only with different finishing colours (different pigments used).

In addition there are water based paints (emulsions) made at the facility. However, since there are no hazards associated with these products, there is no further information supplied for these in this section.

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IPPC Licence Application I_

Attachment D

Flow Diagram: Solvent Based Paint Manufacture (e.g. Fast Dry Gloss)

Cover applied blended r % hr at high speed.

extracted via hood

I Cover applied and

. . . . . . . . . . . . .

- Cover applied and

extracted via hood

. . . . . . . : : . . . . . . . . . . . . . . . . . . .

transferred to 20 litre and/or 5 litre containers.

Castle Paints (Tullamore) Ltd Page 1 of 6

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Attachment D - LPPC Licence Application

Flow Diagram: Water Based Paint Manufacture (i.e. Emulsions)

Cover applied, blended % hr at high speed.

a . . . . . . . . . . . . . . . . . . applied and

. . . . . . blended. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

T

I - _.I___


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Attachment D IPPC Licence Application

D1.2 List of Unit Operations - Solvent based paint manufacture.

The unit operations carried out at the facility are listed below. All paint manufacturing operations occur inside .the facility.

Table. D1.2 List of Unit Operations (existing at the facility)

~~

Unit Process Description

Addition of solvents, resins and other liquids to mixing vat for blending.

_____ ~ ~~~~

Addition of pigment powders to the mixing process.

Filtering of paint product and decanting into smaller containers for sale (20 litre and/or 5 litre cans)

Wash down of mixing vat after paint batch production,

Pollution Control System

Liquids are transferred from drumsharrels inside building and over the open top mixing vat to catch all liquids and drips. All liquids are directly poured into mixing vat.

After each addition, a cover is placed on top of mixing vat with h m e extraction hood system to displace emissions to atmosphere.

Powders are added from bags to the open mixing vat. After addition of powders, the cover is place on the vat followed by high speed mixing. The fume extraction equipment is coupled with a bag filter to extract out dust from powders during mixing until all pigment is binded with the liquids in the paint.

Paint in the mixing vat is released via a tap at the bottom of the vat and paint flows gravimetrically into the filter hnnel and into the smaller containers thereafter. This process avoids potential for spills. Paint cans are covered and sealed upon filling with paint to avoid hgitive solvent emissions and/or spill incidents.

Solvent used to clean down the mixing vat after paint is emptied out. A minimal amount of solvent wash liquid is used and wash liquid is reused in the next paint batch production.

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IPPC Licence Application Attachment D

D2.2 List of Unit Operations - Water based paint manufacture

The unit operations carried out at the facility are listed below. operations occur inside the facility.

All paint manufacturing

Table. D2.2 List of Unit Operations (existing at the facility) ~~ ~


Addition of water, anti-foam agents other liquids to mixing vat for blending.

Addition of pigment powders to the mixing process.

Addition of other liquids (water based) to the mixing process e.g. emulsions, thickeners, fingicides etc

Filtering of paint product and decanting into smaller containers for sale (20 litre and/or 5 litre cans)

Wash down of mixing vat after paint batch production.

Pollution Control System

Water is added via hose and anti-foam agents are poured in from containers.

Powders are added from bags to the open mixing vat. After addition of powders, the cover is place on the vat followed by high speed mixing. The extraction equipment is coupled with a bag filter to extract out dust from powders during mixing until all pigment is binded with the liquids in the paint.

Poured in directly until all containers are drip dry.

Paint in the mixing vat is released via a tap at the bottom of the vat and paint flows gravimetrically into the filter fbnnel and into the smaller containers thereafter. This process avoids potential for spills. Paint cans are covered and sealed upon filling with paint to avoid spill incidents.

Water used to clean down the mixing vat after paint is emptied out. A minimal amount of water wash liquid is used and wash liquid is reused in the next paint batch production of similar type.


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Nature of Emission

Diesel emissions

Table D3.2 Possible emissions during normal operations of solvent based paint

Mitigation Measures

Maintenance and testing of fork lift trucks to


Raw materials handling at the site.

Paint making inside the building

Raw materials being added during the paint making process

Paint product filtering and decanting to smaller cans

Wash down of mixing vat after paint batch production.

Noise emissions ensure no abnormal emissions occur from their use.

VOC emissions and noise

Fugitive VOCs

All powder/dust is removed via the air extraction system. Paint mixing occurs inside building to reduce noise.

Cover placed onto mixing vat immediately after addition of the raw materials. All air emissions are displaced to atmosphere via fume extraction system.

Fugitive VOCs

Fugitive VOCs, waste wash liquid

Paint cans are covered and sealed upon filling with paint to avoid fugitive solvent emissions and/or accidental spill incidents.

~ ~~

Minimal solvent used and wash liquid collected for re-use in paint manufacture.

D.1.3 Laboratory

There are no laboratory facilities associated with the activity.


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I

D.2 Development and Operational History of the Site

Castle Paints (Tullamore) Ltd was set-up at the site in 1992 initially as a unit for warehouse storage and retail. The company first started to manufacture paint in 1999 to 2000 on a small scale. Since then there has been a steady increase in business to present day with a maximum of 3,000 litres of paint being produced. This amount is divided up between solvent and water based paints, the majority of paint being solvent based.

Presently the facility operates as a warehouse, manufacturing area, retail shop and associated offices. The outside area is used for storage of barrels of raw materials. Solvent based paints are manufactured for use as surface coatings .to the machinery and engineering works sector and water based paints are manufactured for use in the domestic sector.

The site was developed as a business from the start and was previously a green field site. There was never any previous waste activity or otherwise at the site. There are no underground storage tanks or otherwise at the site. All raw material storage is above ground either in the outside yard area or within the building unit. There has been no pollution incidents caused from the business to date.

Castle Paints (Tullamore) Ltd Page 6 of 6 .

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Altrc b meat E IPPC Licence Applkrtlon

E.1 Emissions to Atmosphere

There is currently one point source emission h m the fiune extraction system associated with paint mixing at the facility (ref A2-1) and photo below.

Fume extraction system at fear of site.

I

L . I

Mixing vat with fume extraction pipework.

Castle Paints (TuMnmore) Ltd. Page 1 of4

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Attacbmeat E TPPC Licence Application

There is also a minor emission fiom a fuel powered (heating oil) boiler at the facility (refA3- 1) which is used to heat some of the offices at the facility. In addition there can be fugitive emissions from the facility where solvcnt based raw materials and paints are being exposed to atmosphere through opening of containers and pouring of liquids (reEA4- 1 ).

Therefore, a summary emissions map (Figure El.l) is included showing the locations to reflect the facility opcrations.

Table E.1.1 Air Emissions

Emission Ref A2- 1

A3- 1

A4- 1

A4-2

Location

Rear of paint manufacturing area Rear of paint manufacturing area

lnside paint manufacturing area

Yard area at rear

Composition

vocs, Particulates

Particulates, NOx, SOX

Fugitive vocs, Particulates

As above

Frequency

During use - wintcr timc mostly

During Paint manufacturing i.e. addition of raw materials, decanting paint product, filtering etc.

None - this fuel based boiler is very small and is only used on a seasonal basis. Refer to Attachment F (Table F.2.1)

As above I Asabove

It is expected that air emissions from the sitc will bc cffectivcly controlled by proposal control measures described in section F. 1.1.

E.2 Emissions CO Surface Water

The surface water run-off from the site is handled as follows:

Yard water run-off is directed via gullies through two grit mps on site before joining up with a drain that is connected to a sharcd storm watcr drainage systcm for other commercial units at thc industrial estate. The end point of discharge for surfacc watcr run-off from the industrial estate is the Tullamore river to the north of the site. All roof water run-off is dirwtod to thc same catchmcnt system as dcscribed above.

Castle Paints (Tullamore) Ltd. Page 2 of4

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Attachment E IPPC Wcence Application

Table E3 Surface Water Emissions

Emission Location Composition Frequency Sampling proposed Ref sw1 Outlet to surface Surfhce water During wet Refer to Attachment

water sewer. run-off from weather (Table F.3.1) site (rainfall)

It is expected that surface water emissions fiom the site will be effectively controlled by proposed control measures described in section F. 1.1.

E3 EmLslons to Sewer

There are emissions to sewer from the facility and these are as follows:

All emuent generated from the toilets and canteen area within the facility are discharged to the foul sewer network which services the industrial estate.

There are no liquid effluents or trade effluents generated from the company’s activities. The paint manufactwing process dues not result in effluent generation. All wash down waste liquid b m cleaning the mixing vats are re-used in product manufacture.

E.4 Emissions to Groundwater

There is no discharge to ground or groundwater from the facility. All surface water run-off and foul effluent is handled as described above.

This area is served by a concrete surfaced yard with associated drainage gullies and a warehouse type building. All paint manufacturing operations occurs indoors and no liquids are handled outside.

ES Noise Emissions

There are noise emissions from site activities, these are as follows:

Noise resulting from mixing equipment and the fume extraction system during paht manufacturing operations. Vehicular noise from deliveries of raw mataials to the site and unloading using fork lift trucks, Similarly, noise from fork lift truck handling of materials (drums, LBCs, Barrels w

Castle Palnts (Tullamore) Ltd. Page 3 of4

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Attachment E IPPC Licence Application

Table E.5 Noise Emissions

Emission Location Composition Frequency Sampling proposed Ref NE 1 Rear of paint Noise Only during Refer to Attachment

rnanu factur ing paint (Table F.5.1) area manufacturing

operations

The overall noise output h m the site is minimal due to the control measures specified in F. I .3. There will be no significant impacts to noise from site operations.

A s u m m q of all environmental emission locations are shown on the attached Figure E. 1.1.

E.6 Environmental Nuisances

E.6.1 Verminlbirddflies

The paint manufacturing facility wil1 not be a source of food or shelter for these pests. All internal waste produced in the canteen is collected weekly in commercial wheelie bins for appropriate treatment off-site.

E.6.2 Litter

Management at Castle Paints (Tullamore) Ltd ensures that all waste is handled correctly and placed in containers with covers prior to frequent collections by appointed waste management contractors. There is dailey visual inspections around the site primeter to ensure no windblown litter o c c ~ from the premises.

E.7. Emissions to Humans

There are no impacts expected apart from those described above already.

Castle Palnts (Tullamore) Ltd, Page 4 of 4

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Attacbment F IPPC Licence Application

F.l

There will be no environmentally significant air, noise and effluent emissions h m the facility.

Treatment, Abatement and Control Systems

F.1.1 Air

Air emissions from the facility will be monitored as detailed in section F.2 below.

Air emission from the one point some will result in VOCs and particulates discharges. The fume extmction system is coupled with a filter unit to trap dustdparticulates from addition of pigment powders during the paint manufacturing process. However, there is no system for VOC treatment at present.

Further control measures may be adopted should the need arise and should ongoing monitoring data show air emission levels to be problematic to local air quality. These may include:

4 Abatement technology for VOC treatment. J Other mitigation measures suggested by the EPA.

The existing fume extraction system i s maintained as required to keep it working efficiently.

There is no issue of ambient dust emissions from the facility due to the fact that only outside yard storage occzus of barrels, drums and IBCs. There is no dusty material stored or handled outside. All raw materials in powder form are stored inside the building prior to uselsale.

F.1.2 Odour

There will be no dour emissions of any significance itom the Eacility. There may be initial localised adours fiom solvent based paint product during manufacture but this odour is not nuisance causing as distance increases to other neighbouring units. Also, once product is sealed in containers, there is no odour detected from the paint.

Control measures

None proposed at this stage.

F.13 Noise

Noise emissions from the facility will be monitored as detailed in section F.2 below.

Noise emissions fi-om site operations were not deemed to have a nuisance effect on the surrounding environment.

Castle Paints (Tnllamore) Ltd. Page 1 of 7

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c)

Attachment F IPPC Licence Application

Control measures

5, Appropriate maintenance of the paint mixing equipment and also the fume extraction system to ensure no abnormal noise occur.

J Any other mitigation measures proposed by the EPA or the Planning Authority will be considered.

F.1.4 Discharge to Surface Water

There will be one point source emission from the site to the surface water sewer. This location can be sampled during wet weather so that rain water run-off is collected.

Control meusurea

All yard water run-off passes t h u g h grit traps for solids collection prior to leaving the site.

The following control measures are proposcd:

J Bunding around the yard area where raw materials are stored. J Interceptor with shut off-valve for prevention of emergency discharges in the event of

major spills (>ZOlitres chemicals) or potential fire water m-off in the event of a fire situation.

F.1.5 Discharges to Sewer

The discharge to foul sewer from the facility is from toilets and the canteen area only. There are no further measures proposcd here.

F.1.6 Climate

There is no impact to climatc expected with the exception of localised air emissions during paint manufacture.

F.1.7 Cultural Heritage

There is no impact to cultural heritage expected.

F.1.8 Ecology

There is no impact to ecology expected as the facility is located in an existing serviced industrial estate.

Castle Palnts (Tullamore) Ltd. Page t of 7

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Attachment F IPPC Ucencs Application

F.1.9 Human Beings

Castle Paints (Tullamore) Ltd is located within the Cloncollig Inndustrial Estate off the GeashilYPortarlingtm Road (R420) out of Tullamore Town. The Cloncollg Industrial Estate is a mixed industrial/commercial park, with developments such as Aramount Furniture (Furniture sales to general public), Palfinger (hydraulic lifhfloadjng/hmdling systems), Midland Vetinary (vetinary services), Churchad Motors (car sales), C&QES (Engineering Services and manufacture of machinery for concrete and quarry industries) are some of the varied business located in the vicinity of the paint manufacturing facility.

Traffic movements to the site do not have a negative impact on the traffic volume in the surrounding area. Noise monitoring has shown that noise emissions from the facility do not have a negative impact on the surrounding area epecia!ly at the nearest dwellingslbusinesses to the site. Existing air emissions from the paint manufhcturing process have been monitored and are to be assessed with the threshold levels as defined in the VOC fiom organic solvents regulations 2002. However, Castle Paints (Tullamore) Ltd operations are not expected to have a negative impact on the local community.

The company provides a valuble service in providing paint to the engheerhghndustrial and domestic sectors.

The facility has an overall significant positive human impact. ?lese include the provision of employment and paint product to Tullamore town and the immediate surrounding area.

Potential adverse impacts on neighbours, close businesses and the environment include air emissions, noise and general waste production. These have been addressed in this application.

These impacts will be managed and controlled by Castle Paints (Tullamore) Ltd to reduce the impact on l d residents and m u n d i n g environment. Litter will be controlled by ensuring good house keeping measures at the site, handling waste inside buildings, covering waste areas and daily litter patrols at the site boundary.

F.1.10 Hydrogeology

No significant impacts expected from the facility.

The entire site is covered in concrete with drainage gullies directing all surface water run- off to a fluface water sewer network which serves the industrial estate.

J Outside bunding will be established at the site with improvement works made to the impmiability of concrete surface.

J Interceptor with shut of'f-valve for prevention of emergency discharges in the event of major spills (>ZOlitreS chemicals) or potential fire water run-off in the event of a fire situation. ' SpiIlage equipment for localised spills will be established at the site.

Castle Pslnta (Tullamore) Ltd. Page 3 of 7

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These site dcveloprnents will further help to reduce the potential impact of tbe activity on ground and groundwater quality. There are no further mitigation measures planncd.

FA1 1 Landscape

Castle Paints (Tullamorc) Ltd is situated in Cloncollig Industrial Estate (see photo F. 1 . 1 1 below). The site is appropriate to the nature and size of the remaining units in the industrial estate and is not visually intrusive on the surrounding area.

Control measures.

None proposed.

Castle Paints (Tuliamore) Ltd. Page 4 of 7

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IPPC Licence Appkstlon Attac b ment P

Ref Monitoring Location

F.2

Parameter

Air Monitoring

Rear of paint manufacturing area

Inside paint manufacturing area

Outside in yard area

F.2.1 Air emissions from pabt maouafhring process.

Total .VOC Speciated vocs

Particulates

Ambient Total VOC Speciated vocs

Ambient Total VOC Speciated vocs

This will be monitored as part of the proposed licence maintenance progrrilmme..

The following table outlines the proposed air monitoring programme for Castle Paints (Tutlamore) Ltd. Monitoring points are shown on the attached Map F. 1.1

Table F.2.1 Proposed Air Monitoring Programme

A2-1

AA4- 1

AA4-2

Proposed Frequency

Annually

Annually

Annually

SampUng Equipmen tlAnalysis SKC Active Air

Digital manometer 8L Pitot Tube, Temperature probe, atmospheric pressure

As above

Sampling pumps,

probe

As above

It is expected that dust emissions from the site will be effectively controlled by proposed control m e a x e s described in section F.1.1. Air monitoring and analysis will be carried out by a suitably qualified external consultant and laboratmy. Monitoring results will be recorded and submitted in a format that is to the satisfaction of the EPA. The report will highlight any breaches of trigger levels or other limit emission values. In the case of any breach of emission limit, Castle Paints (Tullamore) Ltd will investigate the cause of the breach and strive to rectify the situation.

F.t.2 Odours and ambient dusts

These are not applicable to the Eacility and therefore odour monitoring is not proposed.

Cagtle Paints (Tu1lnmol.e) Ltd. Page 5 of 7

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F.23 Surface Water Monitoring

The following tablc outlincs the proposed surface water monitoring programme. Monitoring points are shown on the attached Map F. 1.1

Table F.23 Proposed Surface Water Monitoring Programme

Ref Monitoring Location Parameter Proposed Sampling Frequency Equipment/Analysis

SWI Outlct to surfacc water PH Quarterly Standard equiprncnt sewer. Conductivity (mS) by special contractor

COD BTEX

DROlMincral oils

Surface water monitoring and analysis will bc carried out by a suitably qualificd cxtcrnal consultant and laboratory. Monitoring results will be recorded and submitted in a format that is to the satisfaction of the EPA. The report will highlight any breaches of trigger levels or other limit emission values. In the case of any breach of emission limit, Castle Paints (Tullamore) Ltd will investigate the cause of the breach and strive to rectify the situation.

F.2.4 Sewer Discharge Monitoring

There will be no monitoring of foul sewer and emissions to foul sewer from the activity.

F.2.5 Groundwater Monitoring

There are no discharges to ground from the facility and therefore no groundwater monitoring is propsod.

F.2.6 Noise Monitoring

The following table outlines the proposed noise monitoring programme. Monitoring points are shown on the attached Map F. 1.1

Table F.2.6 Proposed Noise Monitoring Programme

Ref Monitoring Location Parameter Proposed Sampling

NEl, Boundary and noise L A q , Annually Standard environmental NE2, NE3, NE4 band NE5

Frequency EquipmentlAadysis

noise meter sensitive locations. LAID, bQ, 1/3 octave


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Noise monitoring and analysis Will be carried out by a suitably qualified external consultant and laboratory. Monitoring results will be recorded and submitted in a format that is to the satisfaction of the EPA. The report will highlight any breaches of trigger levels or other limit emission values. In the case of any breach of emission limit, Castle Paints (Tullamore) Ltd will investigate the cause of the breach and strive to rectify the situation.

It is expected that noise emissions k m the site Will be effectively controlled by existing and proposed measures described in section F. I .3 of this application.

F.2.7 Meteorological Data Monitohg

The Castle Paints facility is not expected to have an impact on the local climate - therefore meteorological monitoring is not proposed.

F.18 Ecological Monitoring

The facility is not expected to have an impact on the local ecology due to it’s position within the fully seniced industrial estate, therefore ecological monitoring is not proposed.

F3 Tabular Data on Monitodng and Sampling Points

The Castle Paints (Tulhmore) Ltd proposed monitoring programme, location points and grid references are summarised below.

A Summary Table on all Emission Points is given below:

NEA M 235328 2245 81 Y Noise NE5 M 235 173 224402 Y Noise

A summary of all proposed monitoring locations are shown on the attached Map F. 1.1

Castle Paints (TuUamore) Ltd, Page 7 of 7

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G.1 Raw Materials, Substances, Preparatlons and Energy

Xylene White Spirit

Thinners

Please refer to Tables G. l(i) and G. 1 (ii) in the application form.

10 100 10

4 100 4

80 100 80

Ia particular, a summary of solvent used for manufacturing in 2006 is given below:

TOTAL

In addition, there is solvent materials purchased for resale at the facility, these are as follows;

94

I Material n a m T T o n n e s u s I YO Solvent content I et Solvent (tonnes) I

The facility also uses approximately 1 OOOlitres of heating oil per year to supplement its storage heaters for office heating.

G.2 Energy Efficiency

Castle Paints (Tullamore) Ltd uses electricity for all site machinery and plant and also for inside storage heaten and lighting, The 2006 annual energy consumption was 50,474 kwh for the facility.

The energy in electricity is provided by CH Power, Portlaoise, CO Laois. This company is environmental friendly and approximately 50% of the energy provided is sourced from wind pwer while the remaining 50% is sourced fiom combined heat and p w e r sources (CHP). This energy provider therefore results in a reduced C& emissions for the electricity it provides. Therefore the Castle Paints facility sources its electricity from a ‘Green’ energy provider.

Page 1 of 1

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ATTACHMENT H h T E R I A L S HANDLING

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Attachment H IPPC Licence Application

H.l Raw Materials, Intermediates and Product Handling

All raw materials and products are stored within the confines of the site. At present the storage areas on-site are as follows:

Main storage area inside building (426.41m’). This is used for storage of raw materials used in the paint manufacture and also materials for re-sale. In particular all materials that are susceptible to damage from weather conditions are stored inside here. Shop storage area inside building (77.1 lm’). Similarly, finished products are stored here in small containers. Shop area (240.57m’). This area is a retail outlet and there is storage of paint products and associated chemicals here. This area also holds hardware items and home decor items (fixtures and fittings). The yard area around the site (excluding the car park) is used for storage of solvents and chemicals containing solvents in drums (barrels at 200kg) and some IBCs (1,0001itre capacity). These areas area proposed to be bunded using in-situ precast concrete measures. In addition, it is proposed to erect a bund wall around the entire site (excluding the car park) with a concrete ramp appropriate for entry and exiting the storage areas.

A site layout plan (Drawing CP-LP-01) is attached to this application showing the storage areas at the site and proposed bunded areas to be established.


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H.2 Annual Quantities and Nature of Waste

A summary of the types and quantities is tabulated below.

Waste type and EWCcode Waste timber pallets EWC 15 01 03

Empty metal drums EWC 15 - 01 04 Mixed waste EWC 20 03 01

Source of waste

Packaging from raw materials

Handling method Quantities/tonnes/yr Recovery/disposal

Stored at rearoTsite 24 CRC Ltd, Slanebeg, prior to collection Mullingar, CO

route

Westmeath. W P/04/0 1

Packaging from raw 1 Stored at rear of site 12 As above materials Mixed waste from canteen, sweepings wheelie bin etc I

I prior to collection I Stored in commercial 10 CRS Ltd, Barnan,

Daingean, CO Offaly WP 138-06

Waste plastic Packaging fiom raw Stored in commercial 5 packaging materials wheelie bin EWC 15 01 02

CRS Ltd, Barnan, Daingean, CO Offaly WP 138-06

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Attachment 1.1 IPPC Licence Application

1.1 Assessment of Atmospheric Emissions

The emissions to atmosphere from the facility are confined to the emissions from the fume extraction system associated with paint manufacturing.

1.1.1 Air emissions.

There is no issue of ambient dust emissions from the facility due to the fact that only outside yard storage occurs of barrels, drums and IBCs. There is no dusty material stored or handled outside. All raw materials in powder form are stored inside the building prior to usehale.

In relation to air emissions from the fume extraction system, air monitoring did take place in late August 2007 for particulates and VOC emissions including speciated analysis of the total VOC content. Ambient or fugitive VOC monitoring at locations around the site was also conducted.

A complete revision of this attachment will follow as soon as results are received.

Proposed dust mitigation measures and dust monitoring programmes are discussed in Sections F. 1 of this application.


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Attachment 1.1 Waste Licence Application

I

1.1 Assessment of Atmospheric Emissions

The only potential environmentally significant effects on air quality- from KMK Recycling Ltd’s proposed operations are dust and noise. Existing dust emissions at the site are dealt with below. Existing noise emissions are dealt with in section 1.6 of this licence application.

1.1.1 Dust

Due to the quantity and nature of waste that is proposed to be handled at the site, there is the potential for dust generation, especially in dry weather through, waste unloading, sorting and vehicle movements. Dust deposition monitoring is carried out as part of the licence WO1 13- 02 and reported in the annual environmental reports (AERs).

The addition of D4 and D5 areas to the site will not result and any significant rise in dust emissions or impact from the activity.

Proposed dust mitigation measures and dust monitoring programmes are discussed in Sections F. 1 of this application.

Castle Paints Ltd. Page 1 of 1

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1.2.1 Assessment of Impacts of Surface Water Discharges on the Receiving Water

In relation to surface water drainage, the following occurs:

Surface water run-off from yard areas and the roof of the building is all directed via yard gullies to a drain location at the front of the site and this drain flows to the surface water sewer network which serves Cloncollig Industrial Estate. This eventually flows to the Tullamore River north of the site.

A surface water sample was not taken due to dry weather conditions and therefore during the next wet period, a sample will be taken representative of the surface water quality leaving the site.

A complete revision of this attachment will follow as soon as results are received.


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1.3.1 Assessment of impact on the receiving sewer.

The only discharge to foul sewer from the facility is fiom toilets and canteen (comprising of wash water fiom dishes and wash hand basins) and hence this section of the licence application does not require any further details.


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1.4.1 Assessment of Impact to Ground/Groundwater

There is no emission or otherwise to ground or groundwatek from the facility. The site was purpose build from a green filed site and all areas were concrete covered from the beginning of operations with surface water run-off being served by the surface water sewer of Cloncollig Industrial Estate.

The water on-site is sourced by municipal supply from Offaly County Council.

I There are no plans or requirements to install boreholes or otherwise at the site.

1

I


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1.5.1 Ground Contamination

There have been no detailed site investigations carried out as part of this licence application. The site is covered completely in concrete from the time of set-up. There are no known incidents of ground contamination.

1.5.2 Groundwater Contamination

This section has been adequately covered in Attachment 1.4 of this waste licence application. The site is covered completely in concrete from the time of set-up. There are no known incidents of groundwater contamination.


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1.6 Existing Environment - waste management at the site.

There is no on-site waste recovery or disposal activity.

The only exception to this is the re-use of solvent and water based wash down liquid when cleaning out the paint mixing vats at the site. This is described in more detail in attachment D tables D2.2 and D3.2.

All other waste generated as a result of site activities is recovered and/or disposed of off-site via waste management contractors as described in attachment H.


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Attachment 1.6 Waste Licence Application

1.6 Existing Environment - Noise

Due to the quantity and nature of waste that is proposed to be handled at the site, there is the potential for noise generation, especially through waste unloading, sorting and vehicle movements. Noise monitoring is carried out as part of the licence WO1 13-02 and reported in the annual environmental reports (AERs).

To date, there has been no nuisance noise emissions or complaints at the facility.

The addition of D4 and D5 areas to the site will not result and any significant rise in noise emissions or impact from the activity.

Proposed noise mitigation measures and noise monitoring programmes are discussed in Sections F. 1.3 of this application.

Castle Paints Ltd. Page 1 of 1

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1.7 Existing Environment - Noise

A noise assessment survey was conducted at the facility as part of this licence application.

There were two primary objectives:

o Asscssmcnt of thc noise missions 6om the Castle Paints Ltd. facility

o Assess the current Background Noise Levels in the area

Noise monitoring was carried out to the International Standard IS0 199611 “Acoustics - Description BE measurement of environmental noise”, using a BrUel Kjaer Type 2250 SLM with outdoor equipment that was fully calibrated prior to the monitoring event.

Noise monitoring was carried out on the 7’ August 2007. Castle Paints Ltd. in the Cloncollig Industrial Park does not operate over night; therefore noise monitoring was not carried out overnight.

Weather conditions during sampling were warm with a cool north westerly breeze and clear skies.

Table I.7J Met Eiream Report Birr

REPORTS FROM BIRR WEATHER STATION Date Rainfall Max Min Sunshine Gusts Windspeed

7/8/2007 0 19.5 10.1 12 0 5.9 (mm) Temp Temp ( hours)

The monitoring equipment was manned throughout the sampling period and commentslnotes taken to assist the interpretation and assessment of results.

Sampling was carried out at 2 boundary locations along the facilities boundary and at 5 Noise Sensitive Locations (map below). ENVLROCO Management staff selected these monitoring locations.

The monitoring locations were:

CP NM 001: CP NM 002: CP NM 003: CPNMOO4:

CP NM 005:

CPNMOO6:

CP NM 007:

Rear yard of the facility Front car park of the facility North of the Facility, within the Industrial Park North east of Facility in neighbouring Business Park Centre of Green, in Housing Estate South of the Cloncollig Industrial Park Entmnce to the Gael Schoil, Southwest of the Cloncollig Industrial Park Car parking area of a new housing development, west of the Cloncollig Industrial Park

Castle Paints (Tullamore) Ltd, Page 1 of 11

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CP NM 00 1 b: Re-run of station CP NM 001 CP NM 002b: Re-run of station CP NM 002 CP NM 003b: Re-run of station CP NM 003

c Noise Monitoring Locations - Castle Paints Ltd Facility, Tullamorc, 7* August 2007

Resu Its The complete noise survey is included in the Appcndices. The results are summariscd and discussed below.

Castle Paints (Tullamore) Ltd. Page 2 of I1

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Summary of Site Boundary Noise Levels

Locatio

CP NM 001

CP NM 002

CPNMOOlb

CP NM 002b

ZP NM 003

Start Time

10:07

10:4 1

15:11

15:45

11:16

71

64

71

64

63

Comments

Site Noise: hum of dust control equipment, ‘boiler unit’ running adjacent to the dust control unit, Samsung forklift operating inside and to the rear of the plant building, plant mixer working within the plant, liquids flowing through tubes within the shed, forklift moving a container adjacent to the noise monitor

Background Noise: matetid falling from a container into a chute on the roof of the neighbouring facility, reversing aIarms audible from the UQEMS facility to the east, welding audible though source not identified

Site Noise: vehicle doors been opened closed, hum of dust suppression unit barely audible, people talking, van parking beside the monitor, van leaving, vehicles enterinfleaving the customer car park, vehicle radio playing

Background Noise: reversing alarms, welders been utilised. furniture been removed from a truck, forklift with high rev’s audible, building alarm sounding - short tone potentially lunch aiarm, birds singing

Passing traflic: 57 cars, 25 WE, 14 trucks (including articulated)

Site Noise: Dust suppression equipment humming, fuel unit pumping, forklift operating dout side of plant building Background Noise: material falling into a chute at neighbourhg facility, reversing a l m audible from the CSCQEMS facility, metal been drop@ to ground

Site Noise: People talking, vehicles enteringneaving customer car-park, doors been opendclosed, vehicle alarms been initiawde-activated, jeep left ‘ticking over’ in car park - horn sounding briefly

Background Noise: Tractor parking trailer on side of mad, reversing alarms audible, birdsong. wider audible. forklift with cage been utilised B C ~ I ) S S the road for changing out door light fixture, cyclist with ‘queeky‘ wheel passing monitoring station, tractor leaving nearby premises with trailer, &actor dropping a trailer and reversing nearby miler into adjacent premises, factory alarm sounding (short signal)

Trafic passing monitor: 63 m, 9 vans. 2 trucks

Site Noise: No noise audible from the Castle Paints Ltd. Facility

Background Noise: Tractor parked and left running mar the Midland Vetinary Facility, pallets been loaded onto the trailer - d r o e from B shod height {tractor lefi at - 11:35), birdsang, reversing alarms on forklifts, metal bars been dropped (Palfinger), metal been hammered [Palfinger), maintenance mac- nJnning {unknown equipment source Palfinger), pressure pumps audible at the Tullamore Test and Repair Centre, grass rustling in the breeze

Castle Paints (Tullamore) Ltd. Pagedot11

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Location

CP NM 004

CP NM 005

CP NM 006

CP NM 007

CP NM 003b

Start Time

11:53

12:30

1353

14:31

16:22

67

58

55

62

Comments

Site Noise: Hum of dust suppression system barely audible at times

Background Noise: birdsong, items been dropped to ground outside various facilities, welding audible, doors been openedclosed, traffic passing the monitor, traffic on-Church Road, reversing alarms (most notably arising from the C&QEMS facility), metal been dropped, train horn sounding in distance

Site Noise: No noise audible from the Castle Paints Ltd. Facility

Background Noise: Traffic on Church Road heavy, metal been dropped occasionally audible, activities at the C&QEMS facility audible, kids shouting near the monitor, site alarm (short tone) audible, plane passing overhead, car washing at Church Road Motors audible (power washer) hammering at construction site for new swimming pool audible

Site Noise: No noise arising from the Castle Paints Ltd. Facility audible

Background Noise: Traffic on Church Road, cleaning of pavement outside Church Road Motors with a wide metal shovel audible, building works audible at Church View Housing Estate & at site of the new swimming pool, passing car radios audible, angle grinding audible - source unidentified, rustling of leaves, power-washing of pavement outside Church Road Motors


Background Noise: Construction activities at Churchview, welding at industrial premises, reversing alarms, vehicles entering and leaving the estate, wind rustling the tree leaves


Background Noise: Articulated truck picking up trailer unit at Palfinger, hammering audible from several locations, traffic movements within the industrial park audible, pressure valves releasing, metal been dropped to ground, grasses rustling, site alarms sounding (short signal), truck driving over rough ground adjacent to the monitor - parking close by, articulated truck left with idyll engine at Palfinger facility, Emergency Vehicles audible on Church Road, ‘drill like’ sound arising from Tullamore Test & Repair Centre - wheel changing, vehicle horn sounding outside Midland Vetinary


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Discussion There are currently no statutory limits for the control of environmental noise in Ireland. However, the EPA has issued a guidance note on noise emissions that states, ‘Ideally, ifthe total noise level from all sources is taken into account, the noise level at sensitive locations should be kept below an value of 55dB(A) by daytime. At night, to avoid disturbance, the noise level at noise sensitive locations should not exceed a T value of 45dB(A).’

Activities at the Castle Paints Ltd. facility occurs during the day. Noise sources arising from the plant were identified as:

. Vehicles enterindleaving the site . Personnel enterindleaving building = Pumps and fans operating to the rear of the plant

Mixers within the shed building . The movement of forklift in the rear yard and shed area

Of these identified sources the noise associated with the pumps, located at the rear of the plant, were the only sources to offer a relatively continuous noise. The pump and ventilation unit were only audible to the rear of the plant, with the main shed building and the boundary wall mitigating against the possible spread of this noise source. The operation of a forklift to the rear of the facility was mostly kept within the shed unit, and as such was only occasionally audible outside. ,,

Due to the small nature of the site, within an industrial unit setting, locations for noise monitoring were few. Two stations were established, one to the front of the unit - within the Castle Paints Ltd. customer car park; and one to the rear of the unit - outside the main rear entrance doors to the mixing shed. The narrow avenues on either side of the industrial unit did not offer a safe location to establish monitoring stations during working hours.

Noise Sensitive Receptors were chosen to the north south east and west of the facility. NSR’s were identified by their proximity to the Castle Paints Ltd. boundary and by their nature (housing, schools and public centres given precedence over industrial units). Five NSR’s were identified in the surrounding area. Two within the industrial estate at empty slots, two within housing estates in the area and one outside a gael school.

The site boundaries were monitored twice during the working day, once each in the morning and once each in the afternoon, to assess if there were any notable alterations in noise levels.


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I !


The values for station CP NM 001 for both morning and afternoon were 71 dB (A). As discussed, this station is located outside the primary entrance to the mixing shed to the rear of the 'facility. Noise arising from the mixing of paints and the ventilation of the shed facility were all highly audible at this location. Other noise sources included the movement of a large forklift in a facility to the southwest of Castle Paints Ltd. This station is the furthest removed from other sensitive receivers. The eastern boundary of Castle Paints Ltd. is bounded by a boundary wall into a neighbouring facilities work yard area, to the rear of a neighbouring facility to the south and the turning area and car park area for the industrial units to the north.

Station CP NM 002 show LAeq values of 64 dB (A) during the morning and afternoon monitoring period. Noise sources noted at this station were diffuse and various in nature, ranging from customers arrivingdeparting Castle Paints, delivery/collection truck operating within the industrial park (un related to activities at Castle Paints Ltd.). Vehicle counts were also conducted to assess the number of vehicles passing Castle Paints Ltd. during the monitoring period, these showed a high proportion of cars (over 55 in both cases during the !4 hour period). A general hum of traffic noise arising from these passing vehicles and from the main Church Road was present at this location. Noise arising specifically from Castle Paints was mostly indistinguishable from the activities occurring within the park. Noises arising from the rear of Castle Paints Ltd. facility were not audible at this location.

The closest Noise Sensitive Receiver (NSR) was selected within the Cloncollig Industrial Estate - CP NM 003. This station was established to the north of Castle Paints Ltd on a currently disused site. Due to the positioning of a tractor and trailer outside the Midland Vetinary Facility during the morning station, an evening station was established. Both monitoring events show similar readings with LA^ values of 63 and 62 dB (A) respectively for the morning and evening events. Noise audible at this location had many sources, mostly arising from activities within the Cloncollig Industrial Estate and in relatively close proximity to the monitoring station. Noises earlier sourced to the activities at Castle Paints Ltd. were not audible at this location.

CP NM 004 was located to the northeast of Castle Paints Ltd, situated on disused industrial land in the Industrial Park. This station was positioned to the rear of the industrial park area, with only the repair and services section of Church Road Motors been located beyond the monitoring station on the industrial park road. Noise levels were relatively low. A low hum was occasionally audible from the extraction fan located to the rear of Castle Paints Ltd. Primary noise arose from the passing of vehicles on the road, the movement of vehicles within the industrial park and the operation and reversing alarms from a fork lift in the yard area of C&QEMS. CP NM 004 shows a LAeq value of 52 dB (A).

The green area to the front of a housing estate bounding the south of Church Road was selected as a NSR. The monitor was established approximately equidistant from the main road and the front row of dwelling houses. No noise arising from Castle Paints was audible at this location. Notes detail the primary continuous noise source to be the movement of traffic along Church Road. CP NM 005 shows a LA^ value of 67 dB (A).


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A Gael school located to the south west of the Industrial Park was selected as NSR, station CP NM 006. This station was relatively sheltered from Church Road by the school yard boundary walls and hedging and the timber boundary walls located around the proposed site for the Tullamore Sports Complex located across fiom the monitoring station. Noises sourced to Castle Paints Ltd by boundary monitoring stations were not audible at this location. Primary noise arising at this location were sourced to the cleaning of the pavement outside of Church Road Motors located across the main street, traffic on Church Road and the occasional construction noise arising from the Tullamore Sports Complex building site. CP NM 006 shows a LA^ value of 58 dB (A).

A new housing development - Church View Estate, is been developed to the west of the Cloncollig Industrial Estate. Some sections of this estate have been finished and sold. Station CP NM 007 was located beside a young tree planted in a car parking area to the east of a section of finished development within this estate. Primary noise arising at this location was sourced to the construction works still ongoing within the housing estate and to a lesser extent the operation of equipment and machinery at an unidentified facility located along the western boundary of the Cloncollig Industrial Estate. CP NM 007 shows a value of 55 dB (A). No noise arising from the operation of Castle Paints Ltd. was audible at this location.

Overall noise arising from the operation of the Castle Paints Ltd. business within the Cloncollig Industrial Estate is not audible outside of the facility boundaries. Station CP NM 004, located to the east of the facility was the only location to report any noise arising from the site. CP NM 004 had the lowest LA^ value from the day of monitoring.


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Octave Band Analysis and Discussion

Octave band analysis of noise is the breakdown of the sound pressure readings, as recorded on site, into specific frequency band widths. This enables a greater understanding of the type of noise evident at a site and can give indications to where tonal noise is present. There are two common forms of octave analysis. ‘Full octave analysis’ groups sound pressure readings into frequency readings that cover a full octave. This type of monitoring gives a good general description of how people will perceive a soundnoise. One third octave analysis, further separates the noise reading into ‘/3 octave frequency groupings. Each frequency reading is given in Hz. The frequency reading is the central frequency for each band that is been monitored (i.e. Frequency band 250 Hz covers all sound pressure readings recorded between 167Hz to 3 3 3 Hz).

%

The scope of this noise assessment is to evaluate the noise arising from the Caste Paints Ltd. Facility within the Cloncollig Industrial Estate, Tullamore. From the broadband noise results discussed above, it is shown that noise arising from this facility were only audible at 3 locations, CP NM 001,002 & 004.

Monitoring data for the 3 identified stations is summarised below and the discussion will concentrate on the results from these three stations.

1/3 Octave Results Table 3.2.1 shows the results obtained from the 1/3 octave analysis of stations:

CP NM 001 : Rear yard of the facility

CP NM 002: Front car park of the facility

CPNM004: North east of Facility in neighbouring Business Park

Full lists of results and summary charts for all locations are in the Appendices.


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Table 3.2.1 Summary Frequency Analysis Castle Paints Ltd.

1 Frequency I CP N M 001 I CP N M 1 CP NM 002 1 CP N M (Hz) I dB (Z) 1 OOlb dB(Z) I dB (Z) I 002b dB(Z) 12.5 60 61 66 65 16 1 61 62 66 I 65 20 65 66 66 63 25 73 79 67 69 31.5 70 70 71 66 40 69 69 68 66

I 50 I 76 I 77. I 68 I 71 63 65 63 66 66 80 61 71 63 65 _.

100 68 70 62 63 125 67 67 59 62

12,500 31 32 40 33 16.000 25 26 32 31

I 20,000 18 20 22 20 Red figures indicate an increase of5dl3 to the frequency reading before and after the inc

CP NM 0 0 4

44 42 42 42 43 40 38 37 43 38 32 29 24 21

10 cated result

Discussion of 1/3 Octave Results Monitoring station CP NM 001 shows a general correspondence between the morning and afternoon levels, though specific peaks at narrowband frequencies in the large differ. At 50 hertz both the morning and afternoon level both show a noted tonal aspect in the noise with Lzq readings of 76 and 77 dB(A) been recorded for the morning and afternoon period respectively. This was approximately 7 dB greater than the 40Hz frequency reading and 12dB higher than the 63Hz reading. The most likely source for this tonal noise source is the extraction fan operating outside the rear wall of the Castle Paints Ltd. facility. This fan is utilised in the removal of solvent fumes from operations within the building. Tonal noises were also identified at 160Hz in the

. morning period and at 25 and 500Hz in the afternoon period. These 3 identified tonal I


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frequencies are not recurring in the morning and afternoon stations and are likely to have been once off incidents such as reversing alarms near the facility, movement / banging of metal against metal etc.

Monitoring Station CP NM 002 shows a strong correlation between the morning and afternoon measurements. The only variation is the presence of a tonal aspect in the afternoon at the 50Hz range. The presence of this tonal aspect in the afternoon may indicate the slight increase in the sound pressure from the extraction fan in the afternoon increasing its audibility to the front of the facility. No other tonal aspects were identified in the two monitoring periods at this station.

CP NM 004 was the closest Sensitive Receiver station to have noticed noise arising from the extraction fans to the rear. Analysis of the '/3 octave measurements at this station do not indicate any perceptible tonal increases at the 50 Hz range. 1/3 Octave Analysis at station CP NM 004 does not show any tonal aspects at this monitoring station.

The measurements would indicate that the continual tone arising from the operation of the extraction fan to the rear of the facility occurs around the 50 Hz range. This is highly audible to the rear of the site and shows a notable tonal increase in the measurements obtained at station CP NM 001 (located to the rear of the facility). Other tonal aspects arising from off-site activities were also detected, though the variations in these from the morning and evening would indicate these are of a changeable source. The only noise sensitive station to detect any noise arising from Castle Paints Ltd. does not show any tonal aspects in its recorded measurements.


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Conclusions

1

Environmental Noise monitoring was conducted at and around the Castle Paints Ltd. facility in the Cloncollig Industrial Estate, Tullamore, Co. Offaly on the 7'h August 2007.

Monitoring was conducted at 7 separate locations, 2 boundaries and 5 selected Sensitive Receptors.

Monitoring was carried out fiom 1O:OO to 17:OO during normal working activities.

Noise levels within the Cloncollig Industrial Estate are high with dB (A) recorded.

The highest level of noise arising from the Caste Paints Ltd. Facility arose from the rear of the plant where paints are manufactured. LA^ values of 7 1 dB (A) were recorded to the rear of the facility.

Only 1 SR indicated any audible noise arising fiom operations at Castle Paints Ltd., station CP NM 004, this station showed a LA^ value of 52 dB (A).

values of 63-64

Tonal assessment of the noise arising from the rear of the facility shows a notable increase at the 50Hz level. No stations outside of the facility indicate a notable tonal aspect at this frequency range.

The noise survey at Castle Paints Ltd. facility in Tullamore indicates that the maintenance of the mixing plant and operations to the rear of the facility, the enclosure of primary activities, reduces noise audible at potential SR.

Based upon the noise assessment conducted by ENVIROCO Management Ltd on the 7th August 2007, during normal working operations, noise is not a current concern from the activities currently been conducted at the Castle Paints Ltd. facility at Sensitive Receiver's.

Castle Paints (Tullamore) Ltd. Page 11 of 1 1

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1.8 Environmental Considerations and BAT at the site.

This attachment will be fully completed on assessment of the pending air emissions data from the existing fume extraction system and surface water monitoring data from the discharge point to surface sewer.

Nevertheless, Caste1 Paints (Tullamore) Ltd is committed to ensuring that minimal pollution impacts are caused from their activities. Further to this the following actions will be taken:

0 Bunding measures will be taken to ensure that appropriate containment of potential liquid spills will occur at the site. This has been addressed in attachment H

0 An interceptor with shut-off valve will be installed for containment of the surface water run-off from the site in the unlikely event of fire occurring and associated firewater run-off being generated.

0 Abatement technology will be investigated and used where required on the existing Gme extraction system pending results of the air monitoring events.


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1.8 'Environmental Considerations and BAT at the site.

This attachment will be fully completed on assessment of the pending air emissions data from the existing fume extraction system and surface water monitoring data from the discharge point to surface sewer.



An interceptor with shut-off valve will be installed for containment of the surface water run-off from the site in the unlikely event of fire occurring and associated firewater run-off being generated.

Abatement technology will be investigated and used where required on the existing fume extraction system pending results of the air monitoring events.


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\

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1.8 Environmental Considerations and BAT at the site.

This attachment will be,fully completed on assessment of the pending air emissions data from the existing fume extraction system and surface water monitoring data from the discharge point to surface sewer.



0 An interceptor with shut-off valve will be installed for containment of the surface water run-off from the site in the unlikely event of fire occumng and associated firewater run-off being generated.

0 Abatement technology will be investigated and used where required on the existing fume extraction system pending results of the air monitoring events.


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Attachment J IPPC Licence Application

J. Contingency Arrangements

1. Fire

Castle Paints, (Tullamore) Ltd propose the following fire preventative and action measures for the site:

a

a

a

a

a

Current and hture electrical installations are to be flame proof and installed and tested to the highest international standards. An inventory of fire extinguishers will be located at strategic points throughout the site. These fire extinguishers will be serviced and checked on a scheduled basis. The site will be served by water supply from the existing site and there will be fire

hydrants located around the site where required. The existing emergency response procedure located in the company safety statement will

. be up-dated to include environmental concerns. Emergency contact numbers (including after hours numbers) are to be posted at locations throughout the building in the event of an emergency situation.

\

In the event of a small localised fire outbreak during working hours, staff would attempt to put out the fire. Should the fire become uncontrollable, staff will call out the fire brigade and evacuate the building.

1.1 Firewater run-off

The water used to extinguish a fire (fire-water), will contain dilute quantities of chemicals affected by the fire. Unless the contaminated fire-water can be retained on site, it can cause pollution to surface water, sewers, soil and groundwater. If a significant risk exists for firewater to leave a site and cause pollution, then a Risk Management Programme must be implemented. This programme will outline the actions that must be taken in order to reduce the risk of fire-water polluting the environment.

A Risk Management Programme will typically include the implementation of management systems and engineering controls to reduce or eliminate potential hazards or sources of pollution. Engineering techniques to help minimise the spread of fire-water contamination include;

Underground storage tanks 0 Above ground storage tanks a Drain covers 0 Cut off valves on sumps

Absorbent booms and materials

Castle Paints (Tul1amore)Ltd Page 1 of 2

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Castle Paints (Tullamore) Ltd propose to install concrete bunding around the entire yard area of the site with concrete ramps for access at the palisade gates of the facility. In addition, covers appropriate to block any water from entering the surface water drainage system will be placed over the surface water grit traps to retain all water above ground in the event of a major spill or fire water generation. 1

2. Spillages

These will be handled by employees where they occur using absorbent booms and materials. Employees will be trained in on their use and spill kits will be maintained around strategic locations at the site for use.

3. Emergency Equipment Breakdown

These contingency events will be handled by management as soon as is possible depending on the circumstances.

4. Emergency Contact Numbers

These will be posted at the. facility in due course.

I I

Castle Paints (Tu1lamore)Ltd Page 2 of 2

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,

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Attachment K IPPC Licence Application

In the event of decommissioning the facility, Castle Paints (Tullamore) Ltd will follow the procedures as defined under the proposed granted licence. To financially underwrite the decommissioning of the activities on the site Castle Paints (Tullamore) Ltd will arrange a closure bond with the Agency for these eventualities. This bond will be assessed in the near future by means of an environmental liabilities risk assessment and subsequently will be arranged with the EPA as the appointed site regulator.


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Y

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L. Fit and Proper Person.

Neither the applicant or other relevant person has been convicted under the PoE Act, the Waste Management Act 1996, the Local Government (Water pollution) Acts 1977 and 1990 or the Air Pollution Act 1987.

The management at Castle Paints (Tullamore) Ltd has been involved in paint manufacture for several years to date and are well experienced at this activity.

Castle Paints (Tullamore) Ltd is dedicated to meet financial commitments and environmental protection measures as may be required in the course of the licence being granted with conditions attached.

In relation to the potential to exceed any air or water quality standards as a result of emissions fiom the facility, Castle Paints (Tullamore) Ltd will access this issue in as soon as air and water monitoring data are received and compared to all relevant standards.

Castle Paints (Tul1amore)Ltd Page 1 of 1

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APPENDIX I

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EPA Export 25-07-2013:22:06:07

I _I

I- ---

No. 106251

I Hereby Certify

//in! .-. I . CASTLE ... PAINTS (TULLAMORE) LIMITED ..........................................................

LlyI

1983

is this clap lncorpcmred under the Companies Acts 1963 LOX=& and that the Company i:, Limil'cd.

T w e n t i e t h March Giwn under my ! m r d of Dub!in, ihis ....................................... dcy 01. ............................................

Otic Tirviaorrrl ,Vine Hicticfrtu' and.. ... ?%h.tYrfkY?. ..................

127.50 Fees and Deed Stamps f .................................

Stamp b u t y on CgpiraI E .................... 1.00 ........ , . ....... . , ~

Registrar of Ccrnpanies.

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APPENDIX 2

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\lhlTC I TI7 THY&\ Tel.: (0506) 51 583/51453 Fox.: (0506) 51 776 b I

Cloncollig Industrial Estate, Church Rood, Tullamore, Co. Offaly

Directors: Brendan Spollen, Eileen Spollen. Registered Offke: Cloncollig Ind. Estate, Church Road, Tullamore, Co. Offaly. Registered No. 106251.

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APPENDIX 3

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APPENDIX 3a

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SITE NOTICE


Notice is hereby given in accordance with the provisions of the Environmental Protection Agency Acts 1992 and 2003 that Castle Paints (Tullamore) Ltd, Cloncollig Industrial Estate, Church Road, Tullamore, Co. Offaly will apply to the Environmental Protection Agency (EPA), Johnstown Castle Estate, County Wexford for a licence. The licence application relates to the operation of a paint manufacturing facility located at Cloncollig Industrial Estate, Church ad, Tullamore, CO Offaly (National Grid Reference: E23523 1, N224569).

The class of activity to be carried out by Castle Paints (Tullamore) Ltd as defined in the First Schedule of the Environmental Protection Agency Acts 1992 and 2003 is

'Class 12.2.2 The manufacture of coa capacity to use at least 10 tonnes per year

Is in processes with a

* A copy of the licenc application and further information relating to the e fbrnished by the Agency in the' course of the

tion of the application, will, as soon as is practicable after receipt by the Agen , be available fo spection or purchase,

' es of the Environmental Protection Agency, PO Box stown Castle Estate, Co. Wexford during ofice hours.

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APPENDIX 4 8

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EPA Export 25-07-2013:22:06:07

1 1 I ,

I

1. PRODUCT AND COMPANY -ATION

PmductNama Intended- -- Addrees

CO- PhaneNumber Fax Number Emergony Pbone Number

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EPA Export 25-07-2013:22:06:07

mNE loo 441 150 882 OEssk

ETHYLBENZENE loo A41 12s 552 Ms

NAPrnPrnOLEUM 800 OES HVDRODESULFURQED HEAVY

OES

CHROMIUM (VI) COMPOUND (an Cr)

Ox15 MEL

2

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EPA Export 25-07-2013:22:06:07

. - * .. . $

14. TRANSPORT INFORMATION

R-Phmnae/S.Phraaea wed RlO FLAMMABLE. R l 1 HWHLVFLAMMABLE. R20 HARMFUL BY tNHALATlON R Z W l HARMFUL BY INHALATION AND IN CONTACT WITH SKIN. R2QRMB HARMFUL BY INHAUTlON AND IN CONTACT WITH SKIN ALSO

IRRITATING TO SKIN. R33 DANGER OF CUMULATIVE EFFECTS. R36 IRAITATWOTOEYES R3W7BB IRRITATlNG TO EYES, RESPIRATORY SYSTEM AND SKIN. R37 R9a IRRITATING TO SKIN. R40 R61 R62 R63 R85

Smm 523/98

MmB

SSW7 S 4

S53

POI P90 cantalrurlead. shauldnotbeussdonsu~lhatamwtobechewed

P95 ResMeted to pnrlesplanal USB(P

IRRITATING TO THE RESPIRATORY SYSTEM

POSSIBLE RISK OF WRNERSIBLE EFFECTS. MAY CAUSE HARM TOTHE UNBORN C H U POSSIBLE RISK OF IMPAIRED FERTlLrrY POSSIBLE RISK OF HARM TO THE UNBORN CHILD HARMFUL MAY CAUSE LUNG DAMAGE IF SWALLOWED.

Keap container ti~hlly dosed and In a well ventlkted p h Do not bmethe spray. h case 01 W i t vendlation war suitable respiratory equipment. When spreylng, do not breathe spray. wearnuitable pmlectim squlpment. Wear suitable ptactive clothmg end gloves. tncaseof fim usealcohol resistant foam, carbon & M e , powder or water

1 646 E % ? i or if yDu unwell, rnwd edvice irnrnedietety. Avoid expowrre - obtaln Bpedal InsuUclbms before ~ i e .

More use, referlhe eefety data eheet.

ocsuckedbychtldren.

. 18. aTnER INFORMATlON I

Name XYLENE

Substances whkh should appear onthe label

LEA0 CHROMATE

. ,. ...

Stack Produet M Speciela from Mlxlng Scheme I leaded and unleeded cdoura

MATERIAL 8AFoy DATA SHEET Veralon 1.W 2O00,lS Mowmkr I ~ I FAST DRY QLOSS n

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I

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EPA Export 25-07-2013:22:06:08

160 662 OES Sk 100 441 XYLENE ETHYLBENZENE 10 441 125 552 OES NAPHTHA PETROLEUM 800 OES HYDRODESULFERRED HEAVY

General Wannatlon 1.

2. 3.

4.

TWA Is the long term exposum flmil based w a n 8 hour lime wdghted amwperlod. STEL is the short term aposure lhnit d 15 mlnutes. W lnldicates a risk of exposure thm@ the skln. %en' Indicates a respiratory d t i s e r . OES Micams O ~ ~ p t i ~ w l EYPOSU~ Stancbrd: MEL lndlcates a Maidmumwure Urnit. OEL's am taken h m the cunent version of E W . excapithose marked 'SUP whlch am a d p d by the tuppller o f thesubslame.

For epmpd produda the 8 hour M A ' s ere:- RESPIRABLE PARTCULATES 4 mgkum PEL) - TOTAL INHALABE PARTICULATES lOm$cu.rn W L )

P.T.O. . .

. ... . ., . ... .. , ... . ......

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EPA Export 25-07-2013:22:06:08

cdwred Tvpical of q4me 138 - 142 28 -2Bc (dosed alp) 1 .o bnmisdble 0.83Kpe e 2oC 12 Flammable 480 c Heevkrthansir

GeneralhlOnlWh U r n the Wormatkn pmlded In rmS eefetydata sheet edvice should be obmined trom the relevant airrvomment agency whether the Spectal Wasb RegulacronS *. 14 TRANSPORT INFORLIATION

UN N u m r 1283 UN Prom Shlwina Wune PAINT .. - UN C L UN Pddng Qmup ADRlRlDCka ADRlRlD ltern No. ADRlRlb H d Id. Number IMW C h a IMW m l n g Group UIWEmeNumber

3 IU 3 31 (cl 30 3 111 345' i t o i o 3 595 The produd leexmptbyvirtue of Par! 111. Gchedule 1 of CDG (CPU due to soltdshrtscosny. Trampo~i wMn the usars p m h Always transpod In dosed confainen that am upr(gm and secum. Er)sure that persans -the pmducl knowwhst todo in the event d d e n t orepilm. Enusn that drivers heve adequate balning.

RPh~I8phrase9uSed R10 FLAMMABLE. R2MYIKde HARMFUL BY INWTION AND IN CONTACT WITH SKIN ALSO

IAL SAM DATA SHEET FAST DRY ZINC PHOSPHATE PRIMER HIGH BUILD

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Speclal Hazards

P.T.O. . .

. . . . . . . . . . . . . . . . . ... ... ... . . .:. - ,j...=

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EPA Export 25-07-2013:22:06:08

10. STABILITY AND REACTRlCrY

StaMe under the mannmended atorage and handlhg mndltlons (See SeCtlOn 7). -firrv

10. STABILITY AND REACTRlCrY

StaMe under the mannmended atorage and handlhg mndltlons (See SeCtlOn 7). -firrv

12. ECOLOGICAL INFORMATION Gmerfll lntwmetkn

There le nodam in the pmdua Itself. See alsosectlons wand 19. Thlsproduct should no! be elbwed lo enter dralns ar m e r ~0~1888. or be depDslted where lt can a W gmnd orsuc$ce wlatere. TheAirpdlut&mconbd mqulmnmtsofthe mguhtbm made undarths Environmental Rotection Act mayapplvbthe u58 of thb product

13. DISPOSAL ProducVContsinorMsposel

Do notalbw Inlo drains or water EOUW OT dispose of where ~mnd or surfece waters maybe affeded Wastes, InclUQng emply conlahers, are eartrdled waett#r and should bedisposedof in accordance with the ngWiom made underthe Contml d Mution Aci end the Emriconmentsl Pmtaaion Act

UN CLase UN P d n g Qr#rp ADRlRlDClese ADRRUD ltem No. AMI/RID Hasard Id. Number IMDQ Clma

I b l ~ E m ~ N u m b e r IblDQ MFAQ Tabh Number UK Tmnsporl CleesMtetkn TremmrdNumbwTEC(R) General I-on

IMW PnclolgIw omup

1s. REGULATORY INFORMATION

The information wntainsd in this safety data sheet does not aincdhm the users

EC Symbols - Flammable XnHarmfUl R P m R10 R20121m38 8 Phrase8 so7m s23/38 s 3 e m * P PluaaM PO1

S- whlch should appear on the lrbd Name XYLENE

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EPA Export 25-07-2013:22:06:08

SLln

specld Hazlvde

. . , . . . . . . . .

. .

6. ACCIDENTAL RELEASE MEASURES

substance * ExpowreUmits 8 Hri? 16Mln STEL Note ppm rng/ar.m ppm ma/cu.m

150 662 DES Sk XYLENE 1w 441 ETHYLBENZENE 100 441 125 !is2 MS NAPHTHA PETROLEUM 800 OES HYDRODESULFERRED HEAVY

Gmmlal wonnatlon 1.

2. 3.

4.

TWA Is the bng lenn exposum limit based onan 8 hour time weighted nveragepeflod. STEL is the 6ho11 term exposum lid of 16 mlnuteo. 'sk' InTdia&s a rlsk Or wposure throt@ the skln. 'sen" hdicates a raspltabry d t i s e r . OES M!sa& Occupational Exposure Standard: MEL indicates a MaxhwmExposure Limit OEL's am taken horn the mmnt version Of E M , excapt lhose marked SUP which am ass@& by the SUpplleC of the Bubstance.

For sprayed produds the 8 hour TWA's em:- RESPPlABLE PARTCUIAIES 4 mg/cum PEL3 - TOTAL INHAMBE PARTICULATES [email protected] (OW

P.T.O.

. . . . . . . . .. . . . . .. a

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GmeralIn(0rmatlon Using the hfandon pmvided In Uds safety- sheet edvice ehould be obtnlned h m *. 14 TRANSPORT JNFORlllATlON

&want eiinvomment aOencywheUler the S p a Wasts Repletions

UN Numbor UN Prqmr Shlpplns b m s UN Claa9 UN P d n g amup ADRlRlDCluaa A M D )tern No. AMllRlD Hazard Id. Number IMW Elese IMD(PPncka@npomUp WDQEmoNumbar IMDQ MFAQ Tabh Number UK Tnnsporl Claseifkmlon Tfemavd IuranberTEC(R) Genemi Intonnstlon

16. OlHERlNFORMATtON

RPh~/&phraeeeuned R10 FLAMMABLE. &&llRse HARMFULBY NHALATtON AND IN CONTACT WilH SKIN ALSO

IRRITATING TO SKIN.

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”

APPENDIX 5

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*I..

ORRAMCE HIGH SPEED )ISPERSERS

bnanco High Speed dlspereers have been josigntxl and developed lo fullll dieoarslng md mixing requirements under present day sondltiane. In marly processes significant advances have been enected by the hlppllcation of High Speed OiSpeE9E resuttlng in a marked inarease In eWnOml0 produdon combined with uniformity and hlQh quelity of product,

The hlgh standard of dlaperslon obtdned Is duo to the design of the Dispersion Rotor, #Mined with the engineering technlcws whlch are to obtain ailiclent variable and high sped operetlon.

The Hydraulic fransmission ernptoyed on Torrance Dlsprsers and Mixers enables inf\nite\y variable speed tn be applied 10 the rotor from mm up to full speed.

Hydraulic transmission ensur8s accurate fipaed control and automatic proteeHun against m b a d . The process control being accurately eppliod in accordance with labordoy control and formulation.

Torrance manutaoture a full nnge oi Disperser6 .and Mixers, the smarlest belng the Iaboratory Unit with 1 h.p. drlva the lergest sbndard unit having 100 h.p. drlve. Higher hose-power up to 150 h.p. can be suppl~sd,

0) Artlsts' Golouts

ibllgation,

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O!SP ERGIERMASCHINEN MIT LElSfllNOEN YON 78,51cW (25 PSI bis 4SkW (60 PS)

Die Drdizahi IURt vich irn Berdch w m Stillstand b$ zum Vallwert s~wfenias regeln, die Bedicnungskomole Isi far Hondsclioituiiy der KrsWbertragung und die RotBZigung der hydroufischen Hebevor- flzhtung for Dlsper#ierkopf rind -rotor ariagaiagi. Der KopP der Merichirte ist Im Wlnkei von ungef8hr 270e bewsglfth, DIG .4ntrisbreinhait kann je nzlch dun Gcgcbcrhoirsn des Dorrkbs a~ I beliebiger Sterid aufgosral!t wcrdcn, b wird fur ouurolrhendo KOlclUng yesorgt. @ai hohen Umgshurrnstemperar~i~~n kann zusilbiicha Ktihiung varQe.s&tin werden. In vielen RIIwt sfnd Dkpergkmnaschins und Art- :ricbsoinhcit iwccks elnfathtr Handhabung und Insrallatloh a d einer gemeinoamen GrundphlTtj uniergebracht. lm Somjaff~ll alnd auf Wunsch ouch hahero brehrahten nsOJgfich.

Die RotorwctllQ van Torrance Ble(pen- dispergIArrnasahincn wird gowohnlich hert- verhromr.

2.. :. .. ,. . ...._.._ .,..,... .:

18.5kW (25 h 1 to 4 kW (60 hp1 DISPERSER$

The speed range is infinitely varlable from zero to fliil, tho corltrol console is arranged for mnanual drive transmission, arld the hydraufrc lift for raking the hesd and mTDr The head of The Disporam has a traversc of approximarely !270°. Tho hood pCiwer peck can be sltsd in any convenient POdtiQn to sui% partiouiar ~ l t a reqiiiromclnrs. Ade~iista cootlng is amtired. For hlgh aiiibient rwnperaturos addinonel c o o i ~ n ~ can be provided. In many 1x313;; I ~ P Dkper6Qr end Power Pack are supplied mounted on zi coniblned st001 bassplxte for saey handling a i d installotion. For special duties, higher speeds can be incorporrarsd it ruquirutc.

It Is usual far tho rnror shafr orr all Torronoe Csviration Dffipotsur:. tu bo flnlahed with B hnrd chrome depo&.

DISPERSEURS 18,s kW (25 CI 45 kW 6 0 CV)

Lu gernme de vitesses esi itlfinirnent verioblc de 2bro B la vitwr? nwxlmalo, le pannnau do commando ast diepose pour cnnirnande manuclle de Is transmimion. ur pour I'ectionncment dit v4rin hydfauliqcJe de nlevbment de la thre er du rator Lq t6te du dispsrssur a UT! mouvement transversal d'enuiron 270°. Ln groupe mO?eur pcut CtrR s h e dans n5rnporle quo1 endroir pretlaue, eelon 1a configuration du elre. Un refroldissement odbquat est assurt-5. Pour bs tornperatures ambiantas blevbea, now pouvuns fortrnlr UTI tefraidioacmont oUppl8mentoiro. Dnns de nornbrwx cas, I? diaparscur ot It: graupe: rnoteur sont fournis dQj& rnorttbs ensemble sur un socls on DCbr pour faciliter la manutention et i'installation. Pour la$ he- soins sp&ciaur., des vitcssss plus Olevbes peuvont lncorporbos si n8cossalre.

II est hobittrel de revMr d'une JGpusirion de chrome dur Yart?re dlr rotor, oeia sur tous IPS disperseurc Tarranca.

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I .

1

I

- .. .

0

*I* I A1 b . J

. .

P2 POTOR

Advantegea. Because these Shear Rotors do much ot the Dispersion operatlon in the rotor flight pattern rhe dlschargs speed is bwor than that required when dlspe6ic)n L solely depentlenl on shear produced by dlscherge . veloclty. These Rotors utilise hydraulic shear to glve wual or superior results at lower apeeda Lower epeeds reduce wear.

P2 and P7 DISPERSION ROTORS

For Dkpersing, Dissolving, Mlxing, Emulslfying

Tom- Dlspesion Raton have been specifically deslgned to appty cancontrared power rot ‘maximum results in minimum time’ gwcesslng, These blades also impart a rotallonal fald over dffiulation b the batch tu continuously move ail tho product through .the high shear mne.

Hyrlraullc $near. Pmduct leaving ma mrcw enters the slower rnovtng b m h in the tank. The velodty differentials comblned with me resistance ol the liquid media to movement

Plus Features. Cower speed, lower power aonswnption and lower produot temperature rlse ate plus featum when pmesslng with these Rotora

SAFETY INTERLOCKS

Special features a n inmpomtted suoh cs automatic control to enbure that the rotor cannot be started until the mntalnsr ts in position and the rotor within the canfines of the cantalner Safety matures also Incorporate guarding of exposed shaft and provkton of associated vessel covers, with the complete system meeting the requiremuts of the U.K. F~Morv InspeMorate and the Heelth 8 Safety

coo rpl

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c

APPENDIX 6

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. -

fin

?i

. . . , . . .

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. .

Cleaned Air Outlet

Shaker Ma;or (Either side)

---.. x. \

Dirty-Air Inlet (Either side or rear \

Fan Chamber

//

j type filter element /

ck-Release Seal

OBSERA%UON PRINCIPLE Dust-ladon air enters tho hopper section via the dirty-air iolet where some pre-separation takes place. Heavier particles frdl di-ectty into the collection bin whde the fine dust is carried up onto the filter element to be retained on ihe outer surface 'he ctearr air passes throu h the filter into the fan chamber from where it is discharged either beck into the working envirnnmenteor to atmoepaere dopending upon the nature of !he dust being collected.

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380.i: A 4 F 1: E 4 For Shaker Access Motor Cover

+--+ - 3 8 0 ' For Shzker .Motor Cover Rernavol Removal V

m

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e

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.

APPENDIX 7

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i

Q

Noise Report for

CASTLEPAINTS LTD. CLONCOLLIG INDUSTRIAL ESTATE,

TULLAMORE, Co. OFFALY.

August 2007

printed on Recycled Paper

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Castlepaints Ltd, Tullamore IPPC Application

Noise Report August 2007

ENVIROCO Management Ltd I

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Castlepaints Ltd, Tullamore IPPC Application

Table of Contents:


1.0 INTRODUCTION .................................................................................... - 1 - Environmental Monitoring ................................................................................ - I -

NOISE SURVEY ............................................................... ..................... - 2 -

Results ............................................................................................................... - 3 -

Discussion ......................................................................................................... - 6 - OCTAVE BAND ANALYSIS AND DISCUSSION ....................................... - 9 -

1.1

2.0

2.1 .

2.2

2.3

Methodology ..................................................................................................... - 2 -

3.0

3.1

3.2

3.3

SCOPE .............................................................................................................. - 9 -

'/3 Octave Results .............................................................................................. - 9 -

Discussion of 1/3 Octave Results .................................................................... - IO -

CONCLUSIONS ................................................................................... - 12 - 4.0

List of Tables: 2.1.1 Met Eireann Weather Data - 07th August 2007

2.2.1 Summary of Noise Levels at Boundary Locations - Castle Paints Ltd. Tullamore

2.2.2 Summary of Noise Levels at Noise Sensitive Locations - Castle Paints Ltd. Tullamore

3.2.1 Summary Frequency analysis - Castle Paints Ltd.

List of Figures: 1 .O. 1

2.1.1

Site Location Map - Castle Paints Ltd, Tullamore

Noise Monitoring Locations - Castle Paints Ltd. Tullamore

Appendix

A Noise Results and Charts

ENVIROCO Management Ltd I1

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Castlepaints Ltd, Tullamore IPPC Application ,


ENVIROCO Management Ltd

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EPA Export 25-07-2013:22:06:09

Gib Integrated Pollution Prevention and Control (IPPC ... · This form is for the purpose of making...

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Transcript of Gib Integrated Pollution Prevention and Control (IPPC ... · This form is for the purpose of making...