GENERAL INFORMATION INSTALLATION DRAWINGS

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USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598A Crane Co. Company

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Submersible Accessories

GENERAL INFORMATION INSTALLATION DRAWINGS

A. Panels and Electrical Accessories: Control Panels - Submersible Non-Clogs & Effl uent

Stealth Grinder Control Panels

Starters & Contactors

Alarm/Disconnect Panel

Alarms

Capacitor/Relay Packs

Pump Monitor Relay

Level Controls

Junction Boxes

B. Break Away Fittings 1¼" Thru 3" BAF, Standard & Non-Sparking, Vertical Discharge Pumps

Pump Stands

1¼" Hydromatic Adapter

2" Hydromatic Adapter

1¼" & 2" C-Channel, Moveables & Intermediates

3" & 4" Close Adapters

3", 4" & 6" BAF's - 3x3, 4x4, 4x6, 6x6

4" Moveable BAF-4, BAF-E4

4" Hydromatic Adapter

3", 4", 6", 8" & 10" Flygt Adapter


8" & 10" BAF's - 8x8, 10x10


Intermediate Rail Supports

C. Basins and Mechanical Accessories Basins, Covers & Accessories

Access Doors

Valves

Pump Hoists

Lifting Chain

Direct Burial Cable

Padlocks

Flexible Discharge Hose

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Control Panels & Accessories

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FILE: SIMPANEL

Specifi cationsSimplex Versatrol Control Panel

For Submersible Sewage & Effl uent Pumps

SCOPE: The pump manufacturer shall supply a completely self-contained simplex motor control panel. The control panel shall provide short circuit and overload protection for the pump.

ENCLOSURE: The simplex motor controls shall be housed in a NEMA 3R enclosure. The enclosure shall be formed of 14 gauge, G-90 galvanized steel, with all surfaces phosphatized, then fi nished inside and out with ANSI 61 gray polyester powder fi nish. A full width drip shield is formed into the top cap to prevent standing water from dripping into the interior when the door is opened. The door is mounted to the enclosure by means of a stainless steel continuous piano hinge with a stainless steel hinge pin. Removal of the door can be accomplished by removing the hinge pin. Captivated stainless steel screws hold the door in the closed position, and a hasp and staple are providided for padlocking. Weld nuts support the removable aluminum componet mounting panel. The removable aluminum panel is to be drilled and tapped for component mounting. The enclosure shall have external mounting tabs for wall mounting. The enclosure conforms to the National Electrical Manufacturers’ Association (NEMA) standard for type NEMA 3R (Raintight and Sleet/Ice Resistant) enclosures, and listed by Underwriters Laboratories and Canadian Standars Assoctiation.

INTERNAL COMPONENTS AND WIRING: A thermal magnetic circuit breaker shall be provided to protect the motor from short circuits and to serve as a motor branch circuit disconnect as required by the NATIONAL ELECTRICAL CODE (NEC).

A magnetic starter shall be provided for the pump motor. The starter shall be equipped with a three (3) pole bimetalic overload relay withambient compensation and Class 10, quick trip heaters. Heaters must be properly sized for motor load. The overload relay shall provide the terminals for connection of the pump motor cable.

A control transformer shall be provided to supply 115 volts for the control circuit. The transformer shall be a continuous duty, machine tool type, sized to meet the load requirements of the control circuit. The transformer primary shall be connected to the load side of the circuit breaker. One side of the secondary winding shall be grounded to the component mounting panel.

A two (2) pole, 600 VAC, 30 ampere rated fuse block shall be provided for transformer primary winding; a one (1) pole, 250 VAC, 30 ampere fuse block will be povided for the secondary winding. Fuses shall be sized to protect the transformer in accordance with requirements of the NEC.

A terminal block shall be provided for connection of level controls and other control wiring as required for proper pump installation.

The control shall be equipped with a Hand-Off -Auto selector switch and an amber run light, mounted on an aluminum plate under cover of the enclosure door. The selector switch shall be a toggle type with screw terminals rated 250 VAC, three (3) amperes. The run light shall be 1/3 watt 115 volt neon type.

The control shall be wired in accordance with all applicable requirements of the NATIONAL ELECTRICAL CODE. Control wiring shall be sixteen (16) AWG red for control ciruits and white for neutral grounded conductors. Power wiring shall be a minimum of 14 AWG black. Each conductor shall be numbered. The ends of all wires shall be tinned with 60/40 lead tin alloy solder. All wiring shall be performed in a neat and orderly manner.

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Specifi cations Duplex Versatrol Control PanelFor Submersible Sewage & Effl uent Pumps

2/05

SCOPE: The pump manufacturer shall supply a completely self-contained duplex motor control panel. The control panel shall provide short circuit and overload protection for the pumps. An alternator shall be provided to alternate the lead pump duty between the two pumps on successive cycles.

ENCLOSURE: The duplex motor controls shall be housed in a NEMA 3R enclosure. The enclosure shall be formed of 14 gauge, G-90 galvanized steel, with all surfaces phosphatized, then fi nished inside and out with ANSI 61 gray polyester powder fi nish. A full width drip shield is formed into the top cap to prevent standing water from dripping into the interior when the door is opened. The door is mounted to the enclosure by means of a stainless steel continuous piano hinge with a stainless steel hinge pin. Removal of the door can be accomplished by removing the hinge pin. Captivated stainless steel screws hold the door in the closed position, and a hasp and staple are providided for padlocking. Weld nuts support the removable aluminum componet mounting panel. The removable aluminum panel is to be drilled and tapped for component mounting. The enclosure shall have external mounting tabs for wall mounting. The enclosure conforms to the National Electrical Manufacturers’ Association (NEMA) standard for type NEMA 3R (Raintight and Sleet/Ice Resistant) enclosures, and listed by Underwriters Laboratories and Canadian Standars Assoctiation.

INTERNAL COMPONENTS AND WIRING: A thermal magnetic circuit breaker shall be provided to protect the motor from short circuits and to serve as a motor branch circuit disconnect as required by the NATIONAL ELECTRICAL CODE (NEC).

A magnetic starter shall be provided for the pump motor. The starter shall be equipped with a three (3) pole bimetalic overload relay with ambient compensation and Class 10, quick trip heaters. Heaters must be properly sized for motor load. The overload relay shall provide the terminals for connection of the pump motor cable.

A control transformer shall be provided to supply 115 volts for the control circuit. The transformer shall be a continuous duty, machine tool type, sized to meet the load requirements of the control circuit. The transformer primary shall be connected to the load side of the circuit breaker. One side of the secondary winding shall be grounded to the component mounting panel.

A two (2) pole, 600 VAC, 30 ampere rated fuse block shall be provided for transformer primary winding; a one (1) pole, 250 VAC, 30 ampere fuse block will be povided for the secondary winding. Fuses shall be sized to protect the transformer in accordance with requirements of the NEC.

An electromechanical automatic alternator shall be provided which will alternate the lead and lag pumps at the shut-off of each pumping cycle. The alternator circuitry shall provide means to start the lag pump in event the lead pump capacity is less than the infl ow or the lead pump fails.

A terminal block shall be provided for connection of level controls and other control wiring as required for proper pump installation.

The control shall be equipped with a Hand-Off -Auto selector switch and an amber run light, mounted on an aluminum plate under cover of the enclosure door. The selector switch shall be a toggle type with screw terminals rated 250 VAC, three (3) amperes. The run light shall be 1/3 watt 115 volt neon type.

The control shall be wired in accordance with all applicable requirements of the NATIONAL ELECTRICAL CODE. Control wiring shall be sixteen (16) AWG red for control ciruits and white for neutral grounded conductors. Power wiring shall be a minimum of 14 AWG black. Each conductor shall be numbered. The ends of all wires shall be tinned with 60/40 lead tin alloy solder. All wiring shall be performed in a neat and orderly manner.

FILE: DUPPANEL

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Specifi cationsSTEALTH™ Simplex, Wall Mount

For SGV, OGP, OGV & BLADE Grinder Pumps

GENERAL:A wall mounted control panel shall be supplied with each station. All control panels shall be UL Listed to meet Standard UL 508A. Each panel shall be constructed with a padlockable NEMA 4X non-metallic enclosure and utilize stainless steel hardware.

SIMPLEX CONTROL PANELS:The control panel shall include as a minimum: circuit breakers, fuses, terminal strip, ground lug, capacitors when required, IEC rated motor starters, relays, alarm silence button mounted on enclosure, and internal push to run button.

HIGH WATER ALARM DEVICE(s):Each control panel shall include a visual and audible, with silence, high water alarm device. Alarm circuit shall be separately fused from motor control circuit. The visual alarm shall be a red fl uted lens mounted to the top of the enclosure in such a manner as to maintain rain-proof integrity. The 90db audible device shall be capable of being de-activated by means of a NEMA 4X silence button mounted on the exterior of the enclosure. Visual alarm will remain on as long as a high water condition exists in the basin. Both visual and audio alarms will automatically reset when the high water condition subsides.

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Specifi cationsSTEALTH™ Duplex, Wall MountFor SGV, OGP, OGV & BLADE Grinder Pumps

GENERAL:A wall mounted control panel shall be supplied with each station. All control panels shall be UL Listed to meet Standard UL 508A. Each panel shall be constructed with a padlockable NEMA 4X non-metallic enclosure and utilize stainless steel hardware.

DUPLEX CONTROL PANELS:The control panel shall include as a minimum: circuit breakers, fuses, terminal strip, ground lug, capacitors when required, IEC rated motor starters, relays, alarm silence button mounted on enclosure, pump alternator, and internal push to run button for each pump. Controls for both pumps must be located in the same enclosure.

HIGH WATER ALARM DEVICE(s):Each control panel shall include a visual and audible, with silence, high water alarm device. Alarm circuit shall be separately fused from motor control circuit. The visual alarm shall be a red fl uted lens mounted to the top of the enclosure in such a manner as to maintain rain-proof integrity. The 90db audible device shall be capable of being de-activated by means of a NEMA 4X silence button mounted on the exterior of the enclosure. Visual alarm will remain on as long as a high water condition exists in the basin. Both visual and audio alarms will automatically reset when the high water condition subsides.

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Versatrol Standard NEMA 3R, Simplex & Duplex


12/18

Specifi cations:ENCLOSURE .......................NEMA 3R Raintight, Outdoor Mounting G-90 Galvanized Steel, Gray Polyester Powder Finish, Padlock Hasp/Staple with Captive Stainless Screws for Door Closure. Continuous Stainless Piano Hinge with Stainless Removable Pin. Aluminum Panel Drilled and Tapped, Machine Screw Mounted Componets.CIRCUIT BREAKER ............For Short Circuit ProtectionSTARTER .............................ElectromechanicalOVERLOAD RELAY ............Bimetal Type, Ambient CompensatedHEATER ELEMENT .............Class 10 Quick Trip, One Heater for Each Motor Phase.SWITCH ...............................Hand-Off -Automatic, 1/2 Inch NEMA 1LIGHT ...................................Pump Motor Run, 1/2 Inch NEMA 1SUB PLATE .........................Switch and Light MountingTRANSFORMER ..................For 115 Volt Control on 3 PhaseFUSE ....................................Control Transformer Primary When Used. Meet Requirements of NEC.FUSE ....................................Control Circuit, Meet Requirements of NEC.TERMINAL STRIP ...............Box Lugs for Customer WiringWIRING ................................Color Coded to NEC Requirements; Black Power Wiring Red Numbered Control Wiring White Numbered Neutral Wiring Green Ground WiringALTERNATOR .....................For Duplex ONLY, Automatic.Available in Sizes for .5 HP to 15 HP, 115 and 230 Volt AC, 1- Phase,.5HP to 200HP, 200, 230, 460 and 575 Volt AC, 3- Phase.All 230 volt panels are stamped “200/230 volts” and may be used throughout this voltage range. All components are “UL” Listed.

NOTES: 4.5 and 7.5 horsepower single phase panels are designed for use with Barnes Pumps special single phase models, 4SE4526L, 4SE4526HL, 4SE4524L, 4SE7524L & 4SE7524HL.

Optional Equipment Available See Pages 13 thru 16. UL 508 Label on Request.

Series: Simplex & Duplex

Single Phase: .5HP - 15HPThree Phase: .5HP - 200HP

DUPLEX

SIMPLEX

WARNING: CANCER AND REPRODUCTIVE HARM -WWW.P65WARNINGS.CA.GOV

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Versatrol Standard NEMA 3R, Simplex & DuplexFor Submersible Sewage & Effl uent Pumps

HP PH VOLTSSIMPLEX DUPLEX

PART No. WT.lbs

ENCLOSURE SIZEPART No. WT.

lbsENCLOSURE SIZE

A B C A B C.5 1 115 065400 15 16 (406) 16 (406) 6 (152) 065600 68 20 (508) 16 (406) 6 (152)

.5, .75 1 230 065401 15 16 (406) 16 (406) 6 (152) 065601 68 20 (508) 16 (406) 6 (152)1.0, 1.5 1 230 065402 20 16 (406) 16 (406) 6 (152) 065602 68 20 (508) 16 (406) 6 (152)

1.9, 2, 2.8, 3, 3.7 1 230 065403 30 16 (406) 16 (406) 6 (152) 065603 68 20 (508) 16 (406) 6 (152)4.5 1 230 065404 40 20 (508) 16 (406) 6 (152) 065604 68 24 (610) 20 (508) 8 (203)7.5 1 230 065405 50 20 (508) 16 (406) 6 (152) 065605 68 24 (610) 20 (508) 8 (203)

.5 3 200-230 065407 28 16 (406) 12 (305) 6 (152) 065607 73 24 (610) 20 (508) 8 (203).75 3 200-230 065408 28 16 (406) 12 (305) 6 (152) 065608 73 24 (610) 20 (508) 8 (203)1.0 3 200-230 065409 28 16 (406) 12 (305) 6 (152) 065609 73 24 (610) 20 (508) 8 (203)1.5 3 200-230 065410 28 16 (406) 12 (305) 6 (152) 065610 73 24 (610) 20 (508) 8 (203)2.0 3 200-230 065411 28 16 (406) 12 (305) 6 (152) 065611 73 24 (610) 20 (508) 8 (203)3.0 3 200-230 065412 28 16 (406) 12 (305) 6 (152) 065612 73 24 (610) 20 (508) 8 (203)5.0 3 200-230 065413 28 16 (406) 12 (305) 6 (152) 065613 73 24 (610) 20 (508) 8 (203)7.5 3 200-230 065414 28 16 (406) 12 (305) 6 (152) 065614 73 24 (610) 20 (508) 8 (203)10 3 200-230 065415 28 16 (406) 12 (305) 6 (152) 065615 73 24 (610) 20 (508) 8 (203)15 3 200-230 068009 29 20 (508) 16 (406) 6 (152) 068019 57 24 (610) 20 (508) 8 (203)20 3 200-230 068010 34 20 (508) 16 (406) 6 (152) 068020 60 24 (610) 20 (508) 8 (203)25 3 200-230 068011 34 20 (508) 16 (406) 6 (152) 068021 60 24 (610) 20 (508) 8 (203)30 3 200-230 068012 39 24 (610) 20 (508) 8 (203) 068022 85 30 (762) 24 (610) 8 (203)40 3 200-230 068013 46 24 (610) 20 (508) 8 (203) 068023 90 30 (762) 24 (610) 8 (203)

1. Enclosure size is for standard control panel only. The number of options or NEMA type may change the size of the enclosure.

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Versatrol Standard NEMA 3R, Simplex & Duplex



PART No. WT.lbs


lbsENCLOSURE SIZE

A B C A B C.5 3 460 065422 28 16 (406) 12 (305) 6 (152) 065622 73 24 (610) 20 (508) 8 (203)

.75 3 460 065423 28 16 (406) 12 (305) 6 (152) 065623 73 24 (610) 20 (508) 8 (203)1.0 3 460 065424 28 16 (406) 12 (305) 6 (152) 065624 73 24 (610) 20 (508) 8 (203)1.5 3 460 065425 28 16 (406) 12 (305) 6 (152) 065625 73 24 (610) 20 (508) 8 (203)2.0 3 460 065426 28 16 (406) 12 (305) 6 (152) 065626 73 24 (610) 20 (508) 8 (203)3.0 3 460 065427 28 16 (406) 12 (305) 6 (152) 065627 73 24 (610) 20 (508) 8 (203)5.0 3 460 065428 28 16 (406) 12 (305) 6 (152) 065628 73 24 (610) 20 (508) 8 (203)7.5 3 460 065429 28 16 (406) 12 (305) 6 (152) 065629 73 24 (610) 20 (508) 8 (203)10 3 460 065430 28 16 (406) 12 (305) 6 (152) 065630 73 24 (610) 20 (508) 8 (203)15 3 460 068014 29 20 (508) 16 (406) 6 (152) 068024 57 24 (610) 20 (508) 8 (203)20 3 460 068015 29 20 (508) 16 (406) 6 (152) 068025 57 24 (610) 20 (508) 8 (203)25 3 460 068016 34 20 (508) 16 (406) 6 (152) 068026 60 24 (610) 20 (508) 8 (203)30 3 460 068017 46 20 (508) 16 (406) 6 (152) 068027 85 24 (610) 20 (508) 8 (203)40 3 460 068018 46 24 (610) 20 (508) 8 (203) 068028 85 24 (610) 20 (508) 8 (203)50 3 460 073192 57 24 (610) 20 (508) 8 (203) 073193 105 30 (762) 24 (610) 8 (203)60 3 460 082703 78 24 (610) 20 (508) 8 (203) 082712 136 30 (762) 24 (610) 8 (203)75 3 460 082704 84 24 (610) 20 (508) 8 (203) 082713 147 30 (762) 24 (610) 8 (203)85 3 460 082705 102 24 (610) 20 (508) 8 (203) 082714 176 36 (914) 30 (762) 10 (254)100 3 460 082706 102 30 (762) 24 (610) 8 (203) 082715 176 36 (914) 30 (762) 10 (254)125 3 460 082707 121 36 (914) 30 (762) 10 (254) 082716 212 48 (1219) 36 (914) 12 (305)135 3 460 082708 121 36 (914) 30 (762) 10 (254) 082717 212 48 (1219) 36 (914) 12 (305)150 3 460 082709 145 42 (1067) 30 (762) 12 (305)165 3 460 082710 360 60 (1524) 36 (914) 12 (305)200 3 460 082711 382 60 (1524) 36 (914) 12 (305)


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Versatrol Standard NEMA 3R, Simplex & DuplexFor Submersible Sewage & Effl uent Pumps

HP PH VOLTSDUPLEX

PART No. WT.lbs

ENCLOSURE SIZEA B C

150 3 460 082718 456 60 (1524) 48 (1219) 12 (305)165 3 460 082719 615 60 (1524) 60 (1524) 12 (305)200 3 460 082720 843 72 (1829) 72 (1829) 12 (305)


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Specifi cations:ENCLOSURE .......................NEMA 3R Raintight, Outdoor Mounting G-90 Galvanized Steel, Gray Polyester Powder Finish, Padlock Hasp/Staple with Captive Stainless Screws for Door Closure. Continuous Stainless Piano Hinge with Stainless Removable Pin. Aluminum Panel Drilled and Tapped, Machine Screw Mounted Componets.CIRCUIT BREAKER ............For Short Circuit ProtectionSTARTER .............................ElectromechanicalOVERLOAD RELAY ............Bimetal Type, Ambient CompensatedHEATER ELEMENT .............Class 10 Quick Trip, One Heater for Each Motor Phase.SWITCH ...............................Hand-Off -Automatic, 1/2 Inch NEMA 1LIGHT ...................................Pump Motor Run, 1/2 Inch NEMA 1SUB PLATE .........................Switch and Light MountingFUSE ....................................Control Transformer Primary When Used. Meet Requirements of NEC.FUSE ....................................Control Circuit, Meet Requirements of NEC.TERMINAL STRIP ...............Box Lugs for Customer WiringWIRING ................................Color Coded to NEC Requirements; Black Power Wiring Red Numbered Control Wiring White Numbered Neutral Wiring Green Ground WiringALTERNATOR .....................For Duplex ONLY, Automatic.

Provisions are made to connect the on-winding thermal overload in series with the contactor coil.

MUST add the following Options for compliance with Class I, Group D, Division 1 requirements:

• One Moisture Sensor per pump. • One Moisture Sensor Test Circuit per pump. • One Intrinsically Safe Relay per pump for ON-OFF, Duplex requires an additional on for Lag Start. Additional relays must be added for Alarms.

115 and 230 Volt AC, 1-Phase.200, 230, 460 and 575 Volt AC, 3 - Phase.All 230 volt panels are stamped "200/230" volts" and may be used throughout this voltage range. All components are "UL" Listed.

Optional Equipment Available See Pages 13 thru 16. UL 508 Label on Request.

Series: Simplex & Duplex

Single Phase: 1.5HP - 5HP

DUPLEX

SIMPLEX

Versatrol Standard NEMA 3R, 1 Phase, Simplex & Duplex

For Explosion Proof Submersible Sewage Pumps


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Versatrol Standard NEMA 3R, 1 Phase, Simplex & DuplexFor Explosion Proof Submersible Sewage Pumps


PART No. WT.lbs


lbsENCLOSURE SIZE

A B C A B C1.5 1 230 077883 37 20 (508) 16 (406) 6 (152) 077888 85 30 (762) 24 (610) 8 (203)2.0 1 230 077884 37 20 (508) 16 (406) 6 (152) 077889 85 30 (762) 24 (610) 8 (203)

*3.0 1 230 *077885 37 20 (508) 16 (406) 6 (152) *077890 85 30 (762) 24 (610) 8 (203)3.0 1 230 077886 37 20 (508) 16 (406) 6 (152) 077891 85 30 (762) 24 (610) 8 (203)5.0 1 230 077887 37 20 (508) 16 (406) 6 (152) 077892 85 30 (762) 24 (610) 8 (203)

1. These Part Numbers include the Moisture Sensor and Test Circuit as Standard.2. * 1150 RPM pump only3. For additional horsepowers, voltages and phase, use part numbers on pages 4, 5 & 6 of this section.4. Enclosure size is for standard control panel only. The number of options or NEMA type may change the size of the enclosure.5. Specify pump model and/or full load amps when ordering.6. Optional equipment available.

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Enclosure Mounted 115V Alarm OptionsPart No. Description

064672 ALARM LIGHT in vapor-proof fi xture with a 40-watt fl ashing red light (Shipped Loose).

064673 ALARM BELL is a weatherproof 4” vibrating bell which produces a 79db at 10 ft. with alarm silence switch and red high water indicator light that stays on until water goes down.

064674 ALARM HORN is a weatherproof 4” square vibrating horn which produces 96db at 10 ft. with alarm silence switch and red high water indicator light that stays on until water goes down.

073604 DRY CONTACTS FOR ALARM FUNCTION - is a D.P.D.T. relay rated at 10 amps, 250 volts. These contacts are not connected to a power source in the control panel, and are primarily used to operate telemetering and remote high water alarms.

075601 DIM GLOW ALARM may be used with alarm light. The light will glow dim during normal operation; during high water condition the alarm light will fl ash, and if so equipped, the audible alarm will sound. Note: Must be added to one of above alarm.

EnclosuresStandard enclosures will accept up to 4 PANEL MOUNTED options. For 5 to 8 PANEL MOUNTED options, use enclosures marked as OVERSIZE “A”. For more than 12 PANEL MOUNTED options, consult factory.

064682 NEMA 4 ENCLOSURE for Simplex Versatrol Standard panels.075608 NEMA 4 ENCLOSURE for Duplex Versatrol Standard panels.075609 NEMA 4X, 3, & 12 SIMPLEX ENCLOSURE- Fiberglass075610 NEMA 4X, 3, & 12 DUPLEX ENCLOSURE- Fiberglass.075611 NEMA 4X SIMPLEX ENCLOSURE- Stainless Steel075612 NEMA 4X DUPLEX ENCLOSURE- Stainless Steel075613 NEMA 12 SIMPLEX ENCLOSURE- Steel.075614 NEMA 12 DUPLEX ENCLOSURE- Steel.075615 NEMA 3R OVERSIZED SIMPLEX ENCLOSURE - A.075616 NEMA 3R OVERSIZED DUPLEX ENCLOSURE - A075617 NEMA 4 OVERSIZED SIMPLEX ENCLOSURE - A075618 NEMA 4 OVERSIZED DUPLEX ENCLOSURE - A.075619 NEMA 4X, 3, 12 OVERSIZED SIMPLEX ENCLOSURE - A. Fiberglass075620 NEMA 4X, 3, 12 OVERSIZED DUPLEX ENCLOSURE - A. Fiberglass075621 NEMA 4X OVERSIZED SIMPLEX ENCLOSURE - A- Stainless Steel.075622 NEMA 4X OVERSIZED DUPLEX ENCLOSURE - A- Stainless Steel.075623 NEMA 12 OVERSIZED SIMPLEX ENCLOSURE - A - Steel075624 NEMA 12 OVERSIZED DUPLEX ENCLOSURE- A- Steel.

Control Panel Accessories

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Enclosure Related Options066361 DEADFRONT DOOR with inner door for Simplex Versatrol Standard panels.

066362 DEADFRONT DOOR with inner door for Duplex Versatrol Standard panels.

064690 SERVICE LIGHT - This option consists of a light socket controlled by a door switch, providing internal panel illumination during service work. The power for this light comes from the control circuit.

064678 CONDENSATION PREVENTION HEATER is a panel mounted 100 watt heater with thermostat and over-temperature control.

Service Entrance Options - Panel MountedAll options listed as PANEL MOUNTED require additional enclosure volume and may require larger enclosure.

064683 CONTROL CIRCUIT RECONNECT RELAY 115 volt- The reconnect relay will transfer the control power from the pump 1 circuit breaker to the pump 2 circuit breaker in the event of the number one breaker tripping. This relay will hold the control voltage on the #2 circuit breaker until pump 1breaker is reset.

064684 CONTROL CIRCUIT RECONNECT RELAY- same as above except 230 volt.

064685 CONTROL CIRCUIT RECONNECT RELAY- same as above except 460 volt.

036189 LIGHTNING ARRESTOR is connected to the incoming power lines and panel ground. This arrestor will reduce the chances of pump and control panel damage from voltage transient caused by lightning. This arrestor is for single phase.

058582 LIGHTNING ARRESTOR - same as above except for three phase.

064686 UNDER VOLTAGE RELAY - 115 volt, 1 phase

064687 UNDER VOLTAGE RELAY - 230 volt, 1 phase.

079847 UNDER VOLTAGE RELAY - 208 volt, 1 phase

064688 PHASE FAILURE AND UNDER VOLTAGE RELAY, 230 volt, 3 phase- This relay is connected to the primary power service to detect phase loss, improper phase rotation and under-voltage on one or all phases of the service. This relay will automatically turn off control under these conditions.

064689 PHASE FAILURE AND UNDER VOLTAGE RELAY - same as above except 460 volt 3 phase.

Master Circuit Breaker - Panel Mounted (No Operator)Circuit Breakers count as one PANEL MOUNTED option, when added to control.

075605 MASTER CIRCUIT BREAKER- 115/230 volt Single phase.

075606 MASTER CIRCUIT BREAKER- 200/230 volt 3 phase.

075607 MASTER CIRCUIT BREAKER- 460 volt 3 phase.

082140 CIRCUIT BREAKER ON TRANSFORMER PRIMARY - 230 volt

082141 CIRCUIT BREAKER ON TRANSFORMER PRIMARY- 460 volt.


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Control Circuit Power Options079841 24 VOLT CONTROL CIRCUIT- For use with controls containing control 115 VAC transformer. Where 24 VAC control is needed on PILOT DEVICE(S).

079842 24 VOLT CONTROL ON FLOATS- control equipment at 115 volt, requires an extra transformer @ 100VA.

082137 24 VOLT CONTROL FOR 115 VOLT PANELS- for 1/2 HP 115 volt. P/N 065400 & 065600

Circuit Breaker - Door InterlocksNEMA 1 option, maybe self standing or used with sub door option.

075627 DOOR INTERLOCK- for 230 VAC circuit breaker, NEMA 1.

075628 DOOR INTERLOCK- for 460 VAC circuit breaker, NEMA 1.

Fused Disconnects with Door Mounted OperatorsOptions replacing existing circuit breakers require no additional enclosure space. Option chosen to be Master Fused Disconnect adds one option space to the enclosure.

079029 FUSED DISCONNECT is used to replace the motor circuit breaker sized for motor load and voltage with rotary disconnect handle, if required. 115/230 volt, 1 phase, 250 volt and 200/230 volt, 3 phase, 250 volt.

079030 FUSED DISCONNECT - same as above except for 460 volt, 3 phase, 600 volt.

075625 DOOR INTERLOCK- through inner door for fused disconnect.

075626 DOOR INTERLOCK- through outer door for fused disconnect.

Utility Transformers with Outlet - Panel Mounted079027 CONVENIENCE OUTLET without power transformer. A 115 volt duplex outlet mounted on the inside of the panel enclosure for 15 amp max. utility use. NOTE: A 200 volt, 3 phase 4-wire service or 230 volt, 1 phase 3-wire service which produces 115 volts to neutral is required for this option. This option does not eff ect enclosure size.

064679 CONVENIENCE OUTLET With Transformer is a 115 volt duplex outlet mounted on the inside of the panel enclosure for 15 amp utility use, and has a 1.5 KVA power transformer connected to the primary line with fused secondary. (Requires Next Larger Oversize Enclosure).

075602 CONVENIENCE OUTLET WITH TRANSFORMER- same as above except with a 3.0 KVA power transformer. (Requires Next Larger Oversize Enclosure)

075603 CONVENIENCE OUTLET WITH TRANSFORMER- same as above except with a 5.0 KVA power transformer. (Requires Next Larger Oversize Enclosure)

064680 GROUND FAULT SYSTEM - a ground fault receptacle 115 and 230, NEMA 3R, with G.F.I.


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Panel Mounted Options* Customer MUST defi ne the function of this generic option.

064675 MOISTURE SENSOR RELAY with warning light. This relay is connected to two sensing probes in the pump seal chamber and will detect moisture in the pump and operate the warning light to indicate a failed seal. Use two of these for duplex panels.

085325 MOISTURE SENSOR TEST CIRCUIT, Light, Push-To-Test Seal Fail Relay, use with 064675

064676 ELAPSED TIME METERS indicate pump running time in hours and tenths of hours to a total of 99999.9 and is non-resettable. Use two for duplex, etc.

064681 TEMPERATURE SENSOR RELAY with warning light. Each control panel is equipped as standard equipment with terminals for temperature sensors. These thermostats are wired in line with the pump motor starter coil and will turn the motor off with temperature rise. Use two for duplex, etc.

064677 PUMP SEQUENCE SELECTOR SWITCH is provided to override the automatic alternator. This option is useful if it becomes necessary to remove one pump from the duplex system.

064403 INTRINSICALLY SAFE RELAY- This relay is a reduced voltage power supply that produces a low voltage and current to the fl oat switches in the wet well. This relay has an internal reed relay to which is slaved a 10 amp power relay that operates the motor starters and high water alarm. (for Explosion Proof Applications). One required for simplex, two for duplex plus one for any alarm function.

075629 SELECTOR SWITCH- 2 position, oil tight. *

075630 SELECTOR SWITCH- 3 or 4 position, oil tight. *

075631 TIMER- Electronic (general purpose). *

075632 TIMER- 24 hour (general purpose).*

075633 TIMER- 7 day (general purpose).*

075634 TIMER- Motor driven, 5/10 hrs. to 60 hrs. *

075635 AUXILIARY CONTACTS- on motor control. *

075636 AUXILIARY CONTACTS- relay DPDT.*

075637 PUSH BUTTON- Nema 4 (user defi ned).*

075638 NEMA 4 LIGHT- (user defi ned).*

075639 AMMETER- Single phase with Current Transformer.

075640 AMMETER- Three phase with Current Transformer and phase selector switch.

625-01044 INDUCTION RELAY - 120/220


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Nomenclature ChartStealth™ Control Panels

2/20

PUMP SERIES:R = SGV Series GrindersXR = XSGV Series GrindersO = OGP & OGV Series Grinders B = NGV, NGVH & NGVHH SeriesXB = XGV, XGVH & XGVHH Series

PANEL MODEL:101 thru 116, Simplex201 thru 216, Duplex

HORSEPOWER:1 = 1HP2 = 2HP3 = 3HP5 = 5HP7 = 7.5HP10 = 10HP15 = 15HP

STEALTH -R -101 -2 1E -P

VOLTAGE:0* = 200 Volt, 1 Phase, 60Hz1* = 120 Volt, 1 Phase, 60Hz2* = 240 Volt, 1 Phase, 60Hz3* = 240 Volt, 3 Phase, 60Hz4* = 480 Volt, 3 Phase, 60Hz5* = 600 Volt, 3 Phase, 60Hz6* = 200 Volt, 3 Phase, 60Hz

(*) If "E" - ESPS-200 Compliant. If Blank - Requires ESPS-200 wiring modifi cation and/or kit.

MOUNTING:* = Wall Mount (STD)P = Poly Drywell Mount

(*) Left Blank

IMPORTANT!Drywell Panels are included in the Pre-WiredBasin Package


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Stealth Control Panels Simplex and Duplex, Wall Mounted SeriesFor SGV's, OGP, OGVF, OGVH & BLADE Grinder Pumps

2/20

Specifi cations:R, O & B SeriesListed by Underwriters Laboratories, simplex and duplex pump control panels provide reliable grinder pump station operation and potential malfunction warning.

STANDARD FEATURES:

• UL 508A Listed• NEMA 4X Non-metallic Enclosure• Padlockable Latch• Pump/Panel Circuit Breaker• IEC Rated Motor Contactor• Ambient Compensated Current Overload (R Panels Only, except for SGVF2022L and SGVH2022L, Overload for OGP, OGVF2022, OGVH2022, SGVF2022L, SGVH2022L, SGVF2002L and SGVH2002L Pumps located internally in the pump)• Pump Start Pushbutton• Individually Fused Circuits for Alarm and Control Components• 25 Watt High Water Alarm Light with NEMA 4X Lens• Pre-Installed Capacitor Kit (R Panels Only, Capacitor for OGP, OGVF & OGVH Pumps located internally in the pump)• Terminal Strip and Ground Lug for Incoming Connections• Pump Alternator (200 Series Duplex Panels Only)• 90 db alarm horn with NEMA 4X silence pushbutton.

OPTIONAL FEATURES:

• 7 Digit Elapsed Time Meter with meter running indicator.• Transfer Switch with easy access reverse pin portable generator receptacle and weatherproof cover.• Seal Leak Indication with 120 volt indicator lamp and terminals for 2 leak probe wires. (R Series only)

Wall Mounted Series:Stealth-R-100 & 200Stealth-O-100 & 200Stealth-B-100 & 200

C USLR142177


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Stealth Control PanelsWall Mounted Series, R & O, Simplex for

OGP, OGVF, OGVH & SGV's

8/16

VOLTAGEPHASE

2HP, OGP, OGVF/OGVH

2HPSGVF/SGVH

3HPSGV

5HPSGV

7.5HPSGV

101 - NEMA 4X Non-metallic Enclosure, Operating Controls, Alarm Light

240/1 O-101-22P/N: 113441

R-101-22P/N: 113421

R-101-32P/N: 110111

R-101-52P/N: 113457

N/A

200/1 N/A R-101-27P/N: 110147

R-101-37P/N: 110854

R-101-57P/N: 110860

N/A

200/3 N/A R-101-26P/N: 113485

R-101-36P/N: 113488

R-101-56P/N: 113491

N/A

240/3 N/A R-101-23P/N: 110371

R-101-33P/N: 110117

R-101-53P/N: 110135

R-101-73P/N: 110153

480/3 N/A R-101-24P/N: 110377

R-101-34P/N: 110123

R-101-54P/N: 110141

R-101-74P/N: 110159

102 - NEMA 4X Non-metallic Enclosure, Operating Controls, Audio Alarm w/Push Button Silence & Alarm Light

240/1 O-102-22P/N: 113442

R-102-22P/N: 113422

R-102-32P/N: 110112

R-102-52P/N: 110130

N/A

200/1 N/A R-102-27P/N: 110148

R-102-37P/N: 110855

R-102-57P/N: 110861

N/A

200/3 N/A R-102-26P/N: 113486

R-102-36P/N: 113489

R-102-56P/N: 113492

N/A

240/3 N/A R-102-23P/N: 113458

R-102-33P/N: 110118

R-102-53P/N: 110136

R-102-73P/N: 110154

480/3 N/A R-102-24P/N: 110378

R-102-34P/N: 110124

R-102-54P/N: 110142

R-102-74P/N: 110160

103 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection & Alarm Light

240/1 N/A R-103-22P/N: 113423

N/A N/A N/A

104 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Audio Alarm w/Push Button Silence & Alarm Light

240/1 N/A R-104-22P/N: 113424

R-104-32P/N: 110113

R-104-52P/N: 110131

N/A

200/1 N/A R-104-27P/N: 110149

R-104-37P/N: 110856

R-104-57P/N: 110862

N/A

200/3 N/A R-104-26P/N: 113487

R-104-36P/N: 113490

R-104-56P/N: 113493

N/A

240/3 N/A R-104-23P/N: 110373

R-104-33P/N: 110119

R-104-53P/N: 110137

R-104-73P/N: 110155

480/3 N/A R-104-24P/N: 110379

R-104-34P/N: 110125

R-104-54P/N: 110143

R-104-74P/N: 110161

105 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle & Alarm Light

240/1 O-105-22P/N: 113443

R-105-22P/N: 113425

R-105-3X*

R-105-5X*

R-105-7X*

106 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Audio Alarm w/Push Button Silence & Alarm Light

240/1 O-106-22P/N: 113444

R-106-22P/N: 113426

R-106-3X*

R-106-5X*

R-106-7X*

107 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle & Alarm Light

240/1 N/A R-107-22P/N: 113427

R-107-3X*

R-107-5X*

R-107-7X*

VOLTAGEPHASE

2HP, OGP,OGVF/OGVH

2HPSGVF/SGVH

3HPSGV

5HPSGV

7.5HPSGV

108 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm w/Push Button Silence &

Alarm Light

240/1 N/A R-108-22P/N: 113428

R-108-3X*

R-108-5X*

R-108-7X*

109 - NEMA 4X Non-metallic Enclosure, Operating Controls, Alarm Light & Elapsed Time Meter

240/1 O-109-22P/N: 113445

R-109-22P/N: 113429

R-109-3X*

R-109-5X*

R-109-7X*

110 - NEMA 4X Non-metallic Enclosure, Operating Controls, Audio Alarm w/Push Button Silence, Alarm Light & Elapsed Time Meter

240/1 O-110-22P/N: 113446

R-110-22P/N: 113430

R-110-3X*

R-110-5X*

R-110-7X*

111 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Alarm Light & Elapsed Time Meter

240/1 N/A R-111-22P/N: 113431

R-111-3X*

R-111-5X*

R-111-7X*

112 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detec-tion Audio Alarm w/Push Button Silence, Alarm Light & Elapsed Time Meter

240/1 N/A R-112-22P/N: 113432

R-112-3X*

R-112-5X*

R-112-7X*

113 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Alarm Light & Elapsed Time Meter

240/1 O-113-22P/N: 113447

R-113-22P/N: 113433

R-113-3X*

R-113-5X*

R-113-7X*

114 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Audio Alarm w/Push Button Silence, Alarm Light & Elapsed Time

Meter

240/1 O-114-22P/N: 113448

R-114-22P/N: 113434

R-114-3X*

R-114-5X*

R-114-7X*

115 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Alarm Light & Elapsed Time Meter

240/1 N/A R-115-22P/N: 113435

R-115-3X*

R-115-5X*

R-115-7X*

116 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm w/Push Button Silence, Alarm

Light & Elapsed Time Meter

240/1 N/A R-116-22P/N: 11343

R-116-3X*

R-116-5X*

R-116-7X*

IMPORTANT! Control panel sizes and options will vary depending on contract specifi cations. When ordering control panels, use the Nomenclature Chart on page 1 for Model designation.(*) Consult factory for availability

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Stealth Control Panels Wall Mounted Series, B, Simplex forNGV, NGVH & NGVHH's

2/20

VOLTAGEPHASE

NGV / NGVH NGVHH3HP 5HP 7.5HP 7.5HP 10HP 15HP


208/1 B-103-30144108

B-103-50144114 N/A N/A N/A N/A

230/1 B-103-32144109

B-103-52144115 N/A N/A N/A N/A

200/3 B-103-36144110

B-103-56144116

B-103-76144120

B-103-76144120

B-103-106144124

B-103-156144128

230/3 B-103-33144111

B-103-53144117

B-103-73144121

B-103-73144121

B-103-103144125

B-103-153144129

460/3 B-103-34144112

B-103-54144118

B-103-74144122

B-103-74144122

B-103-104144126

B-103-154144130

575/3 B-103-35144113

B-103-55144119

B-103-75144123

B-103-75144123

B-103-105144127

B-103-155144131

104 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Audio Alarm with Push Buttom Silence & Alarm Light

208/1 B-104-30144132

B-104-50144138 N/A N/A N/A N/A

230/1 B-104-32144133

B-104-52144139 N/A N/A N/A N/A

200/3 B-104-36144134

B-104-56144140

B-104-76144144

B-104-76144144

B-104-106144148

B-104-156144152

230/3 B-104-33144135

B-104-53144141

B-104-73144145

B-104-73144145

B-104-103144149

B-104-153144153

460/3 B-104-34144136

B-104-54144142

B-104-74144146

B-104-74144146

B-104-104144150

B-104-154144154

575/3 B-104-35144137

B-104-55144143

B-105-75144147

B-105-75144147

B-104-105144151

B-104-155144155


208/1 B-107-30144413

B-107-50144419 N/A N/A N/A N/A

230/1 B-107-32144414

B-107-52144420 N/A N/A N/A N/A

200/3 B-107-36144415

B-107-56144421

B-107-76144425

B-107-76144425

B-107-106144429

B-107-156144433

230/3 B-107-33144416

B-107-53144422

B-107-73144426

B-107-73144426

B-107-103144430

B-107-153144434

460/3 B-107-34144417

B-107-54144423

B-107-74144427

B-107-74144427

B-107-104144431

B-107-154144435

575/3 B-107-35144418

B-107-55144424

B-107-75144428

B-107-75144428

B-107-105144432

B-107-155144436

108 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm with

Push Buttom Silence & Alarm Light

208/1 B-108-30144437

B-108-50144443 N/A N/A N/A N/A

230/1 B-108-32144438

B-108-52144444 N/A N/A N/A N/A

200/3 B-108-36144439

B-108-56144445

B-108-76144449

B-108-76144449

B-108-106144453

B-108-156144457

230/3 B-108-33144440

B-108-53144446

B-108-73144450

B-108-73144450

B-108-103144454

B-108-153144458

460/3 B-108-34144441

B-108-54144447

B-108-74144451

B-108-74144451

B-108-104144455

B-108-154144459

575/3 B-108-35144442

B-108-55144448

B-108-75144452

B-108-75144452

B-108-105144456

B-108-155144460

VOLTAGEPHASE



208/1 B-111-30144159

B-111-50144165 N/A N/A N/A N/A

230/1 B-111-32144160

B-111-52144166 N/A N/A N/A N/A

200/3 B-111-36144161

B-111-56144167

B-111-76144171

B-111-76144171

B-111-106144175

B-111-156144179

230/3 B-111-33144162

B-111-53144168

B-111-73144172

B-111-73144172

B-111-103144176

B-111-153144180

460/3 B-111-34144163

B-111-54144169

B-111-74144173

B-111-74144173

B-111-104144177

B-111-154144181

575/3 B-111-35144164

B-111-55144170

B-111-75144174

B-111-75144174

B-111-105144178

B-111-155144182

112 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Alarm Light, Audio Alarm with Push Buttom Silence &

Elapsed Time Meter

208/1 B-112-30144183

B-112-50144189 N/A N/A N/A N/A

230/1 B-112-32144184

B-112-52144190 N/A N/A N/A N/A

200/3 B-112-36144185

B-112-56144191

B-112-76144195

B-112-76144195

B-112-106144199

B-112-156144203

230/3 B-112-33144186

B-112-53144192

B-112-73144196

B-112-73144196

B-112-103144200

B-112-153144204

460/3 B-112-34144187

B-112-54144193

B-112-74144197

B-112-74144197

B-112-104144201

B-112-154144205

575/3 B-112-35144188

B-112-55144194

B-112-75144198

B-112-75144198

B-112-105144202

B-112-155144206


208/1 B-115-30144461

B-115-50144467 N/A N/A N/A N/A

230/1 B-115-32144462

B-115-52144468 N/A N/A N/A N/A

200/3 B-115-36144463

B-115-56144469

B-115-76144473

B-115-76144473

B-115-106144477

B-115-156144481

230/3 B-115-33144464

B-115-53144470

B-115-73144474

B-115-73144474

B-115-103144478

B-115-153144482

460/3 B-115-34144465

B-115-54144471

B-115-74144475

B-115-74144475

B-115-104144479

B-115-154144483

575/3 B-115-35144466

B-115-55144472

B-115-75144476

B-115-75144476

B-115-105144480

B-115-155144484

116 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Alarm Light, Audio Alarm with

Push Button Silence & Elapsed Time Meter

208/1 B-116-30144485

B-116-50144491 N/A N/A N/A N/A

230/1 B-116-32144486

B-116-52144492 N/A N/A N/A N/A

200/3 B-116-36144487

B-116-56144493

B-116-76144497

B-116-76144497

B-116-106144501

B-116-156144505

230/3 B-116-33144488

B-116-53144494

B-116-73144498

B-116-73144498

B-116-103144502

B-116-153144506

460/3 B-116-34144489

B-116-54144495

B-116-74144499

B-116-74144499

B-116-104144503

B-116-154144507

575/3 B-116-35144490

B-116-55144496

B-116-75144500

B-116-75144500

B-116-105144504

B-116-155144508

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Stealth Control PanelsWall Mount Series, R & O, Duplex for

OGP, OGVF, OGVH & SGV's

VOLTAGEPHASE

2HP, OGP,OGVF/OGVH

2HPSGVF/SGVH

3HPSGV

5HPSGV

7.5HPSGV

201 - NEMA 4X Non-metallic Enclosure, Operating Controls, Alarm Light

240/1 O-201-22EP/N: 122283

R-201-22EP/N: 122291

R-201-32EP/N: 122320

R-201-52EP/N: 122335

N/A

200/1 N/A R-201-20EP/N: 122307

R-201-30EP/N: 122319

R-201-50EP/N: 122334

N/A

200/3 N/A R-201-26EP/N: 122308

R-201-36EP/N: 122321

R-201-56EP/N: 122336

N/A

240/3 N/A R-201-23EP/N: 122309

R-201-33EP/N: 122322

R-201-53EP/N: 122337

R-201-73EP/N: 122349

480/3 N/A R-201-24EP/N: 122310

R-201-34EP/N: 122323

R-201-54EP/N: 122338

R-201-74EP/N: 122350

202 - NEMA 4X Non-metallic Enclosure, Operating Controls, Audio Alarm w/Push Button Silence & Alarm Light

240/1 O-202-22EP/N: 122284

R-202-22EP/N: 122292

R-202-32EP/N: 122325

R-202-52EP/N: 122340

N/A

200/1 N/A R-202-20EP/N: 122311

R-202-30EP/N: 122324

R-202-50EP/N: 122339

N/A

200/3 N/A R-202-26EP/N: 122312

R-202-36EP/N: 122326

R-202-56EP/N: 122341

N/A

240/3 N/A R-202-23EP/N: 122313

R-202-33EP/N: 122327

R-202-53EP/N: 122342

R-202-73EP/N: 122351

480/3 N/A R-202-24EP/N: 122314

R-202-34EP/N: 122328

R-202-54EP/N: 122343

R-202-74EP/N: 122352


240/1 N/A R-203-22EP/N: 122293

N/A N/A N/A


240/1 N/A R-204-22EP/N: 122294

R-204-32EP/N: 122330

R-204-52EP/N: 122345

N/A

200/1 N/A R-204-20EP/N: 122315

R-204-30EP/N: 122329

R-204-50EP/N: 122344

N/A

200/3 N/A R-204-26EP/N: 122316

R-204-36EP/N: 122331

R-204-56EP/N: 122346

N/A

240/3 N/A R-204-23EP/N: 122317

R-204-33EP/N: 122332

R-204-53EP/N: 122347

R-204-73EP/N: 122353

480/3 N/A R-204-24EP/N: 122318

R-204-34EP/N: 122333

R-204-54EP/N: 122348

R-204-74EP/N: 122354

205 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle & Alarm Light

240/1 O-205-22EP/N: 122285

R-205-22EP/N: 122295

R-205-3X*

R-205-5X*

R-205-7X*

206 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Audio Alarm w/Push Button Silence & Alarm Light

240/1 O-206-22EP/N: 122286

R-206-22EP/N: 122296

R-206-3X*

R-206-5X*

R-206-7X*


240/1 N/A R-207-22EP/N: 122297

R-207-3X*

R-207-5X*

R-207-7X*

VOLTAGEPHASE

2HP, OGP,OGVF/OGVH

2HPSGVF/SGVH

3HPSGV

5HPSGV

7.5HPSGV

208 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm w/Push Button Silence &

Alarm Light

240/1 N/A R-208-22EP/N: 122298

R-208-3X*

R-208-5X*

R-208-7X*

209 - NEMA 4X Non-metallic Enclosure, Operating Controls, Alarm Light & Elapsed Time Meter

240/1 O-209-22EP/N: 122287

R-209-22EP/N: 122299

R-209-3X*

R-209-5X*

R-209-7X*

210 - NEMA 4X Non-metallic Enclosure, Operating Controls, Audio Alarm w/Push Button Silence, Alarm Light & Elapsed Time Meter

240/1 O-210-22EP/N: 122288

R-210-22EP/N: 122300

R-210-3X*

R-210-5X*

R-210-7X*


240/1 N/A R-211-22EP/N: 122301

R-211-3X*

R-211-5X*

R-211-7X*

212 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection Audio Alarm w/Push Button Silence, Alarm Light &

Elapsed Time Meter

240/1 N/A R-212-22EP/N: 122302

R-212-3X*

R-212-5X*

R-212-7X*

213 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Alarm Light & Elapsed Time Meter

240/1 O-213-22EP/N: 122289

R-213-22EP/N: 122303

R-213-3X*

R-213-5X*

R-213-7X*

214 - NEMA 4X Non-metallic Enclosure, Operating Controls, Generator Receptacle, Audio Alarm w/Push Button Silence, Alarm Light &

Elapsed Time Meter

240/1 O-214-22EP/N: 122290

R-214-22EP/N: 122304

R-214-3X*

R-214-5X*

R-214-7X*


240/1 N/A R-215-22EP/N: 122305

R-215-3X*

R-215-5X*

R-215-7X*

216 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm w/Push Button Silence, Alarm

Light & Elapsed Time Meter

240/1 N/A R-216-22EP/N: 122306

R-216-3X*

R-216-5X*

R-216-7X*


8/16

SECTION PAGE DATE



22A

www.cranepumps.com

2/20

Stealth Control Panels Wall Mounted Series, B, Duplex forNGV, NGVH & NGVHH's

VOLTAGEPHASE



208/1 B-203-30144247

B-203-50144253 N/A N/A N/A N/A

230/1 B-203-32144248

B-203-52144254 N/A N/A N/A N/A

200/3 B-203-36144249

B-203-56144255

B-203-76144259

B-203-76144259

B-203-106144263

B-203-156144267

230/3 B-203-33144250

B-203-53144256

B-203-73144260

B-203-73144260

B-203-103144264

B-203-153144268

460/3 B-203-34144251

B-203-54144257

B-203-74144261

B-203-74144261

B-203-104144265

B-203-154144269

575/3 B-203-35144252

B-203-55144258

B-203-75144262

B-203-75144262

B-203-105144266

B-203-155144270


208/1 B-204-30144271

B-204-50144277 N/A N/A N/A N/A

230/1 B-204-32144272

B-204-52144278 N/A N/A N/A N/A

200/3 B-204-36144273

B-204-56144279

B-204-76144283

B-204-76144283

B-204-106144287

B-204-156144291

230/3 B-204-33144274

B-204-53144280

B-204-73144284

B-204-73144284

B-204-103144288

B-204-153144292

460/3 B-204-34144275

B-204-54144281

B-204-74144285

B-204-74144285

B-204-104144289

B-204-154144293

575/3 B-204-35144276

B-204-55144282

B-205-75144286

B-205-75144286

B-204-105144290

B-204-155144294


208/1 B-207-30144509

B-207-50144515 N/A N/A N/A N/A

230/1 B-207-32144510

B-207-52144516 N/A N/A N/A N/A

200/3 B-207-36144511

B-207-56144517

B-207-76144521

B-207-76144521

B-207-106144525

B-207-156144529

230/3 B-207-33144512

B-207-53144518

B-207-73144522

B-207-73144522

B-207-103144526

B-207-153144530

460/3 B-207-34144513

B-207-54144519

B-207-74144523

B-207-74144523

B-207-104144527

B-207-154144531

575/3 B-207-35144514

B-207-55144520

B-207-75144524

B-207-75144524

B-207-105144528

B-207-155144532

208 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm with

Push Buttom Silence & Alarm Light

208/1 B-208-30144533

B-208-50144539 N/A N/A N/A N/A

230/1 B-208-32144534

B-208-52144540 N/A N/A N/A N/A

200/3 B-208-36144535

B-208-56144541

B-208-76144545

B-208-76144545

B-208-106144549

B-208-156144553

230/3 B-208-33144536

B-208-53144542

B-208-73144546

B-208-73144546

B-208-103144550

B-208-153144554

460/3 B-208-34144537

B-208-54144543

B-208-74144547

B-208-74144547

B-208-104144551

B-208-154144555

575/3 B-208-35144538

B-208-55144544

B-208-75144548

B-208-75144548

B-208-105144552

B-208-155144556

VOLTAGEPHASE



208/1 B-211-30144295

B-211-50144301 N/A N/A N/A N/A

230/1 B-211-32144296

B-211-52144302 N/A N/A N/A N/A

200/3 B-211-36144297

B-211-56144303

B-211-76144307

B-211-76144307

B-211-106144311

B-211-156144315

230/3 B-211-33144298

B-211-53144304

B-211-73144308

B-211-73144308

B-211-103144312

B-211-153144316

460/3 B-211-34144299

B-211-54144305

B-211-74144309

B-211-74144309

B-211-104144313

B-211-154144317

575/3 B-211-35144300

B-211-55144306

B-211-75144310

B-211-75144310

B-211-105144314

B-211-155144318

212 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Alarm Light, Audio Alarm with Push Buttom Silence &

Elapsed Time Meter

208/1 B-212-30144319

B-212-50144325 N/A N/A N/A N/A

230/1 B-212-32144320

B-212-52144326 N/A N/A N/A N/A

200/3 B-212-36144321

B-212-56144327

B-212-76144331

B-212-76144331

B-212-106144335

B-212-156144339

230/3 B-212-33144322

B-212-53144328

B-212-73144332

B-212-73144332

B-212-103144336

B-212-153144340

460/3 B-212-34144323

B-212-54144329

B-212-74144333

B-212-74144333

B-212-104144337

B-212-154144341

575/3 B-212-35144324

B-212-55144330

B-212-75144334

B-212-75144334

B-212-105144338

B-212-155144342


208/1 B-215-30144557

B-215-50144563 N/A N/A N/A N/A

230/1 B-215-32144558

B-215-52144564 N/A N/A N/A N/A

200/3 B-215-36144559

B-215-56144565

B-215-76144569

B-215-76144569

B-215-106144573

B-215-156144577

230/3 B-215-33144560

B-215-53144566

B-215-73144570

B-215-73144570

B-215-103144574

B-215-153144578

460/3 B-215-34144561

B-215-54144567

B-215-74144571

B-215-74144571

B-215-104144575

B-215-154144579

575/3 B-215-35144562

B-215-55144568

B-215-75144572

B-215-75144572

B-215-105144576

B-215-155144580

216 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Alarm Light, Audio Alarm with

Push Button Silence & Elapsed Time Meter

208/1 B-216-30144581

B-216-50144587 N/A N/A N/A N/A

230/1 B-216-32144582

B-216-52144588 N/A N/A N/A N/A

200/3 B-216-36144583

B-216-56144589

B-216-76144593

B-216-76144593

B-216-106144597

B-216-156144601

230/3 B-216-33144584

B-216-53144590

B-216-73144594

B-216-73144594

B-216-103144598

B-216-153144602

460/3 B-216-34144585

B-216-54144591

B-216-74144595

B-216-74144595

B-216-104144599

B-216-154144603

575/3 B-216-35144586

B-216-55144592

B-216-75144596

B-216-75144596

B-216-105144600

B-216-155144604

SECTION PAGE DATE



23A

www.cranepumps.com

Stealth Control PanelsSimplex and Duplex, Wall Mounted Series

XR & XB Series for XSGV and BLADE Grinder Pumps

Specifi cations:XR & XB SeriesListed by Underwriters Laboratories, simplex and duplex pump control panels provide reliable grinder pump station operation and potential malfunction warning.

STANDARD FEATURES:

• UL 508A Listed• NEMA 4X Non-metallic Enclosure• Padlockable Latch• Pump/Panel Circuit Breaker• IEC Rated Motor Contactor• Ambient Compensated Current Overload • Pump Start Pushbutton• Individually Fused Circuits for Alarm and Control Components• 25 Watt High Water Alarm Light with NEMA 4X Lens• Pre-Installed Capacitor Kit• Terminal Strip and Ground Lug for Incoming Connections• Pump Alternator (200 Series Duplex Panels Only)• Intrinsic Barriers• 90 db alarm horn with NEMA 4X silence pushbutton.

OPTIONAL FEATURES:

• 7 Digit Elapsed Time Meter with meter running indicator.• Transfer Switch with easy access reverse pin portable generator receptacle and weatherproof cover.• Seal Leak Indication with 120 volt indicator lamp and terminals for 2 leak probe wires.

Wall Mounted Series:Stealth-XR-100 & 200Stealth-XB-100 & 200

2/20


C USLR142177

SECTION PAGE DATE



24A

www.cranepumps.com

Stealth Control PanelsSimplex and Duplex, Wall Mounted SeriesXR Series for XSGV's

11/03

Control Panels

SECTION PAGE DATE

USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598

24A

8/16

SIMPLEXVOLTAGE

PHASE2HP

XSGV3HP

XSGV5HP

XSGV7.5HPXSGV


240/1 XR-104-22P/N: 111021

XR-104-32P/N: 111025

XR-104-52P/N: 111029

N/A

200/1 N/A XR-104-37P/N: 111024

XR-104-57P/N: 111028

N/A

240/3 XR-104-23P/N: 111022

XR-104-33P/N: 111026

XR-104-53P/N: 111030

XR-104-73P/N: 111032

480/3 XR-104-24P/N: 111023

XR-104-34P/N: 111027

XR-104-54P/N: 111031

XR-104-74P/N: 111033


DUPLEXVOLTAGE

PHASE2HP

XSGV3HP

XSGV5HP

XSGV7.5HPXSGV


240/1 XR-204-22P/N: 113475

XR-204-32P/N: 111038

XR-204-52P/N: 111042

N/A

200/1 N/A XR-204-37P/N: 111037

XR-204-57P/N: 111041

N/A

240/3 XR-204-23P/N: 111035

XR-204-33P/N: 111039

XR-204-53P/N: 111043

XR-204-73P/N: 111045

480/3 XR-204-24P/N: 111036

XR-204-34P/N: 111040

XR-204-54P/N: 111044

XR-204-74P/N: 111046


www.cranepumps.com

SECTION PAGE DATE



25A

www.cranepumps.com

Stealth Control PanelsSimplex, Wall Mounted Series

XB Series for XGV, XGVH & XGVHH's

2/20

VOLTAGEPHASE

XGV / XGVH XGVHH3HP 5HP 7.5HP 7.5HP 10HP 15HP


208/1 XB-103-30144108-XP

XB-103-50144114-XP N/A N/A N/A N/A

230/1 XB-103-32144109-XP

XB-103-52144115-XP N/A N/A N/A N/A

200/3 XB-103-36144110-XP

XB-103-56144116-XP

XB-103-76144120-XP

XB-103-76144120-XP

XB-103-106144124-XP

XB-103-156144128-XP

230/3 XB-103-33144111-XP

XB-103-53144117-XP

XB-103-73144121-XP

XB-103-73144121-XP

XB-103-103144125-XP

XB-103-153144129-XP

460/3 XB-103-34144112-XP

XB-103-54144118-XP

XB-103-74144122-XP

XB-103-74144122-XP

XB-103-104144126-XP

XB-103-154144130-XP

575/3 XB-103-35144113-XP

XB-103-55144119-XP

XB-103-75144123-XP

XB-103-75144123-XP

XB-103-105144127-XP

XB-103-155144131-XP


208/1 XB-104-30144132-XP

XB-104-50144138-XP N/A N/A N/A N/A

230/1 XB-104-32144133-XP

XB-104-52144139-XP N/A N/A N/A N/A

200/3 XB-104-36144134-XP

XB-104-56144140-XP

XB-104-76144144-XP

XB-104-76144144-XP

XB-104-106144148-XP

XB-104-156144152-XP

230/3 XB-104-33144135-XP

XB-104-53144141-XP

XB-104-73144145-XP

XB-104-73144145-XP

XB-104-103144149-XP

XB-104-153144153-XP

460/3 XB-104-34144136-XP

XB-104-54144142-XP

XB-104-74144146-XP

XB-104-74144146-XP

XB-104-104144150-XP

XB-104-154144154-XP

575/3 XB-104-35144137-XP

XB-104-55144143-XP

XB-104-75144147-XP

XB-104-75144147-XP

XB-104-105144151-XP

XB-104-155144155-XP


208/1 XB-107-30144413-XP

XB-107-50144419-XP N/A N/A N/A N/A

230/1 XB-107-32144414-XP

XB-107-52144420-XP N/A N/A N/A N/A

200/3 XB-107-36144415-XP

XB-107-56144421-XP

XB-107-76144425-XP

XB-107-76144425-XP

XB-107-106144429-XP

XB-107-156144433-XP

230/3 XB-107-33144416-XP

XB-107-53144422-XP

XB-107-73144426-XP

XB-107-73144426-XP

XB-107-103144430-XP

XB-107-153144434-XP

460/3 XB-107-34144417-XP

XB-107-54144423-XP

XB-107-74144427-XP

XB-107-74144427-XP

XB-107-104144431-XP

XB-107-154144435-XP

575/3 XB-107-35144418-XP

XB-107-55144424-XP

XB-107-75144428-XP

XB-107-75144428-XP

XB-107-105144432-XP

XB-107-155144436-XP

108 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm with Push Buttom Silence & Alarm Light

208/1 XB-108-30144437-XP

XB-108-50144443-XP N/A N/A N/A N/A

230/1 XB-108-32144438-XP

XB-108-52144444-XP N/A N/A N/A N/A

200/3 XB-108-36144439-XP

XB-108-56144445-XP

XB-108-76144449-XP

XB-108-76144449-XP

XB-108-106144453-XP

XB-108-156144457-XP

230/3 XB-108-33144440-XP

XB-108-53144446-XP

XB-108-73144450-XP

XB-108-73144450-XP

XB-108-103144454-XP

XB-108-153144458-XP

460/3 XB-108-34144441-XP

XB-108-54144447-XP

XB-108-74144451-XP

XB-108-74144451-XP

XB-108-104144455-XP

XB-108-154144459-XP

575/3 XB-108-35144442-XP

XB-108-55144448-XP

XB-108-75144452-XP

XB-108-75144452-XP

XB-108-105144456-XP

XB-108-155144460-XP

VOLTAGEPHASE



208/1 XB-111-30144159-XP

XB-111-50144165-XP N/A N/A N/A N/A

230/1 XB-111-32144160-XP

XB-111-52144166-XP N/A N/A N/A N/A

200/3 XB-111-36144161-XP

XB-111-56144167-XP

XB-111-76144171-XP

XB-111-76144171-XP

XB-111-106144175-XP

XB-111-156144179-XP

230/3 XB-111-33144162-XP

XB-111-53144168-XP

XB-111-73144172-XP

XB-111-73144172-XP

XB-111-103144176-XP

XB-111-153144180-XP

460/3 XB-111-34144163-XP

XB-111-54144169-XP

XB-111-74144173-XP

XB-111-74144173-XP

XB-111-104144177-XP

XB-111-154144181-XP

575/3 XB-111-35144164-XP

XB-111-55144170-XP

XB-111-75144174-XP

XB-111-75144174-XP

XB-111-105144178-XP

XB-111-155144182-XP

112 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Alarm Light, Audio Alarm with Push Buttom Silence & Elapsed Time Meter

208/1 XB-112-30144183-XP

XB-112-50144189-XP N/A N/A N/A N/A

230/1 XB-112-32144184-XP

XB-112-52144190-XP N/A N/A N/A N/A

200/3 XB-112-36144185-XP

XB-112-56144191-XP

XB-112-76144195-XP

XB-112-76144195-XP

XB-112-106144199-XP

XB-112-156144203-XP

230/3 XB-112-33144186-XP

XB-112-53144192-XP

XB-112-73144196-XP

XB-112-73144196-XP

XB-112-103144200-XP

XB-112-153144204-XP

460/3 XB-112-34144187-XP

XB-112-54144193-XP

XB-112-74144197-XP

XB-112-74144197-XP

XB-112-104144201-XP

XB-112-154144205-XP

575/3 XB-112-35144188-XP

XB-112-55144194-XP

XB-112-75144198-XP

XB-112-75144198-XP

XB-112-105144202-XP

XB-112-155144206-XP


208/1 XB-115-30144461-XP

XB-115-50144467-XP N/A N/A N/A N/A

230/1 XB-115-32144462-XP

XB-115-52144468-XP N/A N/A N/A N/A

200/3 XB-115-36144463-XP

XB-115-56144469-XP

XB-115-76144473-XP

XB-115-76144473-XP

XB-115-106144477-XP

XB-115-156144481-XP

230/3 XB-115-33144464-XP

XB-115-53144470-XP

XB-115-73144474-XP

XB-115-73144474-XP

XB-115-103144478-XP

XB-115-153144482-XP

460/3 XB-115-34144465-XP

XB-115-54144471-XP

XB-115-74144475-XP

XB-115-74144475-XP

XB-115-104144479-XP

XB-115-154144483-XP

575/3 XB-115-35144466-XP

XB-115-55144472-XP

XB-115-75144476-XP

XB-115-75144476-XP

XB-115-105144480-XP

XB-115-155144484-XP

116 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Alarm Light, Audio Alarm with Push Button Silence &

Elapsed Time Meter

208/1 XB-116-30144485-XP

XB-116-50144491-XP N/A N/A N/A N/A

230/1 XB-116-32144486-XP

XB-116-52144492-XP N/A N/A N/A N/A

200/3 XB-116-36144487-XP

XB-116-56144493-XP

XB-116-76144497-XP

XB-116-76144497-XP

XB-116-106144501-XP

XB-116-156144505-XP

230/3 XB-116-33144488-XP

XB-116-53144494-XP

XB-116-73144498-XP

XB-116-73144498-XP

XB-116-103144502-XP

XB-116-153144506-XP

460/3 XB-116-34144489-XP

XB-116-54144495-XP

XB-116-74144499-XP

XB-116-74144499-XP

XB-116-104144503-XP

XB-116-154144507-XP

575/3 XB-116-35144490-XP

XB-116-55144496-XP

XB-116-75144500-XP

XB-116-75144500-XP

XB-116-105144504-XP

XB-116-155144508-XP

SECTION PAGE DATE



26A

www.cranepumps.com

VOLTAGEPHASE

XGV / XGVH XGVHH

3HP 5HP 7.5HP 7.5HP 10HP 15HP203 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection &

Alarm Light

208V 1 PH XB-203-30144247-XP

XB-203-50144253-XP N/A N/A N/A N/A

230V 1 PH XB-203-32144248-XP

XB-203-52144254-XP N/A N/A N/A N/A

200V 3PH XB-203-36144249-XP

XB-203-56144255-XP

XB-203-76144259-XP

XB-203-76144259-XP

XB-203-106144263-XP

XB-203-156144267-XP

230V 3PH XB-203-33144250-XP

XB-203-53144256-XP

XB-203-73144260-XP

XB-203-73144260-XP

XB-203-103144264-XP

XB-203-153144268-XP

460V 3PH XB-203-34144251XP

XB-203-54144257-XP

XB-203-74144261-XP

XB-203-74144261-XP

XB-203-104144265-XP

XB-203-154144269-XP

575V 3PH XB-203-35144252-XP

XB-203-55144258-XP

XB-203-75144262-XP

XB-203-75144262-XP

XB-203-105144266-XP

XB-203-155144270-XP


208V 1 PH XB-204-30144271-XP

XB-204-50144277-XP N/A N/A N/A N/A

230V 1 PH XB-204-32144272-XP

XB-204-52144278-XP N/A N/A N/A N/A

200V 3PH XB-204-36144273-XP

XB-204-56144279-XP

XB-204-76144283-XP

XB-204-76144283-XP

XB-204-106144287-XP

XB-204-156144291-XP

230V 3PH XB-204-33144274-XP

XB-204-53144280-XP

XB-204-73144284-XP

XB-204-73144284-XP

XB-204-103144288-XP

XB-204-153144292-XP

460V 3PH XB-204-34144275-XP

XB-204-54144281-XP

XB-204-74144285-XP

XB-204-74144285-XP

XB-204-104144289-XP

XB-204-154144293-XP

575V 3PH XB-204-35144276-XP

XB-204-55144282-XP

XB-205-75144286-XP

XB-205-75144286-XP

XB-204-105144290-XP

XB-204-155144294-XP


208V 1 PH XB-207-30144509-XP

XB-207-50144515-XP N/A N/A N/A N/A

230V 1 PH XB-207-32144510-XP

XB-207-52144516-XP N/A N/A N/A N/A

200V 3PH XB-207-36144511-XP

XB-207-56144517-XP

XB-207-76144521-XP

XB-207-76144521-XP

XB-207-106144525-XP

XB-207-156144529-XP

230V 3PH XB-207-33144512XP

XB-207-53144518-XP

XB-207-73144522-XP

XB-207-73144522-XP

XB-207-103144526-XP

XB-207-153144530-XP

460V 3PH XB-207-34144513-XP

XB-207-54144519-XP

XB-207-74144523-XP

XB-207-74144523-XP

XB-207-104144527-XP

XB-207-154144531-XP

575V 3PH XB-207-35144514-XP

XB-207-55144520-XP

XB-207-75144524-XP

XB-207-75144524-XP

XB-207-105144528-XP

XB-207-155144532-XP

208 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Audio Alarm with Push Buttom Silence & Alarm Light

208V 1 PH XB-208-30144533-XP

XB-208-50144539-XP N/A N/A N/A N/A

230V 1 PH XB-208-32144534-XP

XB-208-52144540-XP N/A N/A N/A N/A

200V 3PH XB-208-36144535-XP

XB-208-56144541-XP

XB-208-76144545-XP

XB-208-76144545-XP

XB-208-106144549-XP

XB-208-156144553-XP

230V 3PH XB-208-33144536-XP

XB-208-53144542-XP

XB-208-73144546-XP

XB-208-73144546-XP

XB-208-103144550-XP

XB-208-153144554-XP

460V 3PH XB-208-34144537-XP

XB-208-54144543-XP

XB-208-74144547-XP

XB-208-74144547-XP

XB-208-104144551-XP

XB-208-154144555-XP

575V 3PH XB-208-35144538-XP

XB-208-55144544-XP

XB-208-75144548-XP

XB-208-75144548-XP

XB-208-105144552-XP

XB-208-155144556-XP

VOLTAGEPHASE



208V 1 PH XB-211-30144295-XP

XB-211-50144301-XP N/A N/A N/A N/A

230V 1 PH XB-211-32144296-XP

XB-211-52144302-XP N/A N/A N/A N/A

200V 3PH XB-211-36144297-XP

XB-211-56144303-XP

XB-211-76144307-XP

XB-211-76144307-XP

XB-211-106144311-XP

XB-211-156144315-XP

230V 3PH XB-211-33144298-XP

XB-211-53144304-XP

XB-211-73144308-XP

XB-211-73144308-XP

XB-211-103144312-XP

XB-211-153144316-XP

460V 3PH XB-211-34144299-XP

XB-211-54144305-XP

XB-211-74144309-XP

XB-211-74144309-XP

XB-211-104144313-XP

XB-211-154144317-XP

575V 3PH XB-211-35144300-XP

XB-211-55144306-XP

XB-211-75144310-XP

XB-211-75144310-XP

XB-211-105144314-XP

XB-211-155144318-XP

212 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Alarm Light, Audio Alarm with Push Buttom Silence & Elapsed Time Meter

208V 1 PH XB-212-30144319-XP

XB-212-50144325-XP N/A N/A N/A N/A

230V 1 PH XB-212-32144320-XP

XB-212-52144326-XP N/A N/A N/A N/A

200V 3PH XB-212-36144321-XP

XB-212-56144327-XP

XB-212-76144331-XP

XB-212-76144331-XP

XB-212-106144335-XP

XB-212-156144339-XP

230V 3PH XB-212-33144322-XP

XB-212-53144328-XP

XB-212-73144332-XP

XB-212-73144332-XP

XB-212-103144336-XP

XB-212-153144340-XP

460V 3PH XB-212-34144323-XP

XB-212-54144329-XP

XB-212-74144333-XP

XB-212-74144333-XP

XB-212-104144337-XP

XB-212-154144341-XP

575V 3PH XB-212-35144324-XP

XB-212-55144330-XP

XB-212-75144334-XP

XB-212-75144334-XP

XB-212-105144338-XP

XB-212-155144342-XP


208V 1 PH XB-215-30144557-XP

XB-215-50144563-XP N/A N/A N/A N/A

230V 1 PH XB-215-32144558-XP

XB-215-52144564-XP N/A N/A N/A N/A

200V 3PH XB-215-36144559-XP

XB-215-56144565-XP

XB-215-76144569-XP

XB-215-76144569-XP

XB-215-106144573-XP

XB-215-156144577-XP

230V 3PH XB-215-33144560-XP

XB-215-53144566-XP

XB-215-73144570-XP

XB-215-73144570-XP

XB-215-103144574-XP

XB-215-153144578-XP

460V 3PH XB-215-34144561-XP

XB-215-54144567-XP

XB-215-74144571-XP

XB-215-74144571-XP

XB-215-104144575-XP

XB-215-154144579-XP

575V 3PH XB-215-35144562-XP

XB-215-55144568-XP

XB-215-75144572-XP

XB-215-75144572-XP

XB-215-105144576-XP

XB-215-155144580-XP

216 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, Generator Receptacle, Alarm Light, Audio Alarm with Push Button Silence & Elapsed

Time Meter

208V 1 PH XB-216-30144581-XP

XB-216-50144587-XP N/A N/A N/A N/A

230V 1 PH XB-216-32144582-XP

XB-216-52144588-XP N/A N/A N/A N/A

200V 3PH XB-216-36144583-XP

XB-216-56144589-XP

XB-216-76144593-XP

XB-216-76144593-XP

XB-216-106144597-XP

XB-216-156144601-XP

230V 3PH XB-216-33144584-XP

XB-216-53144590-XP

XB-216-73144594-XP

XB-216-73144594-XP

XB-216-103144598-XP

XB-216-153144602-XP

460V 3PH XB-216-34144585-XP

XB-216-54144591-XP

XB-216-74144595-XP

XB-216-74144595-XP

XB-216-104144599-XP

XB-216-154144603-XP

575V 3PH XB-216-35144586-XP

XB-216-55144592-XP

XB-216-75144596-XP

XB-216-75144596-XP

XB-216-105144600-XP

XB-216-155144604-XP

Stealth Control PanelsDuplex, Wall Mounted SeriesXB Series for XGV, XGVH & XGVHH's

2/20

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Stealth Control Panels Simplex, Drywell Mount Series

For 2HP SGV's, OGP & OGV Grinder Pumps

12/18

Specifi cations:R & O SeriesListed by Underwriters Laboratories, simplex and duplex pump control panels provide reliable grinder pump station operation and potential malfunction warning.

STANDARD FEATURES:

• UL 508A Listed• NEMA 4X Non-metallic Enclosure• Padlockable Latch• Pump/Panel Circuit Breaker• IEC Rated Motor Contactor• Ambient Compensated Current Overload (R Panels Only,

except for SGVF2022L, SGVH2022L, SGVF2002L & SGVH2002L Overload for OGP, OGVF2022, OGVH2022, SGVF2022L, SGVH2022L, SGVF2002L & SGVH2002L Pumps located inter-nally in the pump)

• Pump Start Pushbutton• Individually Fused Circuits for Alarm and Control Components• Weatherproof Alarm Box Containing Alarm Light and 90 db alarm Horn with NEMA 4X Silence Pushbutton and Suitable for Remote Mounting. Provided with Drywell Mounted Control Panels.• Pre-Installed Capacitor Kit (R Panels Only, Capacitor for OGP, OGVF and OGVH Pumps located internally in the pump)• Terminal Strip and Ground Lug for Incoming Connections

OPTIONAL FEATURES:

• 7 Digit Elapsed Time Meter with meter running indicator.• Transfer Switch with easy access reverse pin portable generator

receptacle and weatherproof cover.• Seal Leak Indication with 120 volt indicator lamp and terminals for

2 leak probe wires. (R Series only)

Drywell Mount* Series:Stealth-R-100-PStealth-O-100-P

(*) Drywell NOT included with panel.

* IMPORTANT!This page is for information use ONLY.Drywell Panels and Drywells are included in the Pre-Wired basin package. Drywells and Drywell/panels assemblies ARE NOT sold separately.

Remote Alarm Device


C USLR142177

11/03

Stealth Control PanelsSimplex, Drywell Mount SeriesFor 2HP SGV's, OGP & OGV Grinder Pumps

VOLTAGEPHASE

2HP, OGP,OGVF/OGVH

2HPSGVF/SGVH

REMOTEALARM

101 - NEMA 4X Non-metallic Enclosure, Operating Controls with Remote Alarm Light

240/1 O-101/2-22-PP/N: 113449

R-101/2-22-PP/N: 113437

Remote AlarmP/N: 102764

102 - NEMA 4X Non-metallic Enclosure, Operating Controls with Remote Audio Alarm w/Push Button Silence & Alarm Light

240/1 O-101/2-22-PP/N: 113449

R-101/2-22-PP/N: 113437

Remote AlarmP/N: 102765A

103 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection with Remote Alarm Light

240/1 N/A R-103/4-22-PP/N: 113438


104 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection, with Remote Audio Alarm w/Push Button Silence & Alarm Light

240/1 N/A R-103/4-22-PP/N: 113438


109 - NEMA 4X Non-metallic Enclosure, Operating Controls, Elapsed Time Meter with Remote Alarm Light

240/1 O-109/10-22-PP/N: 113450

R-109/10-22-PP/N: 113439


VOLTAGEPHASE

2HP, OGP,OGVF/OGVH

2HPSGVF/SGVH

REMOTEALARM

110 - NEMA 4X Non-metallic Enclosure, Operating Controls & Elapsed Time Meter with Remote Audio Alarm w/Push Button Silence, Alarm Light

240/1 O-109/10-22-PP/N: 113450

R-109/10-22-PP/N: 113439


111 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection & Elapsed Time Meter with Remote Alarm Light

240/1 N/A R-111/12-22-PP/N: 113440


112 - NEMA 4X Non-metallic Enclosure, Operating Controls, Seal Leak Detection & Elapsed Time Meter with Remote Audio Alarm w/Push Button

Silence, Alarm Light

240/1 N/A R-111/12-22-PP/N: 113440



See below for proper Remote Alarm Box."R" panels used with SGVF, SGVH grinder pumps."O" panels used with OGP, OGVF, OGVH grinder pumps.

Control Panels

SECTION PAGE DATE

USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598

28A

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Remote Alarms(For use with Drywell Panels)

(Panel and Remote Alarm Ordered Separately)

NEMA 4X Enclosure with Red Alarm LightP/N: 102764

NEMA 4X Enclosure with Red Alarm Light and Audio Alarm Horn with Silence Push Button.P/N: 102765A

NEMA 4X Enclosure with Red Alarm Light, Audio Alarm with Silence and Generator Receptacle.P/N For OGVF/OGVH, OGP: 111666P/N For SGVF/SGVH: 111583

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Starter Controls Simplex - NEMA 1

12/18

Specifi cations:The Simplex starter control is supplied in a NEMA Type I general purpose indoor enclosure to prevent accidental contact with enclosed equipment.

The enclosure is fabricated of 16 gauge steel. Hinged cover is held closed by fl ush latches. The standard fi nish is baked on ANSI 61 Gray Polyester Powder Coating inside and out over Phosphatized surfaces. White steel mounting plates support electrical components in the enclosure.

A two or three pole, ampere rated magnetic contactor will provide pump control. A normally open auxiliary interlock, rated 10 amperes, provides control use with one or two fl oat switches or a single pressure switch. Contactor coil, fl oat switches and other pilot devices operate at line voltage, with the exception of 460 volt controls which are supplied with a 115 volt control transformer.

Motor overload protection is provided by one heater for each motor phase, ambient compensated overload with properly sized, quick trip heater(s). The overload relay will provide terminals for pump motor connection.

A terminal block is provided for customer connection of level switches or other pilot controls and/or a remote mounted alarm option.

The pump is controlled by a hand-off -auto toggle switch with spring return from the hand position to prevent pump damage.

An amber run light is mounted through the enclosure side to indicate pump run operation.

Optional Equipment Available, See .

Series: Simplex 1/4HP - 25HP


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HP PH VOLTS PART No..25 - 2 1 115 075660.25 - 3 1 230 075661.5 - 7.5 1 230 075662.5 - 7.5 3 230 075663

10 3 230 07566415 - 20 3 230 075665

25 3 230 075666

IMPORTANT!1. Specify pump model and/or full load amps when ordering.2. Optional equipment avaiable.3. Circuit Breaker NOT included.4. FOR INDOOR USE ONLY!5. Enclosure size is for standard control panel only. The number of options or NEMA type may change the size of the enclosure.

inches(mm)

Starter Controls Simplex - NEMA 1

2/05

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Contactor Controls Simplex - NEMA 1

12/18

Specifi cations:The Simplex pump contactor control is supplied in a NEMA Type I general purpose indoor enclosure to prevent accidental contact with the enclosed equipment.

The enclosure if formed of 16 gauge deep drawn steel with baked on gray epoxy paint. The enclosure will contain a two or three pole, amperage rated magnetic contactor for pump control. A normally open auxiliary interlock switch, rated 10 amperes minimum, provides control use with one or two fl oat switches or a single pressure switch. Contactor coil, fl oat switches and other pilot devices operated at line voltage (with the exception of 460 volt controls).

A terminal block is provided for customer connection of level switches, or other pilot controls, and/or a remote mounted alarm option.

A toggle switch provides hand-off -automatic operation with spring return from the hand to off position to prevent damage to pump. An amber run light is mounted through the enclosure side to indicate pump run operation.

For 230 volt, 1 phase operation, up to 3 HP.

Series: Simplex

P/N: 065557, 115 voltP/N: 065558, 230 volt

FOR INDOOR USE ONLY!


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HP PH VOLTS PART No.Up to 3 1 115 065557Up to 3 1 230 065558

IMPORTANT!1. Specify pump model and/or full load amps when ordering.2. Circuit Breaker NOT included.3. FOR INDOOR USE ONLY!

inches(mm)

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12/18

Specifi cations:The Simplex Contactors are recommended for systems requiring a permanent split-phase capacitor (PSC) or shaded pole motor driven pumps with internal thermal protection.

Supplied in a NEMA 1, indoor mounting steel enclosure, the control contains a 1/3 to 3 horsepower rated contactor for single phase motor control. The motor contactor is wired to a terminal block to provide control with 2 fl oat switches, or a single pressure switch. Contactor coils, fl oat switches and other pilot devices operate at line voltage.

The hinged enclosure door mounts a Push-To-Test button and a Amber light, mounted next to the button to indicate pump operation.

Terminals and terminal blocks are provided for all customer connections, motor leads, fl oat switches and other pilot devices, and incoming line power.

The indoor NEMA 1 enclosure is fi nished in a gray enamel coating, inside and out, over phosphatized steel.

Knock-outs are provided on the enclosure top and bottom for ease of installation. Mounting is provided through 4 holes through the rear of the enclosure.

Optional Equipment Available, See Page 31

Series: Simplex - NEMA 11/3HP - 3HP, 115 & 230 Volt, 1 Phase



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2/05

HP PH VOLTS PART No.1/3 - 3 1 115 0756571/3 - 3 1 230 075658

IMPORTANT!1. Specify pump model and/or full load amps when ordering.2. Optional equipment avaiable.3. Circuit Breaker NOT included.4. FOR INDOOR USE ONLY!5. Enclosure size is for standard control panel only. The number of options or NEMA type may change the size of the enclosure.

inches(mm)


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Panel AccessoriesStarter & Contactor

12/18

Alarm Options - NEMA 1PART No DESCRIPTION082804 Alarm Light & Buzzer, Nema 1, 115 Volt085895 Alarm Light & Buzzer, Nema 1, 230 Volt

082805 Alarm Light & Buzzer with silence Push Button, NEMA 1, 115 Volt085961 Alarm Light & Buzzer with silence Push Button, NEMA 1, 230 Volt

082818 Alarm Light, NEMA 1, 115 Volt085897 Alarm Light, NEMA 1, 230 Volt

085967 Alarm Buzzer, NEMA 1, 115 Volt085896 Alarm Buzzer, NEMA 1, 230 Volt

085962 Alarm Buzzer with Silence Push Button, NEMA 1, 115 Volt085963 Alarm Buzzer with Silence Push Button, NEMA 1, 230 Volt

NEMA 3 & 4 Options082810 NEMA 3R Enclosure 10 x 8 x 4, steel with light gray polyester fi nish. - Simplex Contactor

082811 NEMA 3R Enclosure 12 x 12 x 6, steel with light gray polyester fi nish. - Duplex Contactor

082812 NEMA 3R Enclosure 12 x 12 x 6, steel with light gray polyester fi nish. - Simplex Starter

082813 NEMA 3R Enclosure 16 x 14 x 6, steel with light gray polyester fi nish. - Duplex Starter

082814 NEMA 4 Enclosure 10 x 8 x 6, steel with light gray polyester fi nish. - Simplex Contactor

082815 NEMA 4 Enclosure 12 x 12 x 6, steel with light gray polyester fi nish. - Duplex Contactor

082816 NEMA 4 Enclosure 14 x 12 x 6, steel with light gray polyester fi nish. - Simplex Starter

082817 NEMA 4 Enclosure 14 x 12 x 6, steel with light gray polyester fi nish. - Duplex Starter

075630 NEMA 3R or 4 Selector Switch- 3 position, door mounted.

075638 NEMA 3R or 4 Light- Door Mounted



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Alarm / Disconnect Panel1500 Series, Simplexfor Automatic Pumps

12/18

Model: 1500Alarm/Disconnect Panel:P/N: 116742

Model: 1550Alarm/Disconnect Panel with Generator Receptacle:P/N: 111666

Specifi cations:Listed by Underwriters Laboratories, simplex pump alarm panel used with the ESPS-150 Level Control, UltraCAP2 Basin Packages,or any other station using a OGP or OGV Series pump with a automatic level control.

Model 1500 P/N: 116742• 90 db Alarm Horn with pushbutton silence• High Water Alarm Light• 25 Amp pump circuit breaker and 10 Amp alarm circuit breaker• NEMA 4X Enclosure• Non-Metallic Enclosure• Padlockable latch(s)• 240 Volt single phase service

Model 1550 P/N: 111666Includes the same base standard features as the 1500 seriesAlso Incudes:• Generator receptacle with automatic transfer switch• NEMA code L14-30P Flanged Locking Receptacle• 125/250 Volt, 3 Pole, 4 Wire• 25 Amp pump circuit breaker and 3 Amp alarm circuit breaker

OPTIONAL EQUIPMENT .............30 Ft. Generator Connection Cord, 12/4 SOW cord with NEMA L14-30R Locking Connector, Factory Installed and Tested P/N: 119962XC


C USLR142177

For Model: 1550

C USE241592

For Model: 1500

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AlarmsRemote Alarm Light and HornNEMA 4X, 3 & 12

12/18

1. Connect Alarm Float or Contact to Terminals 11 & 122. Connect a good Earth Ground to Enclosure3. Connect Line to Terminals 1 & 24. Alarm Contact is to be installed by Customer

P/N: 064691E

Specifi cations:These oiltight and dust free Fiberglass enclosures which meet NEMA 3, 4X & 12, have corrosion resistant stainless steel piano hinges and latches with padlock hasp (padlocks furnished by others), silicone gaskets and integral mounting feet.

Weatherproof alarm horn, 91db, 120 volt, alarm silencer push button and red 40 watt fl ashing light that remains on until alarm condition is cleared

Must add Dry Contacts P/N 073604 to control panel for remote alarm

inches(mm)


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AlarmsWall Mounted

12/18

Specifi cations:061486 High Water Alarm includes stainless steel wall plate with red jewel light and one mechanical level control with 10 ft. (3m) of 18/2 cord.

P/N: 061486


P/N: 061487


2 HOLES FOR 6-32 x 1/4 SCREWS

061487 High Water Alarm (Solid State) includes stainless steel wall plate, audible and visual alarm with silencer button and one mechanical level control with 10 ft. (3m) of 18/2 cord.

inches(mm)



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AlarmsNEMA 1 (Indoor)

12/18

P/N: 126306, 120 Volt

Specifi cationsVOLTAGE ......................... Primary 120V, 50/60Hz with 6 ft. line cord. WATTS ............................. 4.8 Watts Alarm Condition.ENCLOSURE ................... NEMA 1 metal enclosure with knock outs.ALARM SWITCH CONNECTION TERMINAL: Low voltage class 2 wiring.ALARM HORN ..................86db (A) at 10ft.(3M)ALARM FLOAT .................High impact resistant PVC Housing, Mechanical tilt switch hermetically sealed with 15ft. (5m) 18/2 SJOW water resistant neoprene (CPE) cord with pipe clamp.TEMPERATURE RATING: 140°F (60°C)

DescriptionThis Alarm System includes a NEMA 1 panel with red warning light, a green “power on” light, a push-to-test alarm button and a horn silence switch.

The liquid level alarm system is designed specifi cally for lift pump chambers and sump pump basins. The fl oat switch is lowered into the tank and secured at the desired alarm level. When the liquid rises (high level alarm) or lowers (low level alarm), the fl oat tips and activates a loud horn on the alarm panel. In addition, a red, solid-state warning light is activated. The horn can be turned off , but the warning light will remain on until the condi-tion is remedied. An added green “power on” light assures that there is power to the alarm panel.

inches(mm)


C US®

C US

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AlarmWater-tight Indoor/Outdoor

12/18

Specifi cations:VOLTAGE .......................... Primary 120V, 50/60Hz ENCLOSURE .................... Water-tight, Thermoplastic, Type 3RALARM HORN .................. 85db (A) at 10ft.(3m)ALARM LIGHT .................. Top Mounted type 4XALARM FLOAT ................. High impact resistant PVC Housing, Mechanical tilt switch hermetically sealed with 15ft. (5m) 18/2 SJOW water resistant neoprene (CPE) cord with pipe clamp.TEMPERATURE RATING 140°F (60°C)

P/N: 126307, 120 Volt

DescriptionThis Alarm System includes a water-tight panel with a top mounted Alarm light, a test/silence switch, a power on light and a 85db (A) alarm horn with a mechanical fl oat.

The liquid level alarm system is designed specifi cally for lift pump chambers and sump pump basins. The fl oat switch is lowered into the tank and secured at the desired alarm level. When the liquid rises (high level alarm) or lowers (low level alarm), the fl oat tips and activates the horn and light on the alarm panel.

inches(mm)


C US®

C US


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Capacitor/Relay PacksPlate MountedFor Single Phase Pumps

Specifi cations:If other than BARNES panels are used with the following single phase pumps, the capacitor/relay pack must be used for warranty compliance.

Each Capacitor/Relay Pack includes: • Mounting Plate, white, 8" (203mm) x 6" (152mm) • Start Capacitor • Run Capacitor • Capacitor Mounts • Start Relay • Terminal Block • Line Jumper wire • Four Screws • Components are mounted to plate and prewired

PART No. PUMP MODEL HP VOLT PHASE073306 SGV2022L, SGVF, SGVH 2 240 1

073306A SGVF & SGVH2002L 2 200 1073302 SGV3002L, SGV3072L 3 200 1073303 SGV3022L, SGV3072L 3 230 1073304 SGV5002L 5 200 1073305 SGV5022L, Prior to 05/2003 5 230 1

073305A SGV5022L, After 05/2003 5 240 1

073301

4SE4526L4SE4524L4SE4526HL4SE7524L4SE7524HL

4.54.54.57.57.5

230230230230230

11111

073306 XSGV2022L 2 230 1

073303 XSGV3002LXSGV3022L

33

200230

11

073305A XSGV5002LXSGV5022L

55

200230

11

P/N's: 073301 - 073306A

12/18


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Pump Monitor Relay

12/18

Specifi cations:INPUT POWER ......................... 120 VAC ± 10%, 7.0 VA maxOUTPUT RATING ..................... 8A @ 120 VACOPERATING TEMP .................. -20°C to +65°CSTORAGE TEMP ...................... -45°C to +85°CTEMP SENSOR VOLT .............. 6.6 VDC ±10%LEAK SENSOR VOLT .............. 4.7 VAC ±10%ENCLOSURE ............................ White Lexan, NEMA 1BASE......................................... Phenolic

Operation:The pump monitor relay provides Motor Over Temperature Alarm and Seal Leakage Alarm for submersible pumps.

Motor Over Temperature Alarm - the unit applies a low voltage DC signal to the motor thermal sensor to check its status. If the unit detects that the motor thermal sensor contacts are closed (normal condition), the over temp indication remains off , and the over temp relay is energized closing the contacts between terminals 2 and 11.

If the motor thermal sensor contacts open (over temperature condition), the over temp indication is turned on and the over temp alarm relay is de-energized opening the contacts between terminals 2 and 11 and closing the contacts between terminals 2 and 1.

When the high motor temperature condition has cleared, the unit will reset, based upon the position of alarm reset mode select switch (auto or manual). When in the auto position, the over temp alarm resets automatically. If the switch is in the manual position, the over temp reset push-button must be pushed for approximately 1.5 seconds to clear the alarm.

Seal Leakage Alarm - the unit applies a low voltage AC signal to the leakage probe to detect moisture in the seal cavity. A seal leakage condition is considered present when the amount of moisture in the seal cavity causes the resistance between the leakage probe and the motor housing to drop below the setting on the potentiometer. When this occurs the unit turns on the leakage indication and energizes the leakage alarm relay closing the contacts between terminals 9 and 10. The alarm trip point may be set by the following procedure: isolate the leakage probe from terminal 6. Connect a resistor, recommended starting at 20KΩ, across terminals 5 and 6. Slowly adjust the potentiometer to the point where the alarm turns on. Remove the resistor and reconnect the leakage probe to terminal 6.

P/N: 134667includes Standard ScrewBase for Face Mounting

E101681

C US

Optional:P/N 13472911 Pin, Din Rail Base


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Pump Monitor Relay

10/12

Checks Resistance between Two Probes

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inches(mm)

Cable RackFor Suspended Level Controls

Cable RackP/N: 059720

Specifi cations:

Cable rack to include, Cord Grips, Conduit Lock Nuts 1/2-14, and Qty. 2 Corrosion Resistent Cap Screws 5/16-18 x 1” (25mm) Long. Steel Cable rack has an Asphalt Bituminous Coating.

PARTNO

MATERIAL THK. QTYFLOATS

ADIM

BDIM

059720 STEEL .25 (6) 4 20 (508) 6 (152)059720G STEEL .25 (6) 5 26 (660) 9 (229)059720E STAINLESS .25 (6) 4 20 (508) 6 (152)


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P/N's: 093474 093475 113647

With Pump Bracket MountP/N: 113647 & 113647A

Level ControlsVertical Float, 120 & 230 Volt,

w/Piggy-Back Plug

Specifi cations:CORD: Material .............. 16-2 SJOW Water-resistant.

Size .................... .32 Dia. (8mm) x 15ft. (5M) Long. with Piggy-Back PlugSWITCH & HOUSING ................ Impact resistant, PVCFLOAT STOP ........................... NeopreneLIFT ROD ........................... Injection Molded Acetal Plastic.MOUNTING BRACKET ............. PVCCLAMP ....................................... PlasticTEMPERATURE RATING: ......... 125°F (52°C)SWITCH ..................................... Snap AconSWITCH RATING ....................... 120 Volt, 13 AMPS Max. Running Current 230 Volt, 12 AMPS Max. Running Current 60 AMPS Max. Starting Current 1/2HP @ 115 Volts AC, 1HP @ 230 Volts ACPUMPING RANGE: .................... Adjustable, 3/4 (19mm) to 6-1/2 (165mm).

The Vertical Level Control is designed to operate in applications with limited space and is available in pump down model only. The Vertical Level Control is not sensitive to turbulence. The plug may be removed for direct wiring and may be used in either 120V or 230V applications within specifi ed amp range.

PARTNUMBER

VOLTS CORDLENGTH

INSTALLATION

093474 120 15 ft. (5m) Pipe Mounted

093475 230 15 ft. (5m) Pipe Mounted

113647* 120 10 ft. (3m) SP Pump Bracket Mount

113647A* 120 20 ft. (6m) SP Pump Bracket Mount

IMPORTANT!1. This Level Control must be used only with pumps equipped with integral thermal overload protection. (*) Includes SP Pump mounting bracket.

inches(mm)

Pipe MountedP/N: 093474 & 093475

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Level ControlsESPS-100, ESPS-200 and ESPS-150Simplex, Duplex and Automatic Simplex

Specifi cations:HOUSING .....................................Chlorinated Polyvinyl Chloride (CPVC)DIAPHRAGMS .............................HNBRTEMPERATURE RATING ............140°F (60°C) ContinuousPRESSURE SWITCH ...................Snap Acting DiaphragmSWITCH RATING:

Non-Automatic ........3A @ 240 Volts AC, 1 PhaseAutomatic ................18A @ 240 Volt AC, 1 Phase

THERMAL CUTOUT:SWITCH .......................................Bimetallic, Snap Acting, Auto-ResetMOUNTING ................................Powder Coated Cast Iron bracket, For use with Barnes C-channel rail. Buna for free standing baseSIMPLEX: Two Switches ..........On/Off and High Water AlarmDUPLEX: Three Switches .......Pump 1 On/Off , Pump 2 On and High Water AlarmSIMPLEX AUTOMATIC: Two Switches ..........On/Off , High Water Alarm, Solid State Relay

CORD ...........................................Type SOW - 8 ft. (2.4m), 15 ft. (4.6m), 30 ft. (9m), 50 ft. (15m), 75 ft. (22.8m), 100 ft. (30.5m), No CordNon-Automatic ..............................18/5Automatic......................................14/5

DESCRIPTION:

Diaphragm pressure switches, hermetically sealed within a protective CPVC casing. Thermal protection provided by automatic resetting, heat-sensing thermal cutout switch. Pressure Switches terminate into Barnes ® exclusive custom molded quick connector plug for sealing and strain relief.

Versatile design available in three versions:Simplex Manual, Model ESPS-100Duplex Manual, Model ESPS-200Simplex Automatic, Model ESPS-150 (NO control panel required) complete with internal solid state pump start relay.

ESPS Level ControlsESPS-100 P/N: 121675-MESPS-150 P/N: 121676-MESPS-200 P/N: 121677-M

™

3/19

ESPS-200 SHOWN

This product may be covered by one or more of the following patents and other patent(s) pending: US Patent 7,578,657

E242537

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inches(mm)

MODEL NUMBER DESCRIPTION PART NUMBER CONTACTS CABLEESPS-100 Simplex 121675-M Normally Open 18/5 SOWESPS-150 Simplex Automatic 121676-M Normally Open 14/5 SOWESPS-200 Duplex 121677-M Normally Open 18/5 SOW

ESPS-200 SHOWN

Level ControlsESPS-100, ESPS-200 and ESPS-150Simplex, Duplex & Automatic Simplex


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Level ControlsFloatTREE™ Simplex and Duplexfor Barnes "C" Channel Rail System

Specifi cations:The Mercury Level Controls are pilot duty devices which control the function of motor load devices, such as contactors, motor starters, and power relays, to automatically cycle a pump or pumps. They can also be used for alarm signaling devices. The FloatTREE consists of mercury level controls potted together and terminating into one 5 wire color coded cable for simplex or 8 wire color coded cable for duplex.

Qty. 3 fl oats for Simplex: Pump Off , Pump On, Alarm.Qty. 4 fl oats for Duplex, Pump Off , Pump 1 On, Pump 2 On, Alarm.

FloatTREE:Simplex: Cord ................18/5 SJOW, .36 (9.1mm) Dia

Mounting .........Clip, ABS/NylonDuplex: Cord ................18/8 SOW, .51 (13mm) Dia.

Mounting .........Clamp, 300 Series Stainless SteelFLOAT HOUSING ................PolypropyleneFLOAT TEMPERATURE RATING ....60° CFLOAT SWITCH ...................Mercury, Narrow Angle, HorizontalFLOAT SWITCH RATING ....4.5A @ 115VAC RES 2.25A @ 230VAC RESPOLE ....................................PVC

FloatTREEThe universal mounting bracket allows the FloatTREE to be located on either side of the “C” channel rail for ease of installation around existing inlets or other obstructions.

Simplex:Part No. Depth116960 48" - 72"116961 78" - 144"116962 150" - 240"

Duplex:Part No. Depth116966 48" - 72"116967 78" - 144"116968 150" - 240"

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Individual Floats AssemblyThe universal mounting bracket allows the Indi-vidual Floats to be located on either side of the “C” channel rail for ease of installation around existing inlets or other obstructions.

Specifi cations:The Mechanical Level Controls are pilot duty devices which control the function of motor load devices, such as contactors, motor starters, and power relays, to automatically cycle a pump or pumps. They can also be used for alarm signaling devices.

Qty. 3 fl oats for Simplex: Pump Off , Pump On, Alarm.Qty. 4 fl oats for Duplex, Pump Off , Pump 1 On, Pump 2 On, Alarm.

Floats Assembly: 125148 Series FloatCORD ...................................18/2 SJOW, .29 (7.4mm) DiaMOUNTING... .......................Clip, ABS/Nylon and 300 series BandclampFLOAT HOUSING ................PolypropyleneTEMPERATURE RATING ....60° C (140° F)FLOAT SWITCH ...................Snap Action, N.O.FLOAT SWITCH RATING ....5A @ 125VAC RES MAX. 100 mA @ 12VAC RES MIN.POLE ....................................PVCWATER DEPTH ....................30Ft. (9m) max, 13 PSIACTIVATION ........................1.50" Off Horizontal Diff erential

Simplex:Part No. Depth116744 48" - 144"116745 150" - 240"

Duplex:Part No. Depth116747 48" - 144"116748 150" - 240"

Level ControlsIndividual Floats Assembly, Simplex and Duplex

for Barnes "C" Channel Rail System

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P/N: 135373-15

Specifi cations:CORD: Material ......... 16-2 or 18-2 SJTW or SJTOW, Nylon with .12 Dia. Vent Size ............... .38 Dia.(9.7mm)PLUG .................................... Male & Female (Piggy-Back), with Vent and Ground.HOUSING ............................. Black, Molded PolypropyleneSWITCH RETAINER ............ PolypropyleneCLAMP ................................. 1. Bracket, Stainless Steel (Pump Mtg.) 2. Adjustable Clamp, 1-3/4 (45mm) to 5” (127mm)(Pipe Mtg.)HARDWARE ........................ Stainless SteelSWITCH DIAPHRAGM ........ Oil Resistant Buna-NSWITCH ............................... Snap Action, Normally OpenSWITCH RATING ................. 12 Amp @ 120 Volt AC

Diaphragm Switches are Pressure operated that turn on at 11.50” (292.1mm) head (from bottom of housing) and off at 3.50” (88.9mm) head. For mounting on pumps with and without mounting ears and pipe mounted.

FOR USE ON:Discharge pipe or pump mounted on unitswith FLA less than 10.5 @ 120 Volts AC

PART NUMBER CORD LENGTH135373-15 15 FT. (4.6m)

PIPE MOUNTEDinches(mm)

Level ControlsDiaphragm

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230 Volt P/N: 090270

Specifi cations:CORD: Material ......... 14-2 SJOW, 41 Strand x #30, 90°C Dry, 60°C Wet

Size ............... .37 (8mm) Dia. x (See Chart for Lenght)HOUSING: Material ......... Polypropylene

Color .............. Normally Open - BlackCLAMP .................................. Pipe Mounted, Stainless Steel with Polypropylene Saddle, 1" (25) to 3" (76)TEMPERATURE RATING ..... 200°F (93°C)SWITCH ................................ Mechanical, Snap ActionSWITCH RATING .................. 15 Amps @ 115 Volts AC, 1 Phase 15 Amps @ 230 Volts AC, 1 Phase

Description:Part Number 090269 and 090270 Level Controls are available in Pipe Mounted Confi guration with a 115 volt molded on Male and Female Piggy-Back Plug w/Ground on the 090269 and a 230 volt molded on plug on 090270. Cable lengths are of 15 (5M), 25 (8M), 30 (9M) and 50 feet (15M).

The unit has a piggy-back plug attached to the cord, allowing the user to plug the pump plug directly into it, and then plug the entire unit into a 115 volt or 230 volt grounded outlet. The Wide Angle Level Control is furnished with an adjustable strap for mounting to the pump discharge pipe. Standard units are preset at the factory, but can easily be adjusted to various pump down cycles by shortening or lengthening the cord length at the pivot point.

The Mechanical level control is a direct acting switch, it uses a metal cylinder sliding back and forth in a tube to actuate a snap-action switch.

PARTNUMBER

CORDLENGTH

TYPEINSTALLATION

CONTACTS

09026915 ft. (5m), 20 ft. (6m), 25 ft. (8m), 30 ft. (9m)

& 50 ft. (15m)

Pipe Mounted115 Volt

Open

090270 15 ft. (5m), 25 ft. (8m), 30 ft. (9m) & 50 ft. (15m)

Pipe Mounted230 Volt

Open

STATE CORD LENGTH AT TIME OF ORDERING.

115 Volt P/N: 090269

Mechanical, High Temperature, Wide Angle, Pipe Mounted, 115 & 230 Volt w/Piggy-Back Plug

Level Controls

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Control FloatPilot Duty / Intrinsically Safe125 Volt

P/N: 124522 125147

Specifi cations:CORD ......................................18/2 SJOWPLUG .......................................NoneFLOAT .....................................Polypropylene for use in water & sewage up to 140° (60° C).WATER DEPTH .......................Maximum 30' (9m), 13 PSISWITCH: P/N 124522: .....Snap Action, Normally Open, Pilot Duty P/N 125147: .....Snap Action, Normally Closed CLAMP ...................................Stainless Steel Construction. Range: 1" to 3" Dia.MOUNTING SADDLE .............ABS/NylonSWITCH COMPONENT ELECTRICAL RATINGS:

125 VAC: ..........Maximum Electrical Load: 0.1 Amps Minimum Electrical Load: 0.160 Milliamps 30 VDC: ............Maximum Electrical Load: 0.1 Amps Minimum Electrical Load: 0.160 Milliamps ELECTRICAL CONFIGURATION: P/N 124522: .....Normally Open

P/N 125147: .....Normally ClosedCOLOR ....................................BlackPACKING ................................Pack Float Assembly, Clamp, Saddle & Instruction Sheet in Individual Carton.

inches(mm)

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Specifi cations:CORD ......................................18/2 SJOWPLUG .......................................NoneFLOAT .....................................Polypropylene for use in water & sewage up to 140° (60° C).WATER DEPTH .......................Maximum 30' (9m), 13 PSISWITCH: P/N 125148: .....Snap Action, Normally Open P/N 125149: .....Snap Action, Normally Closed CLAMP ....................................Stainless Steel Construction. Range: 1" to 3" Dia.MOUNTING SADDLE .............ABS/NylonSWITCH COMPONENT ELECTRICAL RATINGS:

125/250 VAC: ...Maximum Electrical Load: 5.0 Amps Minimum Electrical Load: 100.0 Milliamps @ 12 VACELECTRICAL CONFIGURATION: P/N 125148: .....Normally Open

P/N 125149: .....Normally ClosedCOLOR ....................................BlackPACKING ................................Pack Float Assembly, Clamp, Saddle & Instruction Sheet in Individual Carton.

inches(mm)

P/N: 125148 125149

Control FloatPilot Duty

125/250 Volt

PART NUMBER CORD LENGTH TYPE INSTALLATION CONTACTS125148 15', 30', 50', 100' Pipe Mounted

125/250 Volt OPEN

125149 15', 30', 50', 100' Pipe Mounted125/250 Volt CLOSED

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Control FloatDirect Control120/230 Volt

P/N: 125153

Specifi cations:CORD ......................................16/2 SJOWPLUG .......................................NoneFLOAT .....................................Polypropylene for use in water & sewage up to 140° (60° C).WATER DEPTH .......................Maximum 30' (9m), 13 PSISWITCH ..................................Snap Action, Normally Open CLAMP ....................................Stainless Steel Construction. Range: 1" to 3" Dia.MOUNTING SADDLE .............ABS/NylonSWITCH COMPONENT ELECTRICAL RATINGS:

120 VAC: ..........Maximum Electrical Load: 13.0 Amps Maximum Pump Starting Current: 78.0 Amps Minimum Electric Load: 100.0 Milliamps @ 12 VAC 230 VAC: ..........Maximum Electrical Load: 13.0 Amps Minimum Electrical Load: 100.0 Milliamps @ 12 VACELECTRICAL CONFIGURATION:.................................................Normally OpenCOLOR ....................................BlackPACKING ................................Pack Float Assembly, Clamp, Saddle & Instruction Sheet in Individual Carton.

inches(mm)


120/230 Volt OPEN

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Specifi cations:CORD: P/N 125150: .....18/2 SJOW

P/N 125151: .....16/2 SJOWPLUG .......................................125 VAC NEMA 5-15 Piggy-Back PlugFLOAT .....................................Polypropylene for use in water & sewage up to 140° (60° C).WATER DEPTH .......................Maximum 30' (9m), 13 PSISWITCH ..................................Snap Action, Normally Open CLAMP ....................................Stainless Steel Construction. Range: 1" to 3" Dia.MOUNTING SADDLE .............ABS/NylonSWITCH COMPONENT ELECTRICAL RATINGS:P/N 125150, 125 VAC: ............Maximum Electrical Load: 10.0 Amps Maximum Starting Current: 60.0 Amps Minimum Electrical Load: 100.0 Milliamps @ 12 VACP/N 125151, 125 VAC: ............Maximum Electrical Load: 13.0 Amps Maximum Starting Current: 78.0 Amps Minimum Electrical Load: 100.0 Milliamps @ 12 VACELECTRICAL CONFIGURATION:.................................................Normally OpenCOLOR ....................................BlackPACKING ................................Pack Float Assembly, Clamp, Saddle & Instruction Sheet in Individual Carton.

inches(mm)

P/N: 125150 125151

Control FloatPiggy-Back In-Line Floats

125 Volt

PART NUMBER CORD LENGTH TYPE INSTALLATION CONTACTS125150 10', 20', 30' Pipe Mounted

125 Volt OPEN

125151 15', 20', 30', 50' Pipe Mounted125 Volt OPEN

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Control FloatPiggy-Back In-Line Floats240 Volt

P/N: 125152 125154

inches(mm)

Specifi cations:CORD: P/N 125152: .....16/2 SJOW

P/N 125154: .....14/2 SJOWPLUG: ......................................240 VAC NEMA 6-15 Piggy-Back PlugFLOAT: P/N 125152: .....Polypropylene for use in water & sewage up to 140° (60° C).

P/N 125154: .....PVC for use in water & sewage up to 140° (60° C).WATER DEPTH .......................Maximum 30' (9m), 13 PSISWITCH ..................................Snap Action, Normally Open CLAMP ....................................Stainless Steel Construction. Range: 1" to 3" Dia.MOUNTING SADDLE .............ABS/NylonSWITCH COMPONENT ELECTRICAL RATINGS:P/N 125152, 240 VAC: ............Maximum Electrical Load: 13.0 Amps Maximum Starting Current: 78.0 Amps Minimum Electrical Load: 100.0 MilliampsP/N 125154, 240 VAC: ............Maximum Electrical Load: 15.0 Amps Maximum Starting Current: 85.0 Amps Minimum Electrical Load: 100.0 MilliampsELECTRICAL CONFIGURATION:.................................................Normally OpenCOLOR: P/N 125152: .....Black

P/N 125154: .....GreyLOGO ......................................NonePACKING ................................Pack Float Assembly, Clamp, Saddle & Instruction Sheet in Individual Carton.


240 Volt OPEN

125154 15', 20', 30', 50' Pipe Mounted240 Volt OPEN

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Junction BoxNEMA 6, Duplex, SGV & OGV GrindersFor use with Floats or FloatTREE & Direct Burial Cable

Specifi cations:The Duplex Junction Box and all connections have a NEMA 6 Rating to protect against occasional submersion and is used in conjunction with U.L. listed water-tight connectors suitable for use with U.L. listed Direct Burial Cable.

BOX & COVER ............... Constructed of Impact-Resistant, Nonconductive, Fiberglass Reinforced Polyester with Stainless Steel ScrewsGASKET .......................... NeopreneCHAIN ............................. Stainless SteelCORD GRIPS .................. Non-Metallic, Valox with Neoprene type GrommetRECOGNITION ............... UL Listed 508

PART No. DESCRIPTION

109301 For SGV*2022L & OGV/OGP with FloatTREE/ESPS-200

109302 For OGP & OGV*2022 with Indiv. Floats

109305 SGV w/sensor (no 5HP/1PH) with FloatTREE/ESPS-200

109306 SGV w/sensor (no 5HP/1PH) with Indiv. Floats095692 For 5HP/1PH SGV with Indiv. Floats105383 For 5HP/1PH SGV with FloatTREE/ESPS-200

Junction Box, NEMA 6, DuplexP/N's: 109301, 109302, 109305, 109306, 095692, 105383

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Junction BoxNEMA 4X, Duplex

Junction Box, NEMA 4X, DuplexP/N's: 076622, 076627, 076628, 078158 & 085808

Specifi cations:Duplex Junction Box and all connections have a NEMA 4X Rating to protect against accidental submersion, for combining all pump and level control cables. The box and all connections are water-tight and are capable of withstanding an external liquid pressure of 10 PSI. Included are individual corrosion resistant and liquid-tight cable connectors constructed of thermoplastic with neoprene bushing and sealing ring.

BOX ................................. Constructed of self-extinguishing molded fi berglass with a minimum wall thickness of 3/16 (5mm)COVER ..................... 8 (203) x 6 (152) x 4.37 (111) Attached with captive stainless steel fasteners with fi berglass encapsulated headsGASKET .......................... NeopreneCHAIN ............................. Stainless SteelCORD GRIPS .................. Non-Metallic, Valox with Neoprene type GrommetRECOGNITION ............... UL Listed 508

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Junction BoxNEMA 4X, Duplex

PART NO. PUMP CABLEQTY. 2

"A"

FLOAT CABLEQTY. 4

"B"

CONTROL CABLEQTY. 2

"C"076622 .625 (16) - .750 (19) .250 (6) - .312 (8) .437 (11) - .500 (13) *076627 .625 (16) - .750 (19) * .250 (6) - .312 (8) Not Used076628 .750 (19) - .875 (22) .250 (6) - .312 (8) .437 (11) - .500 (13)078158 .375 (10) - .437 (11) .250 (6) - .312 (8) Not Used085808 .500 (13) - .625 (16) .250 (6) - .312 (8) .437 (11) - .500 (13)

(*) Extra grommet and washer supplied for range .500 (13mm) to .625 (16mm).

inches(mm)

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Junction BoxNEMA 4X, Simplex & Duplex for Intrinsically Safe Level

Controls in Class I, Groups C & D, Division 1 Locations

NEMA 4X, Simplex & DuplexP/N's: 087551 & 087552

Specifi cations:NEMA 4X watertight junction box for “INTRINSIC” level control cables in Class I, Groups C & D, Division 1 Locations, used in conjuction with a NEMA 7 junction box for pump and control cables. The box and all connections are watertight and are capable of withstanding an external liquid pressure of 10 PSI. Included are individual corrosion resistant and liquid-tight cable connectors constructed of thermoplastic with neoprene bushing and sealing ring.

BOX ................................. Constructed of a fl ame retardantultra-violet resistant, foam Noryl, withminimum wall thickness of 1/4” (6mm),inside Dim.

5 (127mm) x 3.5 (89mm) x 3 (76mm) molded mounting feet and brass insertsCOVER ............................ Hinged, with four 304 stainless steel

screws. Hot Stamped with;“INTRINSIC SAFETY WIRING”

GASKET .......................... Cellulose-NBR blendCORD GRIPS .................. Non-Metallic, Valox with Neoprene type GrommetRECOGNITION ............... UL Listed 508

IMPORTANT !This Junction Box MUST be used with a conduit Sealing Fitting.

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Junction BoxNEMA 4X, Simplex & Duplex for Intrinsically Safe Level Controls in Class I, Groups C & D, Division 1 Locations

inches(mm)

PART NO. DESCRIPTION FLOAT"A"

FLOAT"B"

FLOAT"C"

FLOAT"D"

087551 Simplex .250 (6) - .312 (8) .250 (6) - .312 (8) .250 (6) - .312 (8) Not Used087552 Duplex .250 (6) - .312 (8) .250 (6) - .312 (8) .250 (6) - .312 (8) .250 (6) - .312 (8)

IMPORTANT!These junction boxes are used in conjunction with a NEMA 7 junction box for pump and control cords.This Junction Box MUST be used with a conduit Sealing Fitting.

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Break Away Fittings

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1.25" - 3" Break Away FittingWith or Without Check Valve

Standard & Non-Sparking

Specifi cations:Each BAF break away fi tting consists of a cast iron base elbow which is bolted to the fl oor of the wet well, lower and upper guide rail supports and a cast iron moveable elbow with a sealing plate and o-ring. The discharge fl ange on the elbow base (ANSI B16.1) will mate with a standard 125lb. companion fl ange and gasket (supplied). The pump is connected to the moveable elbow though a stainless steel nipple supplied with each assembly.

The guide rails (supplied by customer) are attached to the base elbow at the lower end and a pipe spacer support bracket at the upper end. The guide rails are set in place by sliding the pipe over a stainless steel plug. Each plug has an o-ring to reduce noise and vibration. The guide rails serve only as a guide as they carry none of the pump weight. 1" (25mm) schedule 40 galvanized steel pipes should be used for guide rails.

An optional intermediate guide rail bracket is recommended for depths of 13 feet (4m) or more. See page 2.

The BAF’s, 1212, 1220 & 2020 are for pumps up to 200 lbs (91kg) which do not generate in excess of 150 ft. TDH (45 Meters).

The BAF's, 2030 & 3030 is for pumps up to 250 lbs (114kg) which do not generate in excess of 150 ft. TDH (45 Meters).

One break away fi tting is required per pump. (The S.S. Lifting bridle is included.)

Assemblies DO NOT include Pump, Discharge piping, Guide Rails, Lifting Chain, nor Gate Valve with Handle.

These items must be purchased separately.

Specifi cations: With Check Valve "CV" SeriesIn addition to standard features listed above, a commercially available Flap Check Valve is supplied with each model. The valve is installed between the pump discharge fl ange and the inlet fl ange on the moveable elbow.

Specifi cations: Non-Sparking "NS" SeriesThe "NS" series is similar in design to the standard version except it has a Bronze Moveable Elbow to prevent sparking.

Model Key: BAF - 1212NS12 = 1¼"20 = 2" Customer Connection30 = 3" Pump Connection

For Submersible Sump, Sewage, Effl uent & Grinder Pumps.

DESCRIPTION:THE BREAK AWAY FITTING IS DESIGNED TO ALLOW THE SUBMERSIBLE PUMP TO BE INSTALLED OR REMOVED WITHOUT REQUIRING PERSONNEL TO ENTER THE WET WELL.

Models: Without Check ValveSTD P/N "NS" P/N127300 BAF - 1212 127303127301 BAF - 1220 127311127302 BAF - 2020 127312127306 BAF - 2030 127305127304 BAF - 3030 127314

Models: With Check ValveSTD P/N "NS" P/N127307 BAF - 1212CV 127310127308 BAF - 1220CV 127313127309 BAF - 2020CV 127315

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1.25" - 3" Break Away FittingWithout Check Valve

inches(mm)

* CAN NOT be used with old generation 2HP SGV Grinder pumps, part numbers 105234 thru 105239 See page 6 for OPTIONAL Intermediate Supports. NOTE: Lifting Chain sold separately.

BAF - 1212, 1220, 2020

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Break Away Fittings

3B

www.cranepumps.com

Break Away Fitting 1.25" & 2" with Check Valve

"CV" Series

inches(mm)

* The 1.25 x 2 is supplied with an ultra close adapter. See page 6 for OPTIONAL Intermediate Supports. NOTE: Lifting Chain sold separately.

BAF - 1212CV, 1220CV, 2020CV

10/17

If pump is not equipped with a removeable discharge fl ange, the casing may need removal to install the check valve

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Break Away Fittings


4B

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Break Away Fitting2" x 3"

inches(mm)

BAF - 2030

10/17

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Break Away Fittings

5B

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Break Away Fitting 3" x 3"

inches(mm)

BAF - 3030

10/17

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Break Away Fittings


6B

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Stainless Steel Intermediate Rail SupportMust be Ordered Separately

BAFModel #

Intermediate Rail Support

P/N

Dim “A” Dim “B” Dim “C”

BAF-1212 750940 5.25” 2.75” 1.25”BAF-1220 750941 5.25” 2.75” 1.25”BAF-2020 750941 5.25” 2.75” 1.25”BAF-2030 750944 6.25” 2.75” 1.25”BAF-3030 750944 6.25” 2.75” 1.25”BAF-1212CV 750940 5.25” 2.75” 1.25”BAF-1220CV 750941 5.25” 2.75” 1.25”BAF-2020CV 750941 5.25” 2.75” 1.25”

Break Away Fitting Stainless Steel Intermediate Rail Support

1/14

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7B

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Pump Stand2 HP SGV & OGV Grinder Pumps

2/12

Pump Stand (Old SGV)P/N: 082305

Specifi cations:BASE PLATE .......................9" (229mm) x 6.60" (152mm) x .25 (6mm) Thk. SteelPAINT ...................................Black Epoxy AsphaltHARDWARE ........................Corrosion Resistant Steel

IMPORTANT!For use with old generation SGV pump. part numbers: 105234 thru 105239.

Specifi cations:The Pump Support Stand is cast iron with vinyl pads on the feet to eliminate damaging the basin fl oor. The stand can be used with the 2 HP SGVF, SGVH, OGVF, OGVH, OGP or the SGPC Grinder pumps which supports the pump at the required distance from the basin fl oor.

Pump Support StandP/N: 131834


Break Away Fittings

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8B

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12/18

Pump Stand3, 5 & 7.5 HP SGV Grinder PumpFor Rigid Pipe System

Specifi cations:BASE PLATE .......................11.68" (297mm) x 7.62" (194mm) x .25" (6mm) Thk. SteelPAINT ...................................Black Epoxy AsphaltHARDWARE ........................Corroision Resistant Steel

Instructions:

1. Place three (3) set screws in legs of base plate but do not thread into openings.2. Place pump legs into three (3) openings of base plate legs.3. Making sure pump is level and remains approximately 4" (102mm) off bottom of basin, tighten three (3) set screws against sides of pump legs.4. Assemble all necessary discharge piping, check valves, etc. (not furnished with stand) to the pump.5. Attach lifting cable, chain or rope to pump lifting handle and lower pump into basin slowly. DO NOT DROP!

NOTE: Do Not use pump cables for lifting.

Pump StandP/N: 082306


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Break Away Fittings

9B

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Conditioning StandChopper Pumps

5/20

Specifi cations:The Conditioning Stand is manufactured from cold rolled steel, and coated with a two part epoxy. The stand is required for use with high velocity mixing nozzles, and must be bolted to the bottom of the basin. All stands off er satisfactory suction clearance. For use with all Sithe Chopper Pumps.

NOTE: The nozzles MUST be sourced elsewhere.

Pump Suction Size Part Number

4" 1452625" 1452636" 1452648" 14526510" 14526612" 145267

Chopper Conditioning Stand


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10B

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11B

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1¼" NPT Hydromatic AdapterBarnes 2HP SGV Grinder Pump to

Hydromatic Break Away Fitting

12/18

Specifi cations:BRACKET .........................Stainless SteelLOWER BRACKET ...........Stainless SteelHARDWARE .....................Stainless Steel

This 1¼" NPT adapter is used to adapt a BARNES 2HP SGV Grinder pump to a SPG/SPGL Hydromatic Rail System.


1¼" NPT Hydromatic AdapterP/N: 084913


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Break Away Fittings


12B

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1¼" NPT Hydromatic Adapter Barnes 2HP SGV Grinder Pump toHydromatic Break Away Fitting

4/05

inches(mm)

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Break Away Fittings

13B

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2" NPT Hyromatic Adapter3, 5 & 7.5 HP SGV Grinder Pump To

Hydromatic SPGF, Break Away Fitting

12/18

Specifi cations:LOWER BRACKET ...........Stainless SteelHARDWARE .....................Stainless Steel

Used to install a BARNES 3, 5 & 7.5HP SGV Grinder pump to a Hydromatic SPGF Rail System utilizing the existing upper guide bracket, chain and ball check valve with sealing diaphragm.


2" NPT Hydromatic AdapterP/N: 085480


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Break Away Fittings


14B

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2" NPT Hydromatic Adapter 3, 5 & 7.5 HP SGV Grinder Pump ToHydromatic SPGF, Break Away Fitting

4/05

inches(mm)

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Break Away Fittings

15B

www.cranepumps.com

12/18

Specifi cations:LOWER BRACKET ...........Stainless SteelHARDWARE .....................Stainless Steel

Used to install a BARNES 3, 5 & 7.5HP SGV Grinder pump to a Hydromatic SPGH Rail System utilizing the existing upper guide bracket, chain and ball check valve with sealing diaphragm.


2" NPT Hydromatic AdapterP/N: 085059

2" NPT Hyromatic Adapter3, 5 & 7.5 HP SGV Grinder Pump To

Hydromatic SPGH, Break Away Fitting


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Break Away Fittings


16B

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2" NPT Hydromatic Adapter 3, 5 & 7.5 HP SGV Grinder Pump ToHydromatic SPGH, Break Away Fitting

4/05

inches(mm)

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Break Away Fittings

17B

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12/18

1¼" & 2" Break Away Fitting With Stainless "C" Channel Guide Rails for

Concrete and Fiberglass Installation, Standard and Non-Sparking

Specifi cations:The "C" channel guide rail assembly is made of 300 series stainless steel. The guide rail mounts to the upper and lower horizontal brackets attached to the basin wall. The rail also rest on the bottom of the basin fl oor, The stainless steel guide rail supports the pump the required distance from the basin fl oor. Guide brackets (supplied with the Moveable Fitting Assembly) are attached to the pump for positioning of the unit on the guide rail during installation and removal.

The stationary of the hydraulically sealed discharge is powder coated machined cast iron. The stationary fi tting has a fi ber reinforced neoprene diaphragm clamped between the stainless steel rail and the stationary pres-sure vessel. The moveable fi tting is held against the stationary fi tting by the construction of the stainless steel rail, aligning the moveable fi tting to the fl exible diaphragm for proper sealing of the two surfaces.

Each assembly includes:• 300 Series Stainless Steel Guide Rail.• 300 Series Stainless Steel Upper and Lower Support Brackets.• Available for Basin Depths 48" to 156" (1.2m to 3.9m)• 300 Series Stainless Steel Intermediate Support Brackets for Basin Depths 144" (3.7m) and greater.• Powder Coated Cast Iron Stationary Fitting.• Fiber Re-Inforced Neoprene Diaphragm.

Quantity of One (1) each for Simplex and Two (2) for Duplex.

1¼" NPT Discharge2" NPT Discharge


SIMPLEX RAIL SHOWN

SIMPLEX RAIL WITH INTERMEDIATE SUPPORT

FOR DEPTHS 144" (3.7M) AND GREATER


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Break Away Fittings


18B

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8/17

1¼" & 2" Break Away Fitting With Stainless "C" Channel Guide Rails for Concrete and Fiberglass Installation, Standard and Non-Sparking

"A" DIM BASIN DEPTH 1.25" NPTPART NO.

2.00" NPTPART NO.

48" (1219) 5.0 Ft. (1.5 m) 086352 08621754" (1372) 5.5 Ft. (1.7 m) 086353 08621860" (1524) 6.0 Ft. (1.8 m) 086354 08621966" (1676) 6.5 Ft. (2 m) 086355 08622072" (1829) 7.0 Ft. (2.1 m) 086356 08622178" (1981) 7.5 Ft. (2.3 m) 086357 08622284" (2134) 8.0 Ft. (2.4 m) 086358 08622390" (2286) 8.5 Ft. (2.6 m) 086359 08622496" (2438) 9.0 Ft. (2.7 m) 086360 086225

102" (2591) 9.5 Ft. (2.9 m) 086361 086226108" (2743) 10.0 Ft. (3 m) 086362 086227114" (2896) 10.5 Ft. (3.3 m) 086363 086228120" (3048) 11.0 Ft. (3.4 m) 086364 086229126" (3200) 11.5 Ft. (3.5 m) 086365 086230132" (3353) 12.0 Ft. (3.7 m) 086366 086231 * Additional Mounting Bracket138" (3505) 12.5 Ft. (3.8 m) 086367 086232 * Additional Mounting Bracket144" (3658) 13.0 Ft. (4 m) 086368 086233 * Additional Mounting Bracket

Order One (1) Rail for Each Pump.NOTE: For Upper & Lower Brackets and Intermediate Brackets see page 6.NOTE: For Intermediate Rail Extension see page 7.

inches(mm)

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Break Away Fittings

19B

www.cranepumps.com

12/18

Specifi cations:The Moveable Fitting Assembly is used with the Stainless "C" Channel Guide Rails for fi eld installation in concrete wet wells or basins.

STANDARD:Each moveable assembly includes a stainless steel upper pump bracket with stainless hardware, stainless steel pipe nipples, cast iron fl apper style check valve with integrated anti-siphon, and cast iron lower guide bracket.

NON-SPARKING:For Non-Sparking systems the upper and lower pump brackets and moveable fi tting are of brass material. All hardware is stainless steel.

PUMPMODEL

TYPE SIZENPT

PART No.w/VALVE

PART No.w/o VALVE

SGV - 2 HP A 1.25 116593B 079156J

SGV A 2.00 116728B 079157F

OGV A 1.25 116594B

OGV-AU A 1.25 116595B

OGP A 1.25 116596B

OGP-AU A 1.25 116597B

XSGV* B 1.25 142508B

XGV* B 2.00 141065B

Pump NOT Included, Moveable fi tting factory assembled to pump when ordered with basin package.

(*) Discharge pipe has a 1/8" (3.2mm) Dia. hole (for anti-siphon function), 5" (127mm) from end nearest to volute and oriented towards the pump body.

TYPE: BExplosion Proof Pumps

1¼" & 2" Moveable FittingsFor Stainless "C" Channel Guide Rails

Standard & Non-Sparking


TYPE: AStandard Pumps


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Break Away Fittings


20B

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11/06

Rail SupportsFor Stainless "C" Channel Rail SystemSimplex and Duplex

SIMPLEX DUPLEXBASIN DIA L.H. PART NO. R.H. PART NO. L.H. PART NO. R.H. PART NO.

24 (610) 094797 094793 N/A N/A30 (762) 094798 094794 N/A N/A36 (914) 094799 094795 094792 09479142 (1067) 094800 094796 094792A 094791A48 (1219) 097840 097841 094792B 094791B60 (1524) 098128 098127 094792C 094791C72 (1829) 095719 095720 095050 095051

The Support Brackets are made of 14GA. 304 Stainless steel and can be used as Upper, Lower and Intermediate brackets.Order a Left Hand and Right Hand in either Simplex or Duplex.A.) The Upper support is to be positioned 12" (305mm) below the top of the wet well.B.) Brackets for the Intermediate are used with INTERMEDIATE EXTENSION. See page 7.C.) The Lower brackets are used if the "C" channel foot is Not anchored to the bottom of the wet well.

inches(mm)

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Break Away Fittings

21B

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6/12

Intermediate Rail ExtensionStainless "C" Channel Guide Rails

Simplex and Duplex

EXTENSION"A" DIM PART NO.24 (610) 13443236 (914) 134432ED48 (1219) 134432EE60 (1524) 134432EF72 (1829) 134432EG84 (2134) 134432EH96 (2438) 134432EJ

108 (2743) 134432EK120 (3048) 134432EL132 (3353) 134432EM

The Intermediate Guide Rail Extension are required for rails 168" (4267mm) and deeper. Support Brackets (see page 6) are required for rails 144" (3658mm) and deeper. Pump Center Distance for 36" (914mm) Dia. and 42" (1067mm) Dia. is 22" (559mm); 48" (1219mm) Dia. and 60" (1524mm) Dia. is 25.26" (642mm).1. First select EXTENSION, quanitity of one for Simplex and two for Duplex, making Dim. "A" at least half the depth of basin and the "C" channel rail with BAF the other half.2. Next select Basin diameter, to determine part number for SUPPORTS (see page 6), quantity of one left hand and one right hand.

inches(mm)

Break Away Fittings

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22B

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12/18

3" & 4" Close Adapters

Specifi cations:Converts fl anged horizontal discharge pump into a threaded vertical discharge.

(125# ANSI fl ange x NPT thread)

Kit includes cast iron adapter, fl ange gasket and hardware necessary for mounting.

4" Discharge KitP/N: 134731

3" Discharge KitP/N: 134732


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Break Away Fittings

23B

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3", 4" & 6" Break Away Fitting

Models: BAF 3x3, 4x4, 4x6, 6x6

2/20

Specifi cations:

BAF 3x3, 4x4, 4x6, 6x6: Non-SparkingThe stationary portion of the BAF consists of a specially designed cast iron base elbow which is bolted to the fl oor of the wet well. The pump bolts to the cast iron moveable portion which is free to ride up and down the guide rails. A gasket is installed into the moveable. The elastomer to cast iron contact assures a complete and positive seal which allows pumps to operate without hydraulic leakage, over a wide range of discharge pressures.

The guide rails are attached to the base elbow at one end and to a stainless steel Guide Cap which is attached to the underside of the wet well cover at the other end. The Guide Cap assembly has elastomer plugs which aid in locating the guide rails and in reducing noise and vibration of the guide rails. The guide rails serve only to guide, they carry none of the pump weight. 2” (48mm) schedule 40 pipe should be used for guide rails. An intermediate guide pipe bracket should be used for depths of 13 feet (4M) or more.

For OPTIONAL information see Intermediate Rail Supports Section.

NOTE: A 3” Pipe Spool Kit is recommended for use of a 3x3 BAF with 18 frame NGVH, NGVHH, XGVH, XGVHH.


Model: BAF 3x3P/N: 134202




US Patent 9,181,960


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Break Away Fittings


24B

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2/20

3", 4" & 6" Break Away Fitting

Models: BAF 3x3, 4x4, 4x6, 6x6

4.00(102)

LK

F

MD

C

BJ

E

6.25(159)

3.13(79)

'A'DISTANCEBETWEEN

DUPLEX UNTS

2 HOLES TO ACCOMMODATE.375" (10) ANCHOR BOLTS

3.25 (83) 1.00 (25)

3.50(89)

1.75(44)

4.00(102)

2.00 (51)

2.00" (50)SCH. 40 PIPE(BY OTHERS)

E

6.25(159)

3.13(79)

E

7.25(184)

3.63(92)

'A'DISTANCEBETWEEN

DUPLEX UNTS

E

7.25(184)

3.63(92)

FOR BAF-6X6 ONLY

4 SLOTS TOACCOMMODATE

.75" (19) ANCHORBOLTS

DIMENSIONS IN INCHES (MM)MODEL NO. PART NO. A B C D E F J K L M

BAF - 3x3 134202 22.20(564)

12.10(308)

8.00(203)

10.63(270)

8.50(216)

6.44(164)

1.48(38)

8.76(223)

3.19(81)

13.38(340)

BAF - 4x4 128281 26.13(664) 15.50

(394)9.62(244)

13.62(346)

9.84(250)

9.80(249)

1.90(49)

8.82(224)

6.55(167)

17.43(443)

BAF - 4x6 128280 32.13(816)

BAF - 6x6 139202 32.13(816)

15.87(403)

10.00(254)

14.13(359)

11.00(280)

10.08(256)

2.29(58)

9.04(230)

6.82(173)

19.92(506)

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Break Away Fittings

B

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25


Break Away Fittings

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26B

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4" Break Away FittingStandard and Non-SparkingModels: Moveable BAF-4 & BAF-E4

12/18

Specifi cations:

BAF-4; Standard MoveableThe pump bolts to the ductile iron moveable portion which is free to ride up and down the guide rails. An O-Ring is pressed into a dove-tailed groove on the tapered face of the moveable. The tapered faces of the moveable and base elbow allow for a positive mating of the O-Ring to base. This elastomer to cast iron contact assures a complete and positive seal which allows pumps to operate without hydraulic leakage, over wide range of discharge pressures.

BAF-E4; Non-Sparking MoveableThe pump bolts to the bronze moveable portion which is free to ride up and down the guide rails. An O-Ring is pressed into a dove-tailed groove on the tapered face of the moveable. The tapered faces of the moveable and base elbow allow for a positive mating of the O-Ring to base. This elastomer to cast iron contact assures a complete and positive seal which allows pumps to operate without hydraulic leakage, over wide range of discharge pressures. These mating parts also allow a Non-Sparking joint which is required in Hazardous Locations.


BAF-4; Standard Moveable with WedgeThe pump bolts to a cast iron adapter that is attached to a BAF-4 Standard Moveable slide fi tting (included). Use of the wedge places the pump at a slight angle allowing the suction clearance under the pump to be increased by roughly 2” to 2-1/2" for applications where a 4SH/4SC pump is replacing an old 4SE series unit to be installed in an obsolete BAF-4 (P/N: 087315) / BAF-4 (P/N: 087316) guide rail system.


Model: BAF-4 (Standard)P/N: 087313

Model: BAF-E4 (Non-Sparking)P/N: 087314

Model: BAF-4 (Wedge)P/N: 141190A


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27B

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Specifi cations:The Hydromatic adapter is used to adapt Barnes 4”, 4.5 to 15 HP Non-Clog submersible pumps (as shown in Section 1D pages 29 thru 44) to Hydromatic rail system, replacing models S4HRC, S4MN, S4NRC, S4M, S4MRC, S4L or S4LRC.

Instructions:Before attaching the adapter brackets, drill and tap the feet of the Barnes pump, .75-10 UNC-2B x 1.25” (32mm) deep.

If replacing a model S4L or S4LRC, screw the 3.5” (89mm) long bolts into the feet so that the bottom of the bolts extend 2.25” (57mm) from the bottom of the feet.

If replacing models S4MRC, S4M, S4NRC, S4MN or S4HRC, screw the 2” (51mm) long bolts into the feet so that the bottom of the bolts extend 1” (25mm) from the bottom of the feet.

Next attach the upper guide bracket to the top of the motor housing with the longer pipe guide extension to the left side of the pump discharge (when pump discharge is pointing away from you). Then attach the lower guide bracket (long one) to the left side of the motor housing at the point where the screws enter the motor housing. Attach the other lower guide bracket to the right side in the same manner. Now attach Hydromatic’s existing sealing fl ange to the discharge of the Barnes pump and lower the unit into the basin.

PART NO. QTY. DESCRIPTION

083923083925083924052698052698D

11133

Upper Guide BracketLower Right BracketLower Left BracketCap Screw 2" LongCap Screw 3.50" Long

12/18

4" HYDROMATIC ADAPTER Barnes Non-Clog Pumps to

Hydromatic Break Away Fitting


Model: 4" Hydromatic AdapterP/N: 083922


Break Away Fittings

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28B

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"Flygt" and "MiniCAS" are registered trademarks of ITT Corporation

Specifi cations:The Flygt Retrofi t Kit includes everything needed to install a Barnes submersible pump into an existing Flygt station. Kits are available in 3" discharge, 4" discharge, 4" x 6" discharge, 6" discharge, 8" discharge and 10" discharge. Included in the kit is an adapter board to easily convert the Flygt MiniCAS control unit to work with Barnes Moisture and Temperature sensors.

3", 4", 6", 8" & 10" FLYGT Retrofi t KitsBarnes Pump to Flygt Break Away FittingModels: FAP-3, FAP-4, FAP-4x6, FAP-6, FAP-8 & FAP-10

12/18


Sensor Relay p/n 131319

Moveable Fitting

Model Part No.Pump

DischargeSize

BaseElbowSize

RailSize

SensorRelay

includedFAP-3 134409 3" 3" 2" Yes

FAP-3 134409A 3" 3" 2" No

FAP-3X4 131315C 3" 4" 2" Yes

FAP-3X4 131315B 3" 4" 2" No

FAP-4 131315 4" 4" 2" Yes

FAP-4 131315A 4" 4" 2" No

FAP-4X6 131317 4" 6" 2" Yes

FAP-4X6 131317A 4" 6" 2" No

FAP-4X6 131317B 4" 6" 3" Yes

FAP-4X6 131317C 4" 6" 3" No

FAP-6 131316 6" 6" 2" Yes

FAP-6 131316A 6" 6" 2" No

FAP-6 131316B 6" 6" 3" Yes

FAP-6 131316C 6" 6" 3" No

FAP-8* 134489 8" 8" 2" or 3" Yes

FAP-8* 134489A 8" 8" 2" or 3" No

FAP-10x10 138564 10" 10" 3" Yes

FAP-10x10 138564A 10" 10" 3" No

SENSORRELAY KIT 131318 - - - No

* FAP-8 MUST BE utlized with a Barnes 8" pump due to mounting.

FAP-8 DesignFAP-10 Design

FAP-3 Design FAP-4 Design* FAP-6 Design Not Shown


SECTION PAGE DATE


Break Away Fittings

29B

www.cranepumps.com

12/18

Specifi cations:

BAF-6; Standard MoveableThe pump bolts to the ductile iron moveable portion which is free to ride up and down the guide rails. An O-Ring is pressed into a dove-tailed groove on the tapered face of the moveable. The tapered faces of the moveable and base elbow allow for a positive mating of the O-Ring to base. This elastomer to cast iron contact assures a complete and positive seal which allows pumps to operate without hydraulic leakage, over wide range of discharge pressures.

BAF-E6; Non-Sparking MoveableThe pump bolts to the bronze moveable portion which is free to ride up and down the guide rails. An O-Ring is pressed into a dove-tailed groove on the tapered face of the moveable. The tapered faces of the moveable and base elbow allow for a positive mating of the O-Ring to base. This elastomer to cast iron contact assures a complete and positive seal which allows pumps to operate without hydraulic leakage, over wide range of discharge pressures. These mating parts also allow a Non-Sparking joint which is required in Hazardous Locations.


BAF-6; Standard Moveable with WedgeThe pump bolts to a cast iron adapter that is attached to a BAF-6 Standard Moveable slide fi tting (included). Use of the wedge places the pump at a slight angle allowing the suction clearance under the pump to be increased by roughly 3" to 3-1/2” for applications where a 6SH/6SC pump is replacing an old 6SE series unit to be installed in an obsolete BAF-6 (P/N: 091550) / BAF-6 (P/N: 091551) guide rail system.


Model: BAF-6 (Standard)P/N: 090083

Model: BAF-E6 (Non-Sparking)P/N: 090084

6" Break Away FittingStandard and Non-Sparking

Models: BAF-6 & BAF-E6

Model: BAF-6 (Wedge)P/N: 141190


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30B

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Break Away Fittings

31B

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8" & 10" Break Away Fitting

Models: BAF 8x8 and 10x10

12/18

Specifi cations:

BAF 8x8 and 10x10: Standard3” (76mm) Schedule 40 pipe should be used for guides. An intermediate guide pipe bracket should be used for pipe lengths of 13 feet (4M) or more. The stationary elbow is designed to be anchored to the fl oor of the wet well. The mounting face of the elbow mates with a cast iron fl ange.

The pump bolts to the moveable bracket and is then free to ride up and down the guide rails which are attached to the base elbow at one end and the underside of the wet well cover at the other end. The guide rails serve only to guide, they carry none of the pump weight.

BAF 8x8 and 10x10: Non-Sparking3” (76mm) Schedule 40 pipe should be used for guides. An intermediate guide pipe bracket should be used for pipe lengths of 13 feet (4M) or more. The stationary elbow is designed to be anchored to the fl oor of the wet well. The mounting face of the elbow mates with non-sparking C95400 aluminum bronze fl ange.

The pump bolts to the moveable bracket and is then free to ride up and down the guide rails which are attached to the base elbow at one end and the underside of the wet well cover at the other end. The guide rails serve only to guide, they carry none of the pump weight.


Model: BAF 8x8P/N: 139203P/N: 139203-NS

Model: BAF 10x10P/N: 139204P/N: 139204-NS


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Break Away Fittings


32B

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2/20

8" & 10" Break Away Fitting

Models: BAF 8x8 and 10x10

DIMENSIONS IN INCHES (MM)MODEL NO. PART NO. A B C D E F J K L M

BAF - 8x8139203 36.20

(920)15.50(394)

10.38(264)

15.50(394)

11.00(280)

11.00(280)

0.81(21)

9.90(252)

5.60(143)

20.37(518)139203-NS

BAF - 10x10139204 44.20

(1123)17.87(454)

10.38(264)

16.55(421)

16.50(420)

13.31(338)

0.81(21)

9.94(253)

7.93(202)

19.92(506)139204-NS

3.00" (76)SCH. 40 PIPE(BY OTHERS)

F

M

D

C

J

B

4.88(124)

LK5.38 (137) 1.00 (25)

4.00 (102)2.00 (51) 2.44 (62)

4.88(124)

2 HOLES TOACCOMMODATE

Ø.500 (13)ANCHOR BOLTS

E

7.25(184)

3.63(92)

'A'DISTANCEBETWEEN

DUPLEX UNTS

E

7.25(184)

3.63(92)

4 SLOTS TO ACCOMMODATE.75" (19) ANCHOR BOLTS

SECTION PAGE DATE


Break Away Fittings

33B

www.cranepumps.com

12/18

Specifi cations:

BAF-8; Standard MoveableThe pump bolts to the moveable bracket and is then free to ride up and down the guide rails which are attached to the base elbow at one end and the underside of the wet well cover at the other end. The guide rails serve only to guide, they carry none of the pump weight.

BAF-E8; Non-Sparking MoveableThe pump bolts to the moveable bracket, which has brass inserts that provide the Non-Sparking feature, and is then free to ride up and down the guide rails which are attached to the base elbow at one end and the underside of the wet well cover at the other end. The guide rails serve only to guide, they carry none of the pump weight.



Model: BAF-8P/N: 079326

Model: BAF-E8P/N: 079326B

8" Break Away FittingStandard and Non-Sparking

Models: BAF-8 & BAF-E8


SECTION PAGE DATE

Break Away Fittings


34B

www.cranepumps.com


SECTION PAGE DATE


Break Away Fittings

35B

www.cranepumps.com

Intermediate Rail Supports3" & 4" Non-Clog Pumps

12/18

inches(mm)

The intermediate guide rail support is required for every 13 feet (14m) of guide rail.Mount the intermediate between each section of guide rail pipe, by inserting each pipe over the nipples of the intermediate. Next secure the intermediate to the discharge piping. Be sure to keep the guide rails from warping and keep them parallel and perpendicular.

4x4 Stainless 4x6 or 6x6 StainlessP/N: 131307 P/N: 131308Used with BAF 4x4: P/N 128281 Used with BAF 4x6: P/N 128280For Use with Cast or Ductile Iron Discharge Pipe Used with BAF 6x6: P/N 139202 For Use with Cast or Ductile Iron Discharge Pipe

3x3 Stainless 3x3 StainlessP/N: 134200 P/N: 134199Used with BAF 3x3: P/N 134202 Used with BAF 3x3: P/N 134202For Use with Cast or Ductile Iron Discharge Pipe For Use with Steel Discharge Pipe


SECTION PAGE DATE

Break Away Fittings


36B

www.cranepumps.com

12/18

inches(mm)


4" (102) StainlessP/N: 111432For Steel Pipe [A = 4.50" (114) O.D.]Used with BAF-4 P/N's; 087315 and 087316

For Cast Iron or Ductil Iron Pipe [A = 4.80" (121) O.D.]Used with BAF-4 P/N's; 087315 and 087316

Intermediate Rail Supports4" Non-Clog Pumps

4" (102) Stainless with 6" (152) PipeP/N: 111433For Steel PipeA = 6.63" (168) DIAB = 6.31" (160) C = 0.25" (6.4) Used with BAF-4 P/N's; 087315 and 087316

For Cast Iron or Ductil Iron PipeA = 6.90" (175) DIAB = 6.45" (164) C = 0.52" (13)Used with BAF-4 P/N's; 087315 and 087316


SECTION PAGE DATE


Break Away Fittings

37B

www.cranepumps.com

12/18


inches(mm)


6" (152) StainlessP/N: 111434For Steel, Cast Iron or Ductil Iron Pipe [6.90" (175) O.D.] Used with BAF-6 P/N's; 091550 and 091551

6x6 or 4x6 StainlessP/N: 131308Used with BAF 4x6: P/N 128280Used with BAF 6x6: P/N 139202For Use with Cast Iron or Ductile Iron Discharge Pipe


SECTION PAGE DATE

Break Away Fittings


38B

www.cranepumps.com

12/18

inches(mm)



8" (203) SteelP/N: 085034FFor Steel Pipe [8.62" (219) O.D.]Used with BAF-8 P/N's; 082110 and 082110D

8x8P/N: 139286For Steel or Wrought Iron Pipe [8.62" (219) O.D.]Used with BAF-8x8 P/N; 139203


SECTION PAGE DATE


Break Away Fittings

39B

www.cranepumps.com

12/18


inches(mm)


10x10P/N: 139288For Cast Iron or Ductile Iron Pipe [11.40" (282) O.D.]Used with BAF-10x10 P/N; 139204


SECTION PAGE DATE

Break Away Fittings


40B

www.cranepumps.com


SECTION PAGE DATE


Break Away Fittings

41B

www.cranepumps.com

1/19

Drawing No. Description

CD127300 BAF-1212, BAF-1212NSCD127301 BAF-1220, BAF-1220NSCD127302 BAF-2020, BAF-2020NSCD127304 BAF-3030, BAF-3030NSCD127305 BAF-2030, BAF-2030NS

CD127307 BAF-1212CV, BAF-1212CVNSCD127308 BAF-1220CV, BAF-1220CVNSCD127309 BAF-2020CV, BAF-2020CVNS

CD131245 Simplex, Basin, BAF-2020CVCD131252 Simplex, Basin, BAF-3030CD131256 Duplex, Basin, BAF-2020CVCD131257 Duplex, Basin, BAF-3030

CD134202 Break Away Fitting (BAF), 3X3CD128281 Break Away Fitting (BAF), 4X4CD128280 Break Away Fitting (BAF), 4X6CD139202 Break Away Fitting (BAF), 6X6CD139203 Break Away Fitting (BAF), 8X8CD139204 Break Away Fitting (BAF), 10X10

Installation Drawing Reference


SECTION PAGE DATE

Break Away Fittings


42B

www.cranepumps.com


4.00

3.19

8.76

3x3

= 22

.20"

DU

PLEX

2 H

OLE

S T

O A

CC

OM

DAT

E.3

75" (

10) A

NC

HO

R B

OLT

S

3.25

1.00

3.50

1.75

4.002.00

2.00

" (50

)SC

H. 4

0 PI

PE(B

Y O

THER

S)

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEM

S, IN

C. T

HIS

REST

RICT

ION

INCL

UDES

,BU

T IS

NOT

LIMI

TED

TO T

HE C

ONDI

TION

THA

T TH

IS P

RINT

WIL

L ONL

Y BE

USE

DAS

A R

ECOR

D OR

TO

IDEN

TIFY

OR

INSP

ECT

PART

S OR

FOR

OTH

ERIN

FORM

ATIO

N PU

RPOS

ES, A

ND W

ILL N

OT B

E US

ED T

O MA

NUFA

CTUR

E OR

PROC

URE

THE

MAN

UFAC

TURE

OF

THE

PART

S SH

OWN

IN T

HIS

PRIN

T BY

ANY

OTHE

R SO

URCE

THA

N C

RANE

PUM

PS &

SYS

TEMS

, INC.

A

43

THIS

DRA

WIN

G IS

APP

ROVE

D FO

RUN

CONT

ROLL

ED D

ISTR

IBUT

ION

SHEE

TPU

MPS

& SY

STEM

S

2

DWG

NO

TITL

E

REV

1

9604

6CA

GE N

OA

BCD

43

B

2

C

1

D

BURK

S PU

MPS

· BAR

NES

· SEL

LERS

PROS

SER/

ENPO

· W

EINM

AN · D

EMIN

GW

WW

.CRA

NEPU

MPS.

COM

AS A

RES

ULT

OF C

RANE

PUM

PS &

SYS

TEMS

CON

STAN

T PR

ODUC

TIM

PROV

EMEN

T PR

OGRA

M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, CRA

NE P

UMPS

& S

YSTE

MS R

ESER

VES

THE

RIGH

T TO

CHA

NGE

PROD

UCT

WIT

HOUT

PRI

OR W

RITT

EN N

OTIF

ICAT

ION

3X3

BAF

OUTL

INE

DRAW

ING

CD13

4202

B1

OF 1

1.48

12.1

0

8.00

10.6

313

.38

6.44

8.50

3.13

6.25

8.50

3.13

6.25

3.62

4 SL

OTS

TO

AC

CO

MD

ATE

.75"

(19)

AN

CH

OR

BO

LTS

4.00

6.55

8.82

9.84

9.80

17.4

313

.62

9.62

15.5

01.

90

6.00

3.00

9.84

6.00

3.00

4x4

= 26

.13"

DU

PLEX

4X6

= 32

.13"

DU

PLEX

2 H

OLE

S T

O A

CC

OM

DAT

E.3

75" (

10) A

NC

HO

R B

OLT

S

3.25

1.00

3.50

1.75

4.002.00

2.00

" (50

)S

CH

. 40

PIPE

(BY

OTH

ERS)

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEM

S, IN

C. T

HIS

REST

RICT

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INCL

UDES

,BU

T IS

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LIMI

TED

TO T

HE C

ONDI

TION

THA

T TH

IS P

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WIL

L ONL

Y BE

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A R

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D OR

TO

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TIFY

OR

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ECT

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S OR

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ERIN

FORM

ATIO

N PU

RPOS

ES, A

ND W

ILL N

OT B

E US

ED T

O MA

NUFA

CTUR

E OR

PROC

URE

THE

MAN

UFAC

TURE

OF

THE

PART

S SH

OWN

IN T

HIS

PRIN

T BY

ANY

OTHE

R SO

URCE

THA

N C

RANE

PUM

PS &

SYS

TEMS

, INC.

A

43

THIS

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WIN

G IS

APP

ROVE

D FO

RUN

CONT

ROLL

ED D

ISTR

IBUT

ION

SHEE

TPU

MPS

& SY

STEM

S

2

DWG

NO

TITL

E

REV

1

9604

6CA

GE N

OA

BCD

43

B

2

C

1

D

BURK

S PU

MPS

· BAR

NES

· SEL

LERS

PROS

SER/

ENPO

· W

EINM

AN · D

EMIN

GW

WW

.CRA

NEPU

MPS.

COM

AS A

RES

ULT

OF C

RANE

PUM

PS &

SYS

TEMS

CON

STAN

T PR

ODUC

TIM

PROV

EMEN

T PR

OGRA

M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, CRA

NE P

UMPS

& S

YSTE

MS R

ESER

VES

THE

RIGH

T TO

CHA

NGE

PROD

UCT

WIT

HOUT

PRI

OR W

RITT

EN N

OTIF

ICAT

ION

4X4

BAF

OUTL

INE

DRAW

ING

CD12

8281

B1

OF 1

4 S

LOTS

TO

AC

CO

MD

ATE

.75"

(19)

AN

CH

OR

BO

LTS

4.00

6.55

8.82

9.84

9.80

17.4

313

.62

9.62

15.5

01.

90

6.00

3.00

9.84

6.00

3.00

4x4

= 26

.13"

DU

PLEX

4X6

= 32

.13"

DU

PLEX

2 H

OLE

S T

O A

CC

OM

DAT

E.3

75" (

10) A

NC

HO

R B

OLT

S

3.25

1.00

3.50

1.75

4.002.00

2.00

" (50

)SC

H. 4

0 PI

PE(B

Y O

THER

S)

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEM

S, IN

C. T

HIS

REST

RICT

ION

INCL

UDES

,BU

T IS

NOT

LIMI

TED

TO T

HE C

ONDI

TION

THA

T TH

IS P

RINT

WIL

L ONL

Y BE

USE

DAS

A R

ECOR

D OR

TO

IDEN

TIFY

OR

INSP

ECT

PART

S OR

FOR

OTH

ERIN

FORM

ATIO

N PU

RPOS

ES, A

ND W

ILL N

OT B

E US

ED T

O MA

NUFA

CTUR

E OR

PROC

URE

THE

MAN

UFAC

TURE

OF

THE

PART

S SH

OWN

IN T

HIS

PRIN

T BY

ANY

OTHE

R SO

URCE

THA

N C

RANE

PUM

PS &

SYS

TEMS

, INC.

A

43

THIS

DRA

WIN

G IS

APP

ROVE

D FO

RUN

CONT

ROLL

ED D

ISTR

IBUT

ION

SHEE

TPU

MPS

& SY

STEM

S

2

DWG

NO

TITL

E

REV

1

9604

6CA

GE N

OA

BCD

43

B

2

C

1

D

BURK

S PU

MPS

· BAR

NES

· SEL

LERS

PROS

SER/

ENPO

· W

EINM

AN · D

EMIN

GW

WW

.CRA

NEPU

MPS.

COM

AS A

RES

ULT

OF C

RANE

PUM

PS &

SYS

TEMS

CON

STAN

T PR

ODUC

TIM

PROV

EMEN

T PR

OGRA

M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, CRA

NE P

UMPS

& S

YSTE

MS R

ESER

VES

THE

RIGH

T TO

CHA

NGE

PROD

UCT

WIT

HOUT

PRI

OR W

RITT

EN N

OTIF

ICAT

ION

4X6

BAF

OUTL

INE

DRAW

ING

CD12

8280

B1

OF 1

4 SL

OTS

TO

AC

CO

MD

ATE

.75"

(19)

AN

CH

OR

BO

LTS

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEMS

, INC.

THI

S RE

STRI

CTIO

N IN

CLUD

ES, B

UT IS

NOT

LIMIT

ED T

O TH

E CO

NDIT

ION

THAT

THI

S PR

INT

WILL

ONL

Y BE

USE

D AS

A R

ECOR

DOR

TO

IDEN

TIFY

OR

INSP

ECT

PART

S OR

FOR

OTH

ER IN

FORM

ATIO

N PU

RPOS

ES,

AND

WILL

NOT

BE

USED

TO

MANU

FACT

URE

OR P

ROCU

RE T

HE M

ANUF

ACTU

RE O

FTH

E PA

RTS

SHOW

N IN

THI

S PR

INT

BY A

NY O

THER

SOU

RCE

THAN

CRA

NE P

UMPS

&SY

STEM

S, IN

C.

THIS

DRA

WIN

G IS

APP

ROVE

D FO

R UN

CONT

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EDDI

STRI

BUTI

ON

SHEE

TPU

MPS

& SY

STEM

SDW

G NO

TITL

E

REV

9604

6CA

GE N

O

AS A

RES

ULT

OF B

ARNE

S CO

NSTA

NT P

RODU

CT IM

PROV

EMEN

TPR

OGRA

M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, BAR

NES

RESE

RVES

THE

RIG

HT T

O CH

ANGE

PRO

DUCT

WIT

HOUT

PRI

ORW

RITT

EN N

OTIF

ICAT

ION

WW

W.B

ARNE

SPUM

PS.C

OM

ASSE

MBLY

,BAF

6X6

CD13

9202

B1 O

F 1

2.00

" SC

H. 4

0 PI

PEBY

OTH

ERS

10.0

0

2 H

OLE

S T

O A

CC

OM

MO

DAT

E.5

00 A

NC

HO

R B

OLT

S

32.1

3D

ISTA

NC

EBE

TWEE

ND

UPL

EX U

NIT

S

3.25

9.04

6.82

4.00

3.50

1.75

1.00

4.00

2.00

10.0

8

19.9

2

14.1

3

15.8

7

2.29

7.00

11.0

0

3.50

7.00

11.0

0

3.50

4 SL

OTS

TO

AC

CO

MM

OD

ATE

.750

AN

CH

OR

BO

LTS

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEMS

, INC.

THI

S RE

STRI

CTIO

N IN

CLUD

ES, B

UT IS

NOT

LIMIT

ED T

O TH

E CO

NDIT

ION

THAT

THI

S PR

INT

WILL

ONL

Y BE

USE

D AS

A R

ECOR

DOR

TO

IDEN

TIFY

OR

INSP

ECT

PART

S OR

FOR

OTH

ER IN

FORM

ATIO

N PU

RPOS

ES,

AND

WILL

NOT

BE

USED

TO

MANU

FACT

URE

OR P

ROCU

RE T

HE M

ANUF

ACTU

RE O

FTH

E PA

RTS

SHOW

N IN

THI

S PR

INT

BY A

NY O

THER

SOU

RCE

THAN

CRA

NE P

UMPS

&SY

STEM

S, IN

C.

THIS

DRA

WIN

G IS

APP

ROVE

D FO

R UN

CONT

ROLL

EDDI

STRI

BUTI

ON

SHEE

TPU

MPS

& SY

STEM

SDW

G NO

TITL

E

REV

9604

6CA

GE N

O

AS A

RES

ULT

OF B

ARNE

S CO

NSTA

NT P

RODU

CT IM

PROV

EMEN

TPR

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M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, BAR

NES

RESE

RVES

THE

RIG

HT T

O CH

ANGE

PRO

DUCT

WIT

HOUT

PRI

ORW

RITT

EN N

OTIF

ICAT

ION

WW

W.B

ARNE

SPUM

PS.C

OM

8X8 B

AF O

UTLIN

E DR

AWIN

G

CD13

9203

B1 O

F 1

3.00

" SC

H. 4

0 PI

PEBY

OTH

ERS

4.88

5.60

10.3

8

20.3

7

15.5

0

11.0

0

11.0

0

7.00

3.50

4.00

5.38

2.00

2.44 4.

88

1.00

2 H

OLE

S T

O A

CC

OM

MO

DAT

E.5

00 A

NC

HO

R B

OLT

S

15.5

0.8

1

11.0

0

7.00

3.50

36.2

DIS

TAN

CE

BETW

EEN

DU

PLEX

UN

ITS

4 SL

OTS

TO

AC

CO

MM

OD

ATE

.750

AN

CH

OR

BO

LTS

THIS

PRI

NT IS

AND

CON

TAIN

S PR

OPRI

ETAR

Y IN

FORM

ATIO

N OW

NED

EXCL

USIV

ELY

BY C

RANE

PUM

PS &

SYS

TEMS

, INC.

THI

S RE

STRI

CTIO

N IN

CLUD

ES, B

UT IS

NOT

LIMIT

ED T

O TH

E CO

NDIT

ION

THAT

THI

S PR

INT

WILL

ONL

Y BE

USE

D AS

A R

ECOR

DOR

TO

IDEN

TIFY

OR

INSP

ECT

PART

S OR

FOR

OTH

ER IN

FORM

ATIO

N PU

RPOS

ES,

AND

WILL

NOT

BE

USED

TO

MANU

FACT

URE

OR P

ROCU

RE T

HE M

ANUF

ACTU

RE O

FTH

E PA

RTS

SHOW

N IN

THI

S PR

INT

BY A

NY O

THER

SOU

RCE

THAN

CRA

NE P

UMPS

&SY

STEM

S, IN

C.

THIS

DRA

WIN

G IS

APP

ROVE

D FO

R UN

CONT

ROLL

EDDI

STRI

BUTI

ON

SHEE

TPU

MPS

& SY

STEM

SDW

G NO

TITL

E

REV

9604

6CA

GE N

O

AS A

RES

ULT

OF B

ARNE

S CO

NSTA

NT P

RODU

CT IM

PROV

EMEN

TPR

OGRA

M, P

RODU

CT C

HANG

ES M

AY O

CCUR

. AS

SUCH

, BAR

NES

RESE

RVES

THE

RIG

HT T

O CH

ANGE

PRO

DUCT

WIT

HOUT

PRI

ORW

RITT

EN N

OTIF

ICAT

ION

WW

W.B

ARNE

SPUM

PS.C

OM

10X1

0 BAF

OUT

LINE

DRAW

ING

CD13

9204

B1 O

F 1

3.00

" SC

H. 4

0 PI

PEBY

OTH

ERS

4.88

7.93

10.3

8

19.9

216

.55

13.3

1

16.5

0

7.00

3.50

4.00

5.38

2.00

2.44 4.

88

1.00

2 H

OLE

S T

O A

CC

OM

MO

DAT

E.5

00 A

NC

HO

R B

OLT

S

17.8

7.8

1

44.2

0D

ISTA

NC

EBE

TWEE

ND

UPL

EX U

NIT

S

16.5

0

7.00

3.50

4 SL

OTS

TO

AC

CO

MM

OD

ATE

.750

AN

CH

OR

BO

LTS

SECTION

PAGE

DATE


Basins & Accessories

1

C

www.cranepumps.com

Fiberglass Basinswith Ballast Support Flange

24" thru 72" Dia. (.6m thru 1.8m)

12/15

Specifi cations:

Standard:Basin construction is custom molded fi berglass reinforced polyester

resin. The wall thickness shall be suffi cient to withstand a

water-saturated sand load of 120 lbs per cubic foot (1.9 gms/cu. cm)

with a 1.5 safety factor.

The Ballast support fl ange shall extend a minimum of 3” (76mm)

on the radius of the basin. The fl ange is fi berglassed to the bottom

of the basin. When secured properly to a concrete pad or pouring

concrete over and around the fl ange, prevents the basin from rising,

or fl oating out of the ground when empty as a result of static ground

pressure. The basin will withstand a maximum temperature of 140°F

(60°C).

OPTIONAL EQUIPMENT:

Inlet Hubs or Flexible pipe Fittings; Discharge Couplings; Electrical

Conduit Couplings; Studs for mounting BAF’s.

Non-Sparking:Basins for Non-Sparking Systems, same as above except basins

must have two (2) 1-1/2” or 2” NPT electrical couplings bolted to

basin wall, for Simplex and Duplex has three couplings, 1-1/2” or 2”

NPT, (See Page 6 for Coupling).

24" thru 72" Dia (.6m thru 1.8m)

48" thru 156" Depth (1.2m thru 3.9m)

SECTION

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24" Dia. thru 72" Dia. (.6m thru 1.8m)

inches

(mm)

PART NO. BASIN

INSIDE

DIA.

BASIN

INSIDE

DEPTH

COVER

DIA.

NOMINAL

WALL

THK.

CAPACITY

APPROX.

GALLONS (Liters)

SHIPPING

WEIGHT IN

LBS, (kg)

093982

094688

094689

093972

093954

24 (610)

24 (610)

24 (610)

24 (610)

24 (610)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

84 (2134)

28 (711)

28 (711)

28 (711)

28 (711)

28 (711)

.19 (4.8)

.19 (4.8)

.19 (4.8)

.19 (4.8)

.25 (6.4)

94 (356)

118 (447)

141 (534)

153 (579)

165 (625)

51 (23)

61 (28)

71 (32)

94 (43)

100 (45)

093975

094690

097856

093989

097857

24 (610)

24 (610)

24 (610)

24 (610)

24 (610)

90 (2286)

96 (2438)

102 (3048)

108 (2743)

114 (2896)

28 (711)

28 (711)

28 (711)

28 (711)

28 (711)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

176 (666)

188 (712)

199 (753)

211 (799)

223 (844)

106 (48)

112 (51)

118 (54)

124 (56)

130 (59)

094691

097858

097859

098882

24 (610)

24 (610)

24 (610)

24 (610)

120 (3048)

126 (3200)

132 (3353)

144 (3658)

28 (711)

28 (711)

28 (711)

28 (711)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

235 (890)

246 (931)

258 (977)

282 (1067)

136 (62)

142 (64)

148 (67)

160 (73)

Basin depths in 6 inch (152mm) increments up to 144 inches (3658mm), then in 12 inch (305mm) increments.

Consult factory for other depths and confi gurations.

Continued on next page

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PART NO. BASIN

INSIDE

DIA.

BASIN

INSIDE

DEPTH

COVER

DIA.

NOMINAL

WALL

THK.

CAPACITY

APPROX.

GALLONS (Liters)

SHIPPING

WEIGHT IN

LBS, (kg)

094614

094003

094692

094693

094004

30 (762)

30 (762)

30 (762)

30 (762)

30 (762)

36 (914)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

34 (864)

34 (864)

34 (864)

34 (864)

34 (864)

.19 (4.8)

.19 (4.8)

.25 (6.4)

.25 (6.4)

.25 (6.4)

110 (416)

147 (557)

184 (697)

220 (833)

239 (905)

56 (25)

78 (35)

94 (43)

114 (52)

122 (55)

094005

094006

094694

097860

094007

30 (762)

30 (762)

30 (762)

30 (762)

30 (762)

84 (2134)

90 (2286)

96 (2438)

102 (2591)

108 (2743)

34 (864)

34 (864)

34 (864)

34 (864)

34 (864)

.25 (6.4)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.31 (7.8)

257 (973)

275 (1041)

294 (1113)

312 (1181)

330 (1249)

160 (73)

170 (77)

180 (82)

190 (86)

200 (91)

094695

097861

097862

097863

098884

30 (762)

30 (762)

30 (762)

30 (762)

30 (762)

120 (3048)

126 (3200)

132 (3353)

138 (3505)

144 (3658)

34 (864)

34 (864)

34 (864)

34 (864)

34 (864)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.31 (7.8)

367 (1389)

385 (1457)

403 (1526)

422 (1597)

440 (1666)

233 (106)

243 (110)

254 (115)

265 (120)

312 (142)

094121

094696

094697

094122

094123

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

84 (2134)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

.19 (4.8)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

212 (803)

264 (999)

317 (1200)

344 (1302)

370 (1401)

98 (45)

116 (53)

136 (62)

160 (73)

171 (78)

094124

094698

094125

094699

098881

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

90 (2286)

96 (2438)

108 (2743)

120 (3048)

144 (3658)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.31 (7.8)

397 (1503)

423 (1601)

476 (1802)

529 (2003)

634 (2400)

205 (93)

217 (98)

242 (110)

280 (127)

372 (169)

094135

094136

094137

094138

094139

42 (1067)

42 (1067)

42 (1067)

42 (1067)

42 (1067)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

84 (2134)

46 (1168)

46 (1168)

46 (1168)

46 (1168)

46 (1168)

.19 (4.8)

.19 (4.8)

.25 (6.4)

.25 (6.4)

.25 (6.4)

288 (1091)

360 (1363)

432 (1635)

468 (1772)

504 (1908)

116 (53)

138 (63)

168 (76)

187 (85)

200 (91)

094140

094141

094142

094143

098886

098887

42 (1067)

42 (1067)

42 (1067)

42 (1067)

42 (1067)

42 (1067)

90 (2286)

96 (2438)

108 (2743)

120 (3048)

132 (3353)

144 (3658)

46 (1168)

46 (1168)

46 (1168)

46 (1168)

46 (1168)

46 (1168)

.25 (6.4)

.31 (7.8)

.31 (7.8)

.31 (7.8)

.34 (8.6)

.34 (8.6)

540 (2044)

576 (2180)

648 (2453)

720 (2726)

791 (2994)

863 (3267)

211 (96)

224 (102)

248 (113)

307 (139)

340 (154)

370 (168)



Continued on next page

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PART NO. BASIN

INSIDE

DIA.

BASIN

INSIDE

DEPTH

COVER

DIA.

NOMINAL

WALL

THK.

CAPACITY

APPROX.

GALLONS (Liters)

SHIPPING

WEIGHT IN

LBS. (kg)

094714

094700

094701

094239

094713

094240

48 (1219)

48 (1219)

48 (1219)

48 (1219)

48 (1219)

48 (1219)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

84 (2134)

90 (2286)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

.19 (4.8)

.19 (4.8)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

376 (1423)

470 (1779)

564 (2135)

611 (2313)

658 (2491)

705 (2669)

134 (61)

160 (73)

186 (84)

247 (112)

262 (119)

277 (126)

094702

094241

094703

098889

098879

098891

48 (1219)

48 (1219)

48 (1219)

48 (1219)

48 (1219)

48 (1219)

96 (2438)

108 (2743)

120 (3048)

132 (3352)

144 (3658)

156 (3962)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

54 (1372)

.25 (6.4)

.31 (7.8)

.31 (7.8)

.34 (8.6)

.34 (8.6)

.34 (8.6)

752 (2847)

846 (3203)

940 (3558)

1034 (3914)

1128 (4270)

1222 (4625)

295 (134)

325 (147)

429 (195)

465 (211)

501 (227)

540 (245)

094242

094704

094705

094243

094715

60 (1524)

60 (1524)

60 (1524)

60 (1524)

60 (1524)

48 (1219)

60 (1524)

72 (1829)

78 (1981)

84 (2134)

66 (1676)

66 (1676)

66 (1676)

66 (1676)

66 (1676)

.19 (4.8)

.25 (6.4)

.25 (6.4)

.25 (6.4)

.25 (6.4)

588 (2226)

734 (2778)

881 (3335)

955 (3615)

1028 (3891)

176 (80)

208 (94)

240 (109)

315 (143)

335 (152)

094716

094706

094717

094707

098892

60 (1524)

60 (1524)

60 (1524)

60 (1524)

60 (1524)

90 (2286)

96 (2438)

108 (2743)

120 (3048)

132 (3352)

66 (1676)

66 (1676)

66 (1676)

66 (1676)

66 (1676)

.25 (6.4)

.25 (6.4)

.31 (7.8)

.38 (9.5)

.38 (9.5)

1102 (4172)

1175 (4448)

1328 (5027)

1469 (5561)

1615 (6113)

360 (164)

380 (172)

415 (188)

455 (206)

600 (272)

098880

098893

60 (1524)

60 (1524)

144 (3658)

156 (3962)

66 (1676)

66 (1676)

.38 (9.5)

.38 (9.5)

1762 (6669)

1909 (7226)

648 (294)

812 (368)

098160

098161

098162

098163

72 (1829)

72 (1829)

72 (1829)

72 (1829)

84 (2134)

96 (2438)

108 (2743)

120 (3048)

78 (1981)

78 (1981)

78 (1981)

78 (1981)

.46 (11.7)

.46 (11.7)

.46 (11.7)

.46 (11.7)

1481 (5606)

1692 (6405)

1904 (7207)

2115 (8006)

439 (199)

523 (237)

586 (266)

748 (339)

098894

098164

098895

72 (1829)

72 (1829)

72 (1829)

132 (3352)

144 (3658)

156 (3962)

78 (1981)

78 (1981)

78 (1981)

.52 (13.2)

.52 (13.2)

.52 (13.2)

2327 (8808)

2538 (9607)

2749 (10406)

854 (387)

920 (417)

972 (441)



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Mounting Studs

Basin Accessories

Poly Basin

Specifi cations:

Poly Basin:

18” (457mm) Diameter x 30” (762mm) Depth polyethylene basin, impact

resistant, rotationally molded, corrosion resistant. Comes with hole in basin

to accomodate a 4” (102mm) Flexible Pipe Fitting 10.50” (267mm) from top

of basin. Basin capacity is 30 gallons (114 liters), weight is 10.5 lbs (5kg)

and a wall thickness of 3/16” (5mm).

P/N: 076119

BAF Mounting Studs For Basin:The studs are mounted in the bottom of the basin to mount Break Away

Fittings. The studs are stainless steel and welded in a 1/4” (6mm) steel

plate which another laminate of fi berglass is molded to the bottom

to complete the basin construction. Studs are for Simplex or Duplex

Installations. MUST Specify part number of BAF, and if it is Simplex or

Duplex when ordering.


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Basin Accessories

Specifi cations:

Electrical Conduit Hub:

Bolt-On Hub. Constructed of glass fi lled nylon. Includes; gasket. stainless

steel cap screws, sealing washers and hex nuts.

P/N: Description:

078470 1-1/4" NPT Hub

078471 1-1/2” NPT Hub

078471D 2” NPT Hub

Discharge Coupling:Stainless Steel Bolt-On CouplingsStainless

P/N: Description

094790 1-1/4” NPT, Female

094801 1-1/2” NPT, Female

094802 2” NPT, Female

094964 2-1/2” NPT, Female

094965 3” NPT, Female

Cast Iron Inlet Hubs:Cast iron inlet hubs are recommended for cast iron, ceramic, plastic or

ductile iron gravity sewer pipe, designed to fi t curvature of basin. Shipped

loose for fi eld installation. Includes gasket and four fasteners for mounting

to basin.

P/N: Description

063847 4” (102mm) Caulking Type



Flexible Pipe Fittings:The Flexible Pipe fi tting is super-tuff for weather and corrosion resistance.

The fi tting has superior vapor and water leakproof sealing ability. Shipped

loose for fi eld installation.

P/N: Description

076149 4” (102mm) PVC, Sch. 40-80

075898 4” (102mm) PVC, SDR-35

076941* 6” (152mm) PVC, Sch. 40-80

(*) 6” Sch 40 inlet can only be used on 36” diameter and larger basins

Flexible Pipe Fitting

Inlet Hub

Discharge Coupling

Electrical Conduit

SECTION

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Basin Accessories

Flexible Discharge Couplings

Bug-free Vent 2" NPT

Specifi cations:

Bug-Free Vent, 2” NPT:

The Bug-Free vent has a rustproof vinyl coating that resists gases, acids,

alkalies, sun and weather. The vent is constructed of heavy 14 gauge top

hat with a galvanized coupling and bronze screen. The screen area is 5.00

sq. in. (3226 sq. mm).

P/N: 075831

Flexible Discharge Couplings:

The Flexible Discharge Couplings are designed to dampen or suppress

noise, absorb vibration (horizontal, vertical, angular), accommodate thermal

expansion and stresses, and adjust or correct for misalignment in piping

systems. The Flexible Couplings have the unique properties of metals; high

strength and high resistance to temperature and corrosion. Each Coupling

is equipped with an outer braid to prevent elongation under internal

pressure. The braid is a tubular sheath of metal wires woven in a basket

weave fashion. It is made to fi t snugly over the hose, and is fastened to the

ends of the hose. It is designed to be strong enough to withstand elongation

for the full pressure rating of the hose.

Inner Corrugated Hose: 300 Series Stainless Steel

Outer Braid: 300 Series Stainless Steel

Maximum Permanent Offset From Center Line: 1/2” (13mm)

Maximum Intermittent Offset From Center Line: 1/4” (6.3mm)

PART

NO.

PIPE

NPT

"A" DIM

± .12" (3)

MAX. WORKING

PRESS. @ 70°F (21°C)

100159 1.25 10 (254mm) 250 PSI (17.5 kg/cm²)

100571 1.50 12 (305mm) 250 PSI (17.5 kg/cm²)

100160 2.00 14 (356mm) 250 PSI (17.5 kg/cm²)

100572 2.50 16 (406mm) 250 PSI (17.5 kg/cm²)

126935 1.25" M x 1.50" F 12 (305mm) 250 PSI (17.5 kg/cm²)

inches

(mm)

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Basin CoversFiberglass

For 24" Dia. thru 42" Dia. Basins

inches

(mm)

PART NO.

Fiberglass:

BASIN DIA. COVER DIA.

"A"

BOLT CIRCLE

"B"

COVER

THK.

094487

094488

094489

094017

24.00 (610)

30.00 (762)

36.00 (914)

42.00 (1067)

30.19 (767)

36.50 (927)

42.50 (1080)

46.00 (1168)

26.50 (673)

32.50 (826)

38.50 (978)

44.50 (1130)

.30 - .34 (8 - 9)

.30 - .34 (8 - 9)

.33 - .37 (8 - 10)

.50 (13)

The Fiberglass Covers are of reinforced plastic and are grass green in color.

Covers have a load rating of 150 lbs/sq. ft. (732 kgs/sq. meter) minimum.

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Basin CoversDuplex, Steel & Aluminum, 36" & 42" for Pumps

on Stainless "C" Channel Rail Systems

4/05

inches

(mm)

PART NO. BASIN DIA.

"A"

COVER DIA.

"B"

BOLT CIRCLE

"C" "D"

COVER

THK.

Steel:

094708

094163

Aluminum:

094709

094164

36 (914)

42 (1067)

36 (914)

42 (1067)

40 (1016)

46 (1168)

40 (1016)

46 (1168)

38.50 (978)

44.50 (1130)

38.50 (978)

44.50 (1130)

9.00 (229)

10.12 (257)

9.00 (229)

10.12 (257)

.37 (9)

.37 (9)

.25 (6)

.25 (6)

Basin covers have hinged access door, lifting handle, provisions for 2" NPT vent, stainless steel hinges and hardware.


Steel cover has Black Powder Coating.

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Basin Covers Duplex, Steel & Aluminum, 48" & 60" for Pumps

on Stainless "C" Channel Rail Systems

3/17

inches

(mm)

PART NO. BASIN DIA.

"A"

OPENING

"B"

OPENING

"C" "D"

DIA.

"E"

B.C.

"F"

COVER

THK.

Steel:

094165

094167

Aluminum:

102720

109776

48 (1219)

60 (1524)

48 (1219)

60 (1524)

36 (914)

36 (914)

36 (914)

36 (914)

23 (584)

23 (584)

23 (584)

23 (584)

13.00 (330)

8.90 (226)

13.00 (330)

8.90 (226)

54 (1372)

66 (1676)

54 (1372)

66 (1676)

51 (1295)

63 (1600)

51 (1295)

63 (1600)

.37 (9)

.37 (9)

.25 (6)

.25 (6)

Basin covers have hinged access door, lifting handle, provisions for 2" NPT vent, stainless steel hinges and hardware.



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Basin CoversSteel, Duplex

for BAFEZ's

inches

(mm)

PART NO. BASIN DIA.

"A"

OPENING

"B"

OPENING

"C" "D"

DIA.

"E"

B.C.

"F"

COVER

THK.

101186 60 (1524) 48 (1219) 30 (762) 15 (381) 66 (1676) 63 (1600) .37 (9)

Steel basin cover comes with hinged access door, lifting handle, locking tabs, stainless steel hinges and provisions for

2" NPT vent. Steel cover has Black Powder Coating.


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4/14

inches

(mm)

Basin Covers Steel, Duplex

for BAF-4 and BAF-E4

PART NO. BASIN DIA.

"A"

OPENING

"B"

OPENING

"C" "D"

DIA.

"E"

B.C.

"F"

COVER

THK.

076504

074149

60 (1524)

72 (1829)

48 (1219)

48 (1219)

30 (762)

30 (762)

15 (381)

15 (381)

66 (1676)

78 (1981)

63 (1600)

75 (1905)

.25 (6)

.37 (9)

Basin covers have hinged access door, lifting handle, locking tabs, provisions for 1-1/4" NPT vent, stainless steel

hinges and hardware.



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Specifi cations:

The cover is a rugged, light weight rotomolded polyethylene grass

green cover that is self-venting and engineered to fi t all standard

24 inch (610mm) diameter and 30" Reduced basins.

Molded Polyethylene Basin Cover

P/N: 101799

For use with 24" Dia. (610) and 30" (762)

Reduced Dia. Basins ONLY

Basin CoverMolded Polyethylene

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Access DoorsSeries J-AL, Aluminum, 300lb,

Single Leaf Watertight

4/05

Specifi cations:

The single door aluminum (6061T6) access cover is rigidly

constructed to provide a 300 lb live load/Square foot

(1465 kgs/sq. meter) rating. The frame is of an aluminum

extrusion with a continuous door stop and grout lip integral to it.

A collection trough with a 1-1/2” NPT drainage coupling located

in the front corner shall be a integral part of the extruded frame,

and provide the watertight integrity. The frame is of 1/4” (6mm)

aluminum.

The hinged door is of aluminum tread plate, a minimum 1/4”

(6mm) thick, with reinforcing aluminum fl at bar. A lock tab for

pad locking is provided for securing the door closed. A positive

guided open door latch engages automatically when door is fully

opened to 90 degrees. The hinges are of 316 stainless steel and

attached with stainless steel hardware. The hinges are tamper

proof from the outside. The open door latch must be released

for closing. A retractable handle is provided on the outside of the

door to assist opening and closing.

OPTIONAL EQUIPMENT: Recessed Padlock Hasp, Spring

Assist with Slam Lock and Bituminous Coating (concrete

exposed surfaces only).

Series: J-AL

300lb, Aluminum

Simplex & Duplex

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inches

(mm)

Access DoorsSeries J-AL, Aluminum, 300lb,

Single Leaf Watertight

PART NO. MODEL

NO.

OVERALL

"A"

OVERALL

"B"

OPENING

"X"

OPENING

"Y"

WEIGHT

Lbs. (kg)

079278

079279

079280

079281

J4S-AL

J4D-AL

J6S-AL

J6D-AL

37.50 (953)

55.50 (1410)

43.50 (1105)

67.50 (1715)

37.50 (953)

37.50 (953)

43.50 (1105)

43.50 (1105)

30 (762)

48 (1219)

36 (914)

60 (1524)

30 (762)

30 (762)

36 (914)

36 (914)

71 (32)

94 (43)

87 (40)

119 (54)

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Access DoorsSeries J-HD, Aluminum, H-20, 16,000lb,

Traffi c Bearing, Single Leaf Watertight

Specifi cations:The single door aluminum (6061T6) access cover is rigidly constructed to provide a 300 lb live load/Square foot (1465 kgs/sq. meter) rating. The frame is of an aluminum extrusion with a continuous door stop and grout lip integral to it. The frame also includes a continuous aluminum angle support for the aluminum structural members of the door and must be totally embedded in the concrete slab, including the angle supports, to maintain the Incidental H-20 rating. The frame is of 1/4” (6mm) aluminum.

The hinged door is of aluminum tread plate, a minimum 1/4” (6mm) thick. The door must be reinforced with aluminum structural channel members a maximum of 6” (152mm) on center designed to rest directly on the frame support angles when closed. The combination of the tread plate with the structural channels, the frame with the support angles and the encapsulation in the concrete slab provide the Incidental H-20 rating.

The Incidental H-20 rating is suitable for off street locations such as sidewalks and pedestrian areas. It is not intended for traffi c areas such as streets and loading docks.

The hinges are of 316 stainless steel and attached with stainless steel hardware. The hinges are tamper proof from the outside. The open door latch must be released for closing. A lifting handle is provided on the outside of the door to assist opening and closing and will retract fl ush with the door when not in use. A interior stainless steel slam lock with an interior operating handle and a removable exterior key handle is provided for locking.

The access cover door shall have stainless steel spring assist mechanisms on the door to aid in opening. Each spring unit mounting brackets are rigidly welded to the frame. The spring unit is attached to the mounting bracket and the door with pivot bolts to provide free operation. The number of units per door shall be suffi cient to require a maximum of 50lbs. (23kg) of lift to accomplish inital door opening.

OPTIONAL EQUIPMENT: Recessed Padlock Hasp, and Bituminous Coating (concrete exposed surfaces only).

Series: J-HD, Aluminum Incidental H-20, 16,000lb, Simplex & Duplex

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inches

(mm)

PART NO. MODEL

NO.

NOMINAL SIZE OPENING

"A"

OPENING

"B" "C" "D"

WEIGHT

Lbs. (kg)

079282

079283

079284

079285

082414*

J4S-HD

J4D-HD

J6S-HD

J6D-HD

J8S-HD

30 (762) x 30 (762)

30 (762) x 48 (1219)

36 (914) x 36 (914)

36 (914) x 60 (1524)

36 (914) x 48 (1219)

30 (762)

48 (1219)

36 (914)

60 (1524)

48 (1219)

30 (762)

30 (762)

36 (914)

36 (914)

36 (914)

36 (914)

54 (1372)

42 (1067)

66 (1676)

54 (1372)

43 (1092)

43 (1092)

49 (1245)

49 (1245)

49 (1245)

125 (57)

170 (77)

155 (70)

255 (116)

215 (98)

(*) One cover required for Simplex applications, two for Duplex, etc.

Access DoorsSeries J-HD, Aluminum, H20, 16,000lb,

Traffi c Bearing, Single Leaf Watertight

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Flap Style Check Valve/Upper Moveable

1¼" and 2", For use with "C" Channel Rails

Specifi cations:

HOUSING ..................... ASTM Class 30 Cast Iron, Powder Coated

FLAPPER ..................... Nitrile, Nylon Reinforced

TEMPERATURE: ............ 160°F (71°C) continuous

PRESSURE RATING ...... 150 Lbs./Sq. In.(10.6 kgs/sq. cm)

FEATURES:

• Works in BARNES standard “C” Channel Rail

• Full port check with minimum head loss

• 18” static head requirement for minimum seat

• Valve includes integrated anti-siphon

• 300 series stainless steel hardware

• Integrated upper moveable fi tting

• Resilient seat fl apper

• Quiet operation

• No maintenance

• Vertical position mounting

APPLICATIONS:

Waste water or residential sewage, liquid manure, etc.

Cast Iron Flap Style Check Valve/Upper

Moveable Fitting

1¼" P/N: 112354

2" P/N: 115254

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SIZE

NPT

PART NO A B C D WEIGHT

LBS

1¼" 112354 9.23 (234) 6.39 (162) 2.89 (73) 4.74 (120) 13.0 (5.9kg)

2" 115254 10.18 (259) 7.65 (194) 3.06 (78) 5.34 (136) 14.7 (6.7kg)

inches

(mm)

Flap Style Check Valve/Upper Moveable1¼" and 2", For use with "C" Channel Rails

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Ball Check Valves 1¼" & 2" NPT, 4" & 6" Flanged Cast Iron

1¼" & 2" NPT PVC

Specifi cations:

1¼” & 2”, Cast Iron

HOUSING ....................ASTM Class 30 Cast Iron

BALL ...........................Natural Rubber

PLUG ............................Schedule 40 PVC

TEMPERATURE ..........150°F (51°C) and a potential peak of 100°C.

PRESSURE TEST........100 Lbs./Sq. In.(7.0 kgs/sq. cm).

P/N: 1¼” NPT ...............077881

P/N: 2” NPT ................077882

1¼” & 2” NPT, PVC

HOUSING ....................PVC

BALL ...........................Nitrile or Buna-N

PLUG ............................PVC

TEMPERATURE ..........150°F (51°C)

PRESSURE TEST........100 Lbs./Sq. In.(7.0 kgs/sq. cm).

P/N: 1¼” NPT ...............085448

P/N: 2” NPT ................089874

4” & 6” Flanged, Cast Iron

HOUSING ....................ASTM Cast Iron

SEAL ............................Natural Rubber

BALL ...........................Natural Rubber Covered Hollow Iron

HARDWARE ................18-8 Stainless Steel

ACCESS PLATE ..........ASTM Class 30 Cast Iron

TEMPERATURE ..........176°F (80°C)

PRESSURE TEST........125 Lbs./Sq. In.(8.8 kgs/sq. meter).

P/N: 4” ................077689

P/N: 6" ................077690

FEATURES:

• Works both vertically and horizontally (in the latter case, place the

“bulge” in the “up” position, thus the ball returns to its seat by the

pull of gravity).

• Ball has suffi cient weight to seat tightly and moves freely to open.

• Low headlosses as the ball is set completely to one side at a

maximum rate of fl ow

• Works in silence.

• No maintenance.

• Easy dismantling.

• Supplied with clean out port and plug.

APPLICATIONS:

Waste water or fl uids of varying viscosity, liquid manure, etc.

Ball Check Valves

1¼" & 2" NPT, Cast Iron & PVC

Ball Check Valves

4" & 6" Flanged, Cast Iron

Bolts

Access Plate

Seal

Ball

Body

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inches

(mm)

10/13

SIZE

A

PART

NO

MATERIAL WIDTH

B

LENGTH

C

BALL

DIA

D

E

BOLT

CIRCLE

WEIGHT

LBS

1¼" NPT 077881 Cast Iron 4.50 (114) 5.00 (127) 1.62 (41) 3.00 (76) N/A 4.5 (2.0kg)

1¼" NPT 085448 PVC 4.50 (114) 5.63 (143) 1.50 (38) ------ N/A 1.0 (0.46kg)

2" NPT 077882 Cast Iron 6.00 (152) 6.87 (175) 2.50 (64) 4.25 (107) N/A 9.0 (4.1kg)

2" NPT 089874 PVC 6.50 (165) 7.06 (179) 2.50 (64) ------ N/A 1.5 (0.68kg)

4" Flange 077689 Cast Iron 11.12 (282) 11.81 (300) 4.75 (121) 9.00 (229) 7.50 (191) 65 (30kg)

6" Flange 077690 Cast Iron 15.68 (398) 16.56 (421) 7.25 (184) 11.00 (279) 9.50 (241) 132 (60kg)

Ball Check Valves1¼" & 2" NPT, Cast Iron

1¼" & 2" NPT PVC

1-1/4" & 2" NPT Ball Valves 4" & 6" Flanged Ball Valves

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True Union Ball Valves1¼" NPT & 2" NPT

Extension Handles for basin depths 48" thru 120" (1.2 thru 3m)

Specifi cations:

True Union Ball Valves:

The True Union Ball Valves are manufactured of Type I Schedule 80

PVC, (Cell Classifi cation 12454-B) with EPDM O-rings for superior

chemical and corrosion resistance. These valves are rated at 150

PSI, (10.6 kgs/sq. cm) non-shock, with a maximum operating

pressure at 73°F (23°C). The valves are of quick disconnect design

for maintenance and can be repairable to the component level, also

full port bore, 1/4 turn, leak tight shut-off and are listed by NSF for

use in portable water service.

Extension Handle:

Made from 3/8” (10mm) diameter 300 series stainless steel and can

be used with 1¼” NPT and 2” NPT true union ball valves.

Extension Handles

P/N's: 094780 thru 094788

True Union Valves

1¼" NPT P/N: 085115

2" NPT P/N: 089873

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inches

(mm)

True Union Ball Valves1¼" NPT & 2" NPT

Extension Handles for basin depths 48" thru 120" (1.2 thru 3m)

PART

NO.

NOMINAL

SIZE

A B C WEIGHT

LBS. (kg)

085115 1-1/4" NPT 7.00 (178) 3.03 (77) 3.97 (101) 2.0 (1)

089873 2" NPT 7.38 (188) 4.25 (108) 5.25 (133) 5.5 (2.5)

PART NO. BASIN DEPTH LENGTH "A"

094780 42 (1219) 12 (305)

094781 60 (1524) 24 (610)

094782 72 (1829) 26 (914)

094783 78 (1981) 42 (1067)

094784 84 (2134) 48 (1219)

094785 90 (2286) 54 (1372)

094786 96 (2438) 60 (1524)

094787 108 (2743) 72 (1829)

094788 120 (3048) 84 (2134)

PART NO. BASIN DEPTH LENGTH "A"

097868 132 (3353) 96 (2438)

097003 144 (3658) 108 (2743)

095287 156 (3962) 120 (3048)

097327 168 (4267) 132 (3353)

098090 180 (4572) 144 (3658)

098091 192 (4877) 156 (3962)

099191 204 (5182) 168 (4267)

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Swing Check Valves1¼", 1½" & 2" NPT, PVC

Specifi cations:

The Swing Check Valve is made of high-impact Sch. 40 PVC type

II material which is useful in systems where fl uid is corrosive or

contains debris, industrial waste disposal, sewage, etc. The EPDM

swing gate lifts to provide unobstructed fl ow. There are no internal

metallic parts to corrode. Only 1/2 pound back pressure is required

for complete closure. Swing Check fl ow loss is insignifi cant due to

full port design. Complies with all applicable ASTM & ANSI

standards.

Swing Check is not recommended to be installed with outlet side

angled down or facing down.

Swing Check Valves:

1¼" P/N: 085116

1½" P/N: 084132

2" P/N: 101241

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Pump HoistPortacrane

500 lb. Load Rating

Pump Hoist

P/N: 075469

075469A

Specifi cations:

CABLE .....................................With Snap Hook

Length .........20 ft. (6M) (075469)

36 ft. (11M) (075469A)

Diameter .....3/16 in. (5mm)

Material .......Stainless Steel

LOAD RATING ........................500 lbs. (227kg)

MAXIMUM LIFT ......................62 in. (1575mm)

(Varies with size of the load)

MAXIMUM REACH .................43 in. (1092mm)

ROTATION ...............................Boom rotates 360° for horizontal

load movement.

BOOM Angle adjusts to 2 positions, and

folds down for storage.

MOUNTING BOLTS ................3/8 in. (10mm)

OPTIONAL EQUIPMENT ........Additional bases, P/N: 076104.

In a typical application, one base is installed at each pump station,

the hoist is designed to be moved from pump station to pump

station, to raise and lower Submersible Grinder or Effl uent Pumps

ONLY.

Hand winch features machine cut spur gears for long life, large

diameter drum to help minimize cable wear, equipped with a

disc brake for load control, boom rotates on rollers and Nylatron

bearing sleeve in base. Base mounts to fl oor or truck bed, can be

installed upright or recessed.

Mast, boom and base have a fusibond electrostatic fi nish;

fasteners and pins are stainless steel, winch and sheaves are

iridescent dichromate plated.

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Pump HoistPortacrane

500 lb. Load Rating

PART No. A B C D CRANE

WEIGHT

BASE

WEIGHT

CABLE

LENGTH

075469 7.50 (191) 8.00 (203) 4.00 (102) 4.00 (102) 87 (40 kg) 14 (6.4 kg) 20 ft. (6M)

075469A 7.50 (191) 8.00 (203) 4.00 (102) 4.00 (102) 87 (40 kg) 14 (6.4 kg) 36 ft. (11M)

inches

(mm)

10/15

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Pump Hoist*1,600 lb. Load Rating

Pump Hoist

P/N: 079024

Specifi cations:

CABLE .....................................With Stainless Steel Eye Hook and

swagged ball fi tting

Length .........36 ft. (11m)

Diameter .....1/4 in. (6mm)

Material .......Stainless Steel

ROTATION ...............................Crane rotates 360° on a pin and

sleeve bearing in the base. Handle

on boom makes rotation easy

load movement.

BOOM .......................................Adjustable, telescopes to 4 different

lengths and adjust in height while

under load with ratchet style

screw-jack.

OPTIONAL EQUIPMENT ........Additional bases, (pedestal-094433,

socket, or wall mount), Materials,

*Cable lengths and *two part line

kit for up to 2000lb capacity.

In a typical application, one pedestal base is installed at each

pump station, the hoist is designed to be moved from pump station

to pump station, to raise and lower submersible pumps.

Disc Brake Handle attached to the winch, gives control of the load

for both lifting and lowering operations.

Spur gear hand winch with Quick Disconnect cable anchor allows

operator to attach or remove cable.

Corrosion Resistant fi nish with electrostatic powder coating and

corrosion resistant fasteners.

IMPORTANT INFORMATION !

Load rating will vary with wire rope length, boom position, and

single or two part line confi guration. Consult Factory for additional

Performance Characteristics.

Base installation is purchaser’s responsibility. Barnes recommends

consulting a civil engineer or other qualifi ed professional.

It is the owner’s or operator’s responsibility to determine the

suitability of the equipment to its intended use. Study all applicable

codes, manuals, and regulations. Be sure to read the Owner’s

Manual supplied with the equipment before operating it.

Crane is designed to lift rated capacity ONLY, if lifted weight binds

or is seized, discontinue using crane until obstruction is eliminated.

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Pump Hoist*1,600 lb. Load Rating

inches

(mm)

PART No. BOOM

POSITION

HOOK

REACH

HOOK

HEIGHT

CRANE

WEIGHT

BASE

WEIGHT

079024

A-1

B-1

45 (1143)

28 (711)

28 (711)

57 (1448)

300 (136 kg) 66 (30 kg)

A-2

B-2

57 (1448)

36 (914)

28 (711)

65 (1651)

A-3

B-3

69 (1753)

45 (1143)

28 (711)

74 (1880)

A-4

B-4

81 (2057)

53 (1346)

28 (711)

82 (2083)

For lift below base level: at A1 add 2 ft. to B1,

at A2 add 2 ft. to B2, at A3 add 3 ft. to B3,

at A4 add 4 ft. to B4

PERFORMANCE CHARACTERISTICS

Single Line

12 - 20 feet of lift below base level

Boom Position Load Rating

lbs. (kg)

Lift Below Base Level

ft. (m)

B-1 1300 (590) 23 (7)

B-2 1300 (590) 21 (6.4)

B-3 1300 (590) 19 (5.8)

B-4 1000 (454) 17 (5.2)

Consult Factory for other Performance Characteristics

4/05

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Lifting Chain:.18” Dia. (4.6mm) 300 Series Stainless Steel Lifting Chain, 830lb.(376kg) Working Load. 3750lb. (1701kg) Breaking Strength.PART No. LENGTH097273 32” (813mm)097275 44” (1118mm)097277 56” (1422mm)097279 62” (1575mm)097281 68” (1727mm)097283 74” (1880mm)097285 80” (2032mm)097287 92” (2337mm)097289 104” (2642mm)102104 128” (3251mm)102541 140” (3556mm)102542 152” (3861mm)

.63” Dia. (15.9mm) 300 Series Stainless Steel Lifting Chain,9725lb.(4411kg) Working Load with a Factor of Safety (FOS) of 1 or2431lb.(1103kg) Working Load with a Factor of Safety (FOS) of 4.PART No. LENGTH141386 120” (3048mm)141387 180” (4572mm)141388 240” (6096mm)141389 300” (7620mm)141390 360” (9144mm)

Lifting Cable:074874 1/8” (3mm) Stainless Steel Lifting Cable, 2100lb. (953kg) Breaking Strength, for 60” (1524mm) thru 72” (1829mm) basin depths.

074878 1/8” (3mm) Stainless Steel Lifting Cable, 2100lb. (953kg) Breaking Strength, for 78” (1981mm) thru 96” (2438mm) basin depths.



Lifting Rope:1/2” (13mm) Tuff line polypropylene rope, 3 strand twisted, breaking strength 3780 lbs. (1715kg) Safe working load is 1/5 breaking strength. Weight: .028 lbs per foot (.04kgs/meter).P/N: 093973 10 ft. (3m) of rope with knots in 12 inch (305mm) increments.

CHAIN

Accessories

CABLE

ROPE

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Direct Burial CableFor Field Wired Stations

Specifi cations:

Conforming to Article 318 “Cable Trays” and Article 340 “Power &

Control Cable type TC” of the 1984 National Electrical Code, and

Subject 1277 of Underwriters Laboratories Inc. Rated 600 volts,

continuous use at 90°C dry and 75°C wet. UL fi le # E60749.

Specifi cally approved for direct burial, wet or dry locations, for

installations in trays, wireways, troughs, channels, ducts and

conduit. Designed for control, power, lighting, etc. Recognized for

use in Class 1, Division 2 hazardous locations. Tray Cable to meet

UL83 for THHN, THWN.Type TC, THHN, THWN (TEFN).

P/N: 098118 ........................10/4, 7 Strands/Conductor

Cable Dia. ...... .45 - .50”, (11.4mm) - (12.7mm).


Cable Dia. ...... .58 - .59”, (14.7mm) - (15mm).


Cable Dia. ...... .38, (9.6mm)


Cable Dia. ...... .41 - .43”,(10.4mm) - (10.9mm)


Cable Dia. ...... .45 - .47”,(11.4mm) - (11.9mm)


Cable Dia. ......49 - .50”, (12.4mm) - (12.7mm).


Cable Dia. ...... .31” - .34”, (7.9mm) - (8.6mm)


Cable Dia. ...... .35 - .37”, (8.9mm) - (9.4mm)


Cable Dia. ...... .39 - .46”, (9.9mm) - (11.7mm)


Cable Dia. ...... .43 - .47”, (10.9mm) - (11.9mm)


Cable Dia. ...... .43 - .50”,(10.9mm) - (12.7mm)

DO NOT SUBSTITUTE!

Direct Burial Cable

CONDUCTOR COLOR CODE

CONDUCTOR

NUMBER

BASE COLOR STRIPE

COLOR

1 BLACK ------

2 RED ------

3 BLUE ------

4 ORANGE ------

5 YELLOW ------

6 BROWN ------

7 RED BLACK

8 BLUE BLACK

9 ORANGE BLACK

10 YELLOW BLACK

11 BROWN BLACK

12 BLACK RED

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Specifi cations:

The Padlock has a brass body with a .25 (6.4mm) diameter by .88

inches (22.4mm) long or 2.00 inches (50.8mm) long, brass shackle.

All locks are keyed alike.

Used on Grinder/Effl uent Basin Packages in Section 3E.

P/N: 102567 - 0.88” (22.4mm) Shackle

P/N: 102568 - 2.00” (50.8mm) Shackle

Brass Padlocks

P/N: 102567, 102568

Padlocks

Brass

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Specifi cations:

The Flexible Discharge Hose is constructed of type P, EPDM

material, black in color jacketing. Reinforced synthetic fabric

with helix wire. The Hose Has A 1.25 inch (32mm) ID, With A

Temperature Range Of -40°F to 180°F (4.4°C to 82°C) And A

Working Pressure of 150 PSI (10.6 kgs/sq. cm).

Comes with Stainless Steel 1-1/4” FNPT Fittings on each end.

*For use with 1-1/4” NPT Grinder Pumps and Pump Stand Part

Number 111182 or equal.

PART No. LENGTH

(Overall)

*BASIN DEPTH

130797F

130797

130797A

130797B

130797C

34" (864mm)

46" (1168mm)

58" (1473mm)

70" (1778mm)

82" (2082mm)

48" (1219mm)

60" (1524mm)

72" (1829mm)

84" (2134mm)

96" (2438mm)



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GENERAL INFORMATION INSTALLATION DRAWINGS

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