GENERAL GARMENT - COMPANY PROFILE 22.11.16
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Transcript of GENERAL GARMENT - COMPANY PROFILE 22.11.16
www.general-garment.com pg 1
C E N IG E N E R A L
G A R M E N T
OUR MISSION
To become a leading and responsible textile industry, which understands the human
requirements and acts to balance these requirements by producing world-class products,
keeping in view the social, economical and environmental concerns of the nation
OUR VISION
To manufacture products comparable to international standards, to be customer-focused
and globally competitive through better quality, latest technology and continuous
innovation and engineering
OUR VALUES
QUALITY : We deliver the agreed quality every time
RELATIONS : Our success is based on good relations with all our partners and colleagues.
We believe that expectations and that understanding
is a prerequisite for real value creation
FOCUS : We keep the focus on creating value for
our customers and for the Group as a whole
SOLUTION : Continuous engineering to provide
solutions for our customers
www.general-garment.com pg 2
GENERAL GARMENT
General Garment is a textile and apparel company based in Madagascar, with the
Marketing and Design Office based in Mauritius. The factory has been created in Oct
2012, and the Marketing Office managed by CENI as from 2015.
The factory is actually geared to manufacture full knitted product range such as : Tshirts,
Polos, sweaters, knitted jackets, joggers, leggings, and other sportswear, in both adult
and children wear divisions.
We have been currently delivering to the various parts of the world such as USA, Europe
and South Africa under duty free modes.
With the wide experience of more than 20 years in the textile field, and with our dedicated
team comprising both local and expatriates, we can handle various products from design,
through fabrics to apparel production to delivery.
www.general-garment.com pg 3
THE COMPANY
Legal Status : SARL
Name : GENERAL GARMENT
Establishment Date : October 2012
Location : Lot 148 Ter/2 Ambohijanahary, Antehiroka, Madagascar
Capital : 10,000,000 Ar
NIF : 40000915274
STAT : 18011 11 2012 10511
General Direction
Mr Irchad HoussenMr Gyn Lam
Factory Director
ProductionMr Loganaden
Mootoo
MerchandisingMme Léonie
Volasoalalanirina
QC & ComplianceMr Rivo
Rakotondrajaona
MaintenanceMr Jean-Michel
Louise
StoreMme SoaliferaRakotoarisoa
PlanningMr Naly
Rakotoniaina
HRMr Niry RakotomalalaMme Vololontantely
Raharijaona
Administration &Finance & IT
Mr Harii FanjanavalonaMr Zain Bawa
Mr Navin Canakiah
www.general-garment.com pg 4
KEY MANAGERS
GENERAL MANAGERMR IRCHAD HOUSSEN
FACTORY MANAGERMR INAVIN CANAKIAH
PRODUCTION MANAGERMR LOGANADEN MOOTOO
ADMINISTRATION & FINANCEMr Harii Fanjanavalona
HUMAN RESOURCESMme Vololontantely Raharijaona
www.general-garment.com pg 5
KEY STAFFS
HEAD MERCHANDISINGMme Léonie Volasoalalanirina
PRODUCTION COORDINATORMme Andrianina Rasamuel
SHIPPINGMme Onimanjaka Randrianaivo
www.general-garment.com pg 6
FACTORY WORKING PROCEDURES
Step 1
Step 2
Step 3
Step 4
Price study is done with a Technical Pack- Either received from customer,
- Or an original garment from csutomer with brief sheet.
- Or a design pack done by Ceni (in design collection mode)
Price study, quote proposals and price validation- Initial indicative delivery planning
- Initial planing indicated but fixed at PO establishment with changes where applicable,
based on indicative volumes to see if customer agrees with proposals to be fine tuned at PO.
- Inspection mode to be fixed (internal CSO + report sent to customer), or external, and at who’s costs.
Sampling- First samples are payable and reimbursed / deducted at ordering.
- Counter samples and PPS done from bulk fabric after PO confirmation.
- Samples despatch at customer’s account.
Delivery lead time:- The delivery leadtime runs as from receipt of the PO and the deposit, or LC.
- The dates of the PPS validation and other elements linked to prouction
www.general-garment.com pg 7
GENERAL CONDITIONS ACCEPTANCE & PRICE MODE AGREEMENT
Small volumes LCL : 30% Deposit at order, 70% before export
Container volumes : LC at sight
For long term ordering : Stand By LC
After order confirmation and PO received, order is not cancealable and considered
payable in its full amount
MONTHLY PRODUCTION CAPACITY
Make-up : 250,000 garments
PRODUCTION LEADTIME
Delivery Leadtime : 90 Days (Local Fabric in Cotton)
Delivery Leadtime : 120 Days (Third Country Fabric)
MARKETING & DESIGN OFFICE
Ceni Ltd
5 th Floor, Axis Building, 26 Bank Street
72 201, Ebene, Mauritius
Tel : (230) 454 7730
Email : [email protected]
PRODUCTION FACTORY
General Garment
Lot 148/2 Ter Ambohijanahary Antehiroka
105 Antananarivo, Madagascar
Tel : (261) 20 22 486 21
Email : [email protected]
www.general-garment.com pg 8
WORKFORCE
CATEGORIES WOMEN MEN TOTAL
Administrative
Production
Cutting
Making up
Finishing
Maintenance
Store
Quality
Maintenance & Security
TOTAL
MACHINERY
LECTRA Digital Table + Modaris + Dyamino Aspire
CUTTING 4 Cutting Tables (Dim 12 mts)
4 Machines Tip Top (Eastman)
1 Bend Knife
3 Binding Machines
MAKING UP 9 Lines of Production with Capacity of +/- 24 Machines / Line
400 Machines Spare
SAMPLING Capacity of 20 Machines
FINISHING 16 Ironing Tables Connected with Wood Boiler (Capacity : 1 Ton)
6
1
29
189
43
1
2
10
11
292
6
3
16
41
16
13
3
3
8
109
12
4
45
230
59
14
5
13
19
401
www.general-garment.com pg 9
DOCUMENTS AVAILABLE ON SITE
YES / NO DOCUMENT / RECORD
YES Business License
YES Employment Contracts
YES ID Cards (Copies)
YES Salary Records
YES Wage Slips
YES Time IN / OUT Records
YES Production Records
NO Accident Reports
YES Management Meeting Reports
YES List of Employees
YES List of Fire Equipments
YES List of Production Equipments
YES WRAP implementation under process (ID : 18891)
www.general-garment.com pg 10
PICTURES OF FACTORY : CUTTING & SORTING DEPT
www.general-garment.com pg 11
PICTURES OF FACTORY : MAKING-UP & PRESSING & FINISHING
FACTORY VIDEO PRESENTATION :
https://www.dropbox.com/s/t6ovs6xuo0uswkn/PUBLI%20CENI%202016.mp4?dl=0
www.general-garment.com pg 12
PICTURES OF FACTORY : FIRE DRILL
www.general-garment.com pg 13
PRODUCT RANGE
Single Jersey 140 gsm 100 % CottonPlacement Print
Single Jersey 140 gsm 100 % CottonPlacement Print
Single Jersey 160 gsm 100 % Cotton(Neppy) Placement Print
Single Jersey 160 gsm 100 % CottonPlacement Print (High Density)
Single Jersey 140 gsm 100 % CottonPlacement Print + Pigment Dye
Single Jersey 140 gsm 100 % CottonPlacement Print
www.general-garment.com pg 14
PRODUCT RANGE
Single Jersey 160 gsm 100 % CottonPlacement Print
Single Jersey 140 gsm 50 % Cotton50 % Polyester AOP Burnout
Single Jersey 140 gsm 50 % Cotton50 % Polyester Allover Print Burnout
Single Jersey 140 gsm 100 % ViscoseAllover Print + Placement Print
Single Jersey 160 gsm 100 % Cotton+ Chambray Fabric
Single Piqué 1ç0 gsm 100 % Cotton+ Flatknit Collar & Cuffs (Embro)
www.general-garment.com pg 15
PRODUCT RANGE
Fleece 280 gsm 100 % Cotton(Brushed Inside)
Fleece Jacquard 280 gsm 100 %Cotton + 1 x 1 Rib 320 gsm 100 %
Cotton (Unbrushed Inside)
Fleece 280 gsm 100 % Cotton + 1 x 1 Rib 320 gsm 100 %Cotton
(Brushed Inside)
Fleece 280 gsm 100 % Cotton(Unbrushed Inside) + Yarn DyedJersey 200 gsm 100 % Cotton
Fleece 280 gsm 100 % Cotton + 1 x 1 Rib 320 gsm 100 %Cotton
(Unbrushed Inside)
Fleece 280 gsm 100 % Cotton + 1 x 1 Rib 320 gsm 100 %Cotton
(Unbrushed Inside)
www.general-garment.com pg 16
PRODUCT RANGE
Mesh 110 gsm 96 % Polyester4 % Lycra + Heat Transfer Print
(Invista Yarn)
Mesh 140 gsm 100 % Polyester+ Heat Transfer Print
Jersey 180 gsm 100 % Polyester+ Heat Transfer Print
Pique Birdseye 170 gsm 100 %Polyester + Flatknit Collar & Cuffs
+ Heat Transfer Print
Mesh 110 gsm 96 % Polyester4 % Lycra + Heat Transfer Print
(Invista Yarn)
Mesh 110 gsm 96 % Polyester4 % Lycra + Heat Transfer Print
(Invista Yarn)
www.general-garment.com pg 17
PRODUCT RANGE
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
Mesh 100 % Polyester + JerseyPolyester Lycra + Reflective band
www.general-garment.com pg 18
PRODUCT RANGE
Mesh 140 gsm 100 % Polyester+ Heat Transfer Print
Pique Double Sided 240 gsm 60 %Cotton 40 % Polyester+ Flatknit Collar
& Cuffs + Heat Transfer Print
Pique Double Sided 320 gsm 60 %Cotton 40 % Polyester + 1 X 1 Rib320 gsm 100 % Polyester + Heat
Transfer Print
www.general-garment.com pg 19
DIRECT & SUBCONTRACTED BRANDS PRODUCED:
DIRECT BRANDS (USA, ENGLAND, FRANCE, ITALY, SOUTH AFRICA)
SUBCONTRACTED BRANDS (USA, CANADA, SOUTH AFRICA)