general catalogue SPV april 2017 final - spvmb.com · PDF fileTKDN Proudly Indonesia 34. ABOUT...

www.spvmb.com

ENG/APRIL 2017

Valve Repair Services

CONTENT

COMPANY OVERVIEW

PRODUCT LIST

CUSTOMER FOCUS

33

Our Clients 35

Ball Valve Series 13

About Us 2

Corporate Qualifications

Advanced Manufacturing Technology

Commitment to Quality Excellence

Total Quality Control

4

7

9

11

Gate Valve Series

Globe Valve Series

Check Valve Series

Butterfly Valve Series

Product Highlights

17

22

25

29

32

1

TKDN Proudly Indonesia 34

ABOUT US

PT. Stainless Steel PrimavalveMajubersama is a manufacturer and distributorof stainless steel based equipment. Established in 1994 and has grownrapidly to become one of the major stainless steel equipment manufacturersin Indonesia.

in 1996 the Stainless Steel Investment Casting Division was established toproduce Stainless Steel Sanitary components and other precision castcomponent. In 2005, Automation machine and new testing equipment weredeployed to ensure accuracy and to increase productivity. Companyexpansion was also include the establishment of Surabaya branch office andwarehouse in 2006. In 2010, the company head office moved to a newfacility in Cikupa Mas, occupying a 10.000 m2 area which is also include atechnologically advanced factory.

SPV Head Office and factory in Cikupa Tangerang

2

PT. Stainless Steel Primavalve Majubersama


From the initial design stage through production to the point ofdelivery, we promise a service and product that exceeds yourexpectation. We lead the competition in quality, value, delivery andservice. Our Quality Management Standard (DIN EN ISO 9001 : 2008)assures customers of our commitment to quality in both product andservice. 3

We are proud of our quality standard and aware of any certificationto comply with international standard, such as: ISO-9001:2008 inQuality Management System, API certified for Valve Oil & Gas, SKUPand SKT issued by the Ministry of Energy & Mineral Resources, andTKDN by the Ministry of Industry.

CORPORATE QUALIFICATIONS

SKT Migas No. 0079/SK03/DMT/2015

Quality Management SystemISO 9001: 2008Reg. No: 01 100 023813 fromTUV Rheinland Germany


APITKDN Values

TKDN

NO Jenis Produk/ Spesifikasinya Standard TKDN

1 Product: Valve Oil and Gas

Tipe: Ball Valve

Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel

API 6D 38.35%


Tipe: Gate Valve


API 600 41.89%


Tipe: Check Valve


API 6D 40.07%


Tipe: Cable Protector


- 68.87%


Tipe: Casting Ball Valve


API 6D 50.85%

6

7

8

9

10

Product: Valve Oil and Gas

Tipe: Butterfly Valve



Tipe: Globe Valve



Tipe: Plug Valve



Tipe: Water Check Valve



Tipe: DBB Valve

Spek: ½ - 12 Inch, ANSI Class #150 - #2500, Carbon Steel

API 609

API 623

API 6D

API 6D

API 6D

52.56%

49.54%

54.98%

48.65%

36.01%

SKUP no.

4113/19.07/DMB/2015

SKUP scope : Valves & Machinery Accessories & Instruments


FIRE SAFE TEST CERTIFIED – API 607

TRUNNION BALL VALVE 6” ANSI 600 GATE VALVE 3” ANSI 300 FLOATING BALL VALVE 3” ANSI 300

FIRE SAFE TEST CERTIFIED – API 607

CORPORATE QUALIFICATIONS

Certificate Of Qualification

(Welding Inspector)

Customer Approval & Certification

PT. Chevron Pacific Indonesia

6


ADVANCED MANUFACTURING TECHNOLOGY

As it has been the core expertise of the company, investment casting allowsus to produce a high quality valves. Supported by the use of innovative andlatest manufacturing technology, SPV is trusted by many prominentcompanies, serving both local market and international market (export).

Robotic DippingAuto Wax Injection

CeramicMolding

ConveyorDrying Room

7


Melting – PouringInduction Furnace

#2

Melting – PouringInduction Furnace

#1

••••••••••••

AutomaticWax Injection MachineRobotic Dipping MachineConveyor Drying RoomElectric AutoclaveBoiler AutoclaveSintering FurnaceGun BlastingHeat Treatment FurnacInduction Furnace 500 kgShot Blasting HangerVibrator Polish MachineCNC Lathe Machine

Measuring Equipment :

•••

Universal Testing Machine (Tensile Test)Gravimetric Test EquipmentLiquid Particle AnalysisMachine

8


OUR COMMITMENT TO QUALITY EXCELLENCE

The management's commitment to continuous improvement in quality andcapacity, supported by the use of latest manufacturing technology, has ledus to a high level of quality standard. Our products have been exported toother Asian countries as well as to Australia, Europe, Canada and theUnited States of America.

Manual

MachinesCNC Lathe

Machines9


Manual

MachinesCNC Lathe

Machines

Machining Facility

Machining Facility Quality Control Equipment

•••••••••••••

CNC Lathe MachineCNC MillingMachineManual LatheMilling MachineRadial DrillingMulti Spindle DrillingPress Straightening MachineWelding GTAWWelding SMAWElectro PolishMechanical PolishPainting RoomBalancing machine

•

••••••••

Optical Emission Spectrometer(OES-5500 Shimadzu)Portable Spectrometer (Spectro)Rockwell Hardness TesterPenetrant Test (PT)Magnetic Particle Test (MT)Hydrostatic Pressure TestSurface Roughness Tester (Ra Meter)PosiTector / Thickness MeterLight Scope / Endoscope

Balancing Machine

10


TOTAL QUALITY CONTROL

Our company has established a procedure to measure various qualityparameters using special and sophisticated equipment. Material testingcan be carried out in accordance with ISO, API, BS, GB to ensure that theproducts released to the customers are stable, zero defect, and in primecondition.

11


Hydrostatic Pressure for Valves 7

refer to API 598, API 6D, API 600

Ra meter

Portable

SpectrometerRockwell Hardness

TesterOptical Spectrometer

We carry out strict inspection on every product. Each part offinished product is being scrutinized under a very rigid testingprocedures, and supervised by our experienced engineers, toensure that every product leaving out our factory is in itsprime condition.

Measuring Dimension on Granite Table

PosiTector /

Thickness Meter Light Scope

12


Ball Valve is widely used in oil refining, pipeline,chemistry, paper making, pharmaceutical, power

station, municipal and construction.

BALL VALVE SERIES

13

14


SIDE ENTRY TRUNNION BALL VALVE

Design : API 6D

Pressure – Temp Rating : ASME B16.34

Face to face dimension : ASME B16.10

Flanged Ends : ASME B16.5 (Up to 24”)

ASME B16.47 (above 26”)

Butt Weld Ends : ASME B16.25

Pressure Test : API 598, API 6D, ISO 5208

End Connection : Flange (RF,FF, RTJ) and But Weld (BW)

Ratings : From 150 up to 2500

Size : 2” Up to 24”

Applicable Temperature : -29ºC up to 120ºC (Soft Seat)

-29ºC up to 425ºC (Metal Seat)

Manual (Level or gearbox)

Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

Description: Bolted Bonnet Body, Full Welded Body, Side Entry,

Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,

and anti – Blowout stem design, Emergency Injection

Self-Relieving Seat Effect Function

Seat Function DBB. DIB-1.DIB-2

Soft Sealing and Metal to Metal sealing

Manufacturing Standards

Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?

?

TOP-ENTRY BALL VALVE

?

?

Design : API 6D












-

-

-

Description: Bolted Bonnet Body, Full Welded Body, Side Entry,

Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,

and anti – Blowout stem design, Emergency Injection

Self-Relieving Seat Effect Function

Seat Function DBB. DIB-1.DIB-2

Soft Sealing and Metal to Metal sealing


Manufacturing Range

Characteristics



Operation

?

?

?

?

?

?

?

?

?

?

?

15


FORGED STEEL BALL VALVE

Design : API 608, API 6D, ISO 14313

ASME B16.34.ISO 17292




End Connection : Flange (RF,FF, RTJ)

But Weld (BW)

Socket Weld (SW), ASME B16.11

NPT ASME B1.20.1

Ratings : From 150, up to 2500

Size : ½ ” Up to 2 ½ ”



Description: Split Body, Bolted Bonnet Body,

Floating Ball Valve, Fully Welded Body

Fire-Safe, Anti- Static, and anti – Blowout stem design

Locked Device

Soft Sealing Seat and Metal to Metal sealing Seat


Manufacturing Range

Characteristics



Operation


?

?

?

?

?

?

?

?

?

?

?

16

Gate Valves are widely used water treatment,

construction, oil, food & pharmaceuticals, chemistry;

used as medium connection and truncation.

GATE VALVE SERIES

17

18

API 6D GATE VALVE

Design : API 6D












Description: Bolted Bonnet Body, Full Welded Body,

Parallel single disc gate valve

Soft metal double seal seat ring

Divide to with conduct hole and non-conduct

Adjusting type have Flow Control Function

Assembling direction: Vertical or horizontal


Manufacturing Range

Characteristics

Manual (Handwheel or gearbox)

Actuator (Electric, Pneumatic, Hydraulic)

Operation

?

?

?

?

?

?

?

?

?

?

?

?

?


API 6D EXPANDING GATE VALVE

Design : API 6D












Description: Bolted Bonnet Body, Full Welded Body,

Parallel single disc gate valve

Soft metal double seal seat ring

Divide to with conduct hole and non-conduct

Adjusting type have Flow Control Function

Assembling direction: Vertical or horizontal


Manufacturing Range

Characteristics



Operation


?

?

?

?

?

?

?

?

?

?

?

?

?

19

API 600 GATE VALVE

Design : API 6D, ASME B16.34



Flanged Ends : ASME B16.5






Applicable Temperature : -29ºC up to 425ºC

Description: Bolted Bonnet Body, OS & Y

Flexible Wedge

Back Seal design

Hard alloy sealing surface


Manufacturing Range

Characteristics



Operation

?

?

?

?

?

?

?

?

?

?

?

?

?

20


Design : API 602





But Weld (BW)


NPT ASME B1.20.1

Ratings : From 150, up to 2500 , 1690,2680 (limited Class)

Size : ½ ” Up to 2 ½ ”






Fire-Safe, Anti- Static, and anti – Blowout stem design

Locked Device

Soft Sealing Seat and Metal to Metal sealing Seat


Manufacturing Range

Characteristics

Operation

API 602 GATE VALVE

21


?

?

?

?

?

?

?

?

?

?

?

The product is suitable for every full open or fullclosed pipeline and on-off equipment facility.

Opening and closing the valves by stem throughthe seat axis. Commonly used in oil and gas

industry.

GLOBE VALVE SERIES22

Design : API 602





But Weld (BW)


NPT ASME B1.20.1

Ratings : From 150, up to 2500 , 1690,2680 (limited Class)

Size : ½ ” Up to 2 ½ ”






Fire-Safe

Locked Device

Forging Globe Valve (Straight Pattern & Y-Pattern)


Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

23



Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?

?

Design : API 623, ASME B16.34



Ranged Ends : ASME B16.5 (Up to 24”)









Description: Bolted Bonnet Body, OS & Y

Back Seal design

CASTING GLOBE VALVE

24


Check valve is an automatic valve, the role is to

prevent the medium back, reverse pump and drive

motor and also discharge of the container medium.

CHECK VALVE SERIES25


Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?




Ranged Ends : ASME B16.5 (Up to 24”)







Actuator (Hydraulic Damper)

Description: Top Cover

Swing Disc


SWING CHECK VALVE

26



Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?











Automatic

Description: Top Cover

Piston lifting Disc


Disc fast closing, small impact

LIFT TYPE CHECK VALVE

27



Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?





Wafer , Lug Installation Comply to ASME B16.5

Pressure Test : API 598





Automatic

Description: Soft seal or metal seal seat

Retainer Shaft

Retainerless

Single Plate, Dual Plate

WAFER TYPE DUAL PLATE CHECK VALVE

28


Butterfly valves can be applied for water supply,sewage, F&B, heating, gas & electricity. Suitable

for two ways sealing, adjusting floe andintercepting medium.

BUTTERFLY VALVE SERIES

29


Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?

?

?





ASME B16.47 (Above 26”)

Butt Weld ends : ASME B16.25


End Connection : Flange (RF,FF,wafer)

Ratings : From 150, up to 300, 125 (ASME)


PN 6,10,16,25,40


Manual (Lever or gearbox)


Description: Soft seal

Lining Rubber

Retainer Shaft

Retainerless


CONCENTRIC TRUCTION BUTTERFLY VALVE

30






ASME B16.47 (Above 26”)

Butt Weld ends : ASME B16.25


End Connection : Flange (RF,FF,wafer)

Ratings : From 150, up to 300, 125 (ASME)


PN 6,10,16,25,40


Manual (Lever or gearbox)


Description: Soft seal or metal seal seat

Lining Rubber

Retainer Shaft

Retainerless


DOUBLE ECENTRICITY BUTTERFLY VALVE


Manufacturing Range

Characteristics

Operation

?

?

?

?

?

?

?

?

?

?

?

?

?

?

31


PRODUCT HIGHLIGHTS


32

VALVE REPAIR SERVICEOur in-house repair capabilities include the repair of almost all types andsizes of gate, globe, check & ball valves. Utilizing the latest technology ofmachineries and equipment in the valve repair and service industry, enableus to effectively repair and re-test almost all types of valves. In-housecapabilitiesmean the job is performed in a cost effective manner.

Experienced staff engineers, along with our alliances with major valvemanufacturers, has given us the technical expertise required to do the jobright. We operate as a vital link between our end user customers and themajor valve manufacturers. In this role, we provide valuable information toboth parties that saves money and improves valve performance. Bydocumenting the condition of a valve after it comes out of service, we cananalyze the material condition and wear associated with the service.

The services provided include:

New valve & actuator supplyValve & actuator repairValve modificationsValve testing (FAT)Engineering supportValve diagnostics & condition monitoring


33


34

Proudly Indonesia is the company’s slogan reflecting its pride as an Indonesia,Company which able to comply with all industry standards and requirements

Utilizing as much as possible Indonesian’s technology and resources

We always consider our clients as the most important aspect of ourbusiness. We provide solutions to what clients needs and we proactivelyseeks the best options to support our client business. That’s how we winthe trust of our clients.

OUR CLIENTS


35


36

www.spvmb.com

www.spvmb.com


37


38

www.spvmb.com

www.spvmb.com


39


40

www.spvmb.com

general catalogue SPV april 2017 final - spvmb.com · PDF fileTKDN Proudly Indonesia 34. ABOUT...

Documents

Transcript of general catalogue SPV april 2017 final - spvmb.com · PDF fileTKDN Proudly Indonesia 34. ABOUT...