Gear transmissions and power train solutions for high ... · PDF fileGear transmissions and...
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Gear transmissions and power train solutions for high performance applications
Company Profile 2012
CIMA TODAY
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For 70 years CIMA has been partnering with clientsseeking advanced solutions for high performancetransmissions and gears; it provides co-design,calculation, optimization and industrialization.
CIMA has always been on the cutting edge not only inemploying materials and heat treatments that givegears greater performance, but also in mechanicalprocesses that provide the geometries, precision andfinishes required by the design.
Our experience and passion also stem from the areawhere CIMA was founded and fostered.Bologna, Italy is the heart of a region renownedworldwide for its top of the range automotive andmotorcycle industry, and high performancemachinery for the packaging sector.
More than 130 technicians specialized in gearindustrialization and manufacture work in our factory,built according to a state of the art energy saving profile.Our quest for excellence is constant.
CIMA COMPANY PROFILE 2012
OUR HISTORY
CIMA COMPANY PROFILE 2012
Copyright © 2011 COESIA GROUP
Respect for people, rules, local communities, environmental and economic resources
Respect implies rigor and integrity
Respect
Responsibility for the consequences of one’s own decisions and actions, responsibility to lead by example, to practice fair leadership, to be committed, to achieve results, to grow talent, to reward merit
Even collective responsibility starts with individual accountability
Responsibility
Knowledge comes from culture, from the territory, relationships, experience, research, training and education; knowledge as professional and personal growth
Sapere Aude: dare to know
Knowledge
Passion for the product, for innovation, excellence, beauty, work and performance
Passion allows us to envision results even before achieving them
Passion
Our Values
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CONFIDENTIAL ‐ document for internal use only
Our mission
Coesia is a privately owned Group focused on the creation of long term sustainable economic,
social and environmental value for its stakeholders
SHAREHOLDERS EMPLOYEES CUSTOMERS COMMUNITIES ENVIRONMENT4
CONFIDENTIAL ‐ document for internal use only
Coesia’s products and customers focus
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Precision gears
Qualityinspection & printing systems
Advanced automated machinery
CONSUMER GOODS
• Food & beverage• Household & personal care• Confectionery • Hygiene disposables
HEALTH & BEAUTY
• Pharmaceutical• Consumer healthcare • Cosmetic & toiletry
AEROSPACE, RACING & AUTOMOTIVE
TOBACCO
CUSTOMERS
• Cigarettes• Filters• Other tobacco products
• Power trains• Gear transmissions• Automotive components
MC AutomationsTecnomeccanicaTecnosweet
Enflex
High end production logistics
PRODUCTS
2011 Acquisitions
CONFIDENTIAL ‐ document for internal use only
Coesia’s global footprint by industry
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7 plants (France, Germany,Switzerland, Sweden,China)
HEALTH & BEAUTY
9 plants (Italy, Spain,Brazil, India, China, USA)
CONSUMER GOODS
1 plant (Italy)
AEROSPACE & RACING
12 plants (Italy, Germany, USA, Indonesia, Turkey, Brazil, India, China, Japan)
TOBACCO
Revenues FY11F PF*42% Asia35% Europe12% North America5% South America6% RoW
*Including FlexLink
PRODUCTION LOGISTICS
19 plants (Australia, Belgium, Brazil, Canada, China, France, Germany, India, Indonesia, Italy, Japan, Malaysia, Poland, Spain, Sweden, The Netherlands, UK, USA)
CONFIDENTIAL ‐ document for internal use only
Trajectory of growth
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Number of employees 2011: ~4,8001
> 5% of sales in R&D
COESIA REVENUES 2001-2011F PF1
Million Euro
538576 571
625 655 674 662711
801872
972
1,1431
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011F 2011F Pro‐forma
X% CAGR 200X-'11PF
CONFIDENTIAL ‐ document for internal use only 8
Coesia in the world
Coesia Group has a global presence. Our 60 operating units, 48 of which with production facilities, provide
sales and after-sales service in all major industrial regions.
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Photovoltaic Solar Panels• Analysis to install 6.851 sqm of solar panels• Capacity for 950.000 kWh/year (90% for internal use / 10%
sold)• Cost 3 mln€• Earn from GSE incentive 369 k€ / year• Saving from bought energy 110 k€ / year• Pay back period 8,9 years• Plant’s estimated life 25 years• CO2 emissions decrease 6.161 T / year
CIMA COMPANY PROFILE 2012
ORGANIZATION CHART:
Chief Executive OfficerF. Sasdelli (DG)
Accounting ControlP. Guidazzoli (AMM) Quality System
O. Gambuzzi (AQ)Technical Department
M. Corsellini (DT)
SafetyA. Gentili (RSPP)
OperationF. Succi (DP)
Human ResourceA. Calcò Labruzzo (DRU)
MaintenanceDitta Bendinelli (MAN)
SalesM.Ramponi (DC/BD)
Key Account (COM)Ramponi (Aero/Racing)
Back OfficeV. Minelli (BO)
Order ManagmentT. Franchini (GO)
IndustrializationR. Russo (Ind)
New ProjectsP. Virtù (NPr)
Estimating M. Pasti (Prev)
PlanningA. Carlotti (PIAN)
Production Technical DeptD.Campagnoni (UTP)
Intragroup ActivitiesA Mazzoni (PM)
PurchasingF Cristallo (ACQ)Pay roll & Labour cost
E. Tomasini (UP)
Quality ControlS. Grilli (CQ)
Metallurgical LaboratoryG. Capalbo (LM)
Information TecnologyL. Lelli (SI)
Continuous ImprovementS. Uras (MC)
Aerospace Involved
Prod. Manag. (Aero/Racing)F. Marocchi (PM)
Prod. Manag. (Industrial)D. Strozzi (PM)
Prod. Manag. (Automotive)A. Carlotti (PM)
Key Account (COM)C. Giacometti (Industrial)
QS (Aerospace)D. Marchesini (AQ)
Quality SystemS. Tulliach (AQ)
CalibrationD. Cesari (ST)
Indirect PurchasesM Oppi (ACQ)
External MachiningM Roncarati (ACQ)
Legenda:
Other business involved
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Bevel Gears
TeethGrinding
Gear CuttingRobotizedCells
QualityAssuranceControl Dept.
GrindingDept.
Gear Cutting
WORKSHOP LAYOUT:
CIMA COMPANY PROFILE 2012
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PRODUCT INDUSTRIALIZATION
The heart of the technological process of our company is the Product Industrialization Team.Its activity begins even before receipt of the customer’s order through our collaboration with thecustomer’s designers whom we advise regarding the appropriate characteristics of the gear teeth orsurfaces of their transmission components.
Updated calculation methods for teeth, dedicated calculation programs for each machining process with theremoval of metal shavings and an advanced CAD system allow us to provide manufacturers with all theoperative instructions necessary to meet the customer’s required technical specifications.
Only a profound knowledge of the productive process allows itto be efficiently optimized both in terms of quality as well aseconomics.
The choice of the optimal production cycle, the design of thepart holding equipment and the definition of the tools and theircutting edges are the activities which most greatly characterizethis function.
CAD SYSTEM:3D CAD: SOLID WORKS (CATIA translator available)2D CAD: CADRAUsed to exchange files: ProE - Autocad – 3DVIA Composer
GEAR CALCULATION SW:KISSSOFTGleason CAGE – GAGE / Klingelnberg: K500 + K3030
CIMA COMPANY PROFILE 2012
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OUR OFFER: MECHANICAL MACHINING
CIMA S.p.A. is a Company which specialises in the manufacture precisefinished gears, single or assembled, from large volume orders down toindividual bespoke samples:
HELICAL AND STRAIGHT SPUR GEAR• CUT BY HOB (max. Ø 350 - m. 5)• CUT BY SHAPING CUTTER (max. Ø 300 - m. 5),• FINISHED BY SHAVING before heat treatment (max. Ø 300 - m. 5)• FINISHED BY GRINDING after heat treatment (max. Ø 320 - m. 5)
GLEASON SPIRAL BEVEL GEAR finished by grinding after heat treatment (max. Ø 270 - m. 6)
KLINGELNBERG SPIRAL BEVEL GEAR finished by lapping or by HPG-S SURFACE SUPERFINISHINGgenerated with carbide tooling after heat treatment (max. Ø 270 - m. 4,5)
GROUND INTERNAL TOOTHING (min. Ø 55, max external size mm.400)
SPLINE SHAFTS WITH GROUND TOOTHING (max. toothing length mm. 450)
ELLIPTICAL GEARS by CNC machine
We are able to work with the most difficult materialsregularly found and used in the aeronautical and motorracing industries within the requested tolerances.
CIMA COMPANY PROFILE 2012
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OUR OFFER: HEAT TREATMENT
In our own heat treatment we carry out:
Hardening and Tempering (Austempering) of heat-treatable and nitriding steels Stress relievingAnnealing in atmosphere Tempering in nitrogen up to 650° (on finished parts) and up to 720° in oxidizer room (for semi-manufactured product)Complete Hardening and Tempering treatment of steels for cold formingStabilizing and Relieving for steels and cast iron Carburizing and quenchingCarburizing with air coolingGas Nitriding
CIMA COMPANY PROFILE 2012
CIMA has been handling all the heat treatments typical for gears and the relative metallurgicallaboratory controls, in house for the last 40 years.
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OUR OFFER: LOW PRESSURE CARBURIZING
This system is dedicated for treatment as:Low pressure carburizingOil quenching of mechanical steelsControlled pressure gas quenching of tools steels.Solution treatment of stainless steelAgeing, brazing and degassing
PROCESSES KNOW HOW BY AUBERT&DUVAL
Compared with other carburizing process, the low pressure carburizing process brings:High homogeneityHigh penetration in small diameter holes No oxidationNo surface modificationPerfect control of the structurePerfect control of the carbon profile Perfect reproducibility: computerised data processing
In the Race industry with customized alloy steel Aerospace and Aircraft industriesTool manufacturers
CIMA COMPANY PROFILE 2012
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QUALITY CONTROLSince 1999 our Quality System has been certified by TUV according to the UNI EN ISO 9001:2000 standards. In March 2010 we obtained the new UNI EN 9100:2005 International Standard for companies involved in aerospace business for the following scope “Manufacture of gears and precision mechanical components and heat treatments for aerospace application”.
CIMA certifies compliance with the requested specifications of allmanufactured components by checking each single processing phase viasize checks done by the technicians themselves during manufacture.
According to the customer’s request, CIMA is able tosupply:
Chemical and physical state of the materialsHardness checksTopography of lead and involuteNon-destructive magnetic particle checksGrinding burn checks (Nital Etch Inspection and
Barkausen electronic instrument)Profile and surface roughness chartsComplete size ratio with 3D Zeiss inspection UNI EN ISO 9001:2008
UNI EN 9100:2005
CIMA COMPANY PROFILE 2012
SPECIAL PROCESSES
The Isotropic Finish is quite animportant process to enhancesurface characteristics andendurance.CIMA has accumulated specificexperience here for differentapplications.
Other special processes whichcomplete our non destructivetesting, comprise detectingsuperficial cracking with themagnetic particle checks andgrinding burns checks with thenital etch plant
CIMA COMPANY PROFILE 2012
With the assistance of our trusted outsourcers we provide :
Shoot peening
EDM electro-spark machining
Laser and Electron Beam Welding
Plasma coating (Molybdenum, Ceramic, WC)
PVD Coating (WC/C, TIN, DLC)
Dicronite ® Coating
OUR BUSINESSES
For over 50 years, our capacity for excellent partnering in each phase and the reliability of our production processes, appear at various competitions.We are always present at Formula 1, Moto GP, Superbike Championship, FIA GT and Offshore.
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
2012_01_23-25 - COC GERMANY CIMA PRESENTATION.pptx
OUR BUSINESSES
Organization and precise management ofmanufacturing processes is combined withtechnical expertise and meeting the qualityrequirements that are constantly monitored ineach phase.Attaining the different qualifications of majorclients, along with UNI EN ISO 9001:2000 andUNI EN ISO 9100:2005 Certifications, havemade us well regarded, reliable suppliers andpartners in the aerospace sector.
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
CIMA COMPANY PROFILE 2012
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AERO CERTIFICATIONS
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
Supplying engine gears andtransmissions for major high performancemotorcycle and GT cars manufacturersconstantly drives us to enhance the quality,costs and delivery times of our processes.
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
Our skills in the industrial sector help ourclients find solutions by using carefullyselected materials, the right kinds of gearsand special dimensions in geometries aswell as most suitable treatments andfinishes.These solutions have been applied inautomatic machinery, textiles, machinetools, wood working, automation andpumps.
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
The experience we have gained in Formula 1and the upper range of GT cars has led us tocreate transmissions that are innovative,safe and efficient.CIMA gearboxes meet the high performancerequired in GT niche applications, thanks toour expertise in special materials, heattreatment and high precision mechanicalmachining.
CIMA COMPANY PROFILE 2012
OUR BUSINESSES
GT ELECTRIC CARS
CIMA COMPANY PROFILE 2012
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YOUR CONTACTS IN CIMA
Fabrizio SasdelliChief Executive Officer
E-Mail: [email protected]
Mirko RamponiSales Director
E-Mail: [email protected]
Maurizio CorselliniTechnical Director
E-Mail: [email protected]
Fabio SucciProduction Director
E-Mail: [email protected]
Cleardo GiacomettiSales Key Account
E-Mail: [email protected]
CIMA S.p.A.Via Cairoli, 8 40055 Villanova di CastenasoBOLOGNA - ITALY Tel. (+39) 051 6032511Fax (+39) 051 6053292http://www.cimaingranaggi.it
CIMA COMPANY PROFILE 2012