GE Fanuc Automation · GE Fanuc CNC and Laser Business ¾World Leader in CNC Technology ¾Installed...
Transcript of GE Fanuc Automation · GE Fanuc CNC and Laser Business ¾World Leader in CNC Technology ¾Installed...
GE Fanuc AutomationPress ConferenceMarch 8, 2004
Douglas PetersonVice President, CNCs and LasersGE Fanuc Automation
GE Fanuc CNC Business Overview
FANUC news: 5 Millionth Servo Motor
Manufacturing Trends
i CELLOEE
New Series 30i CNC
GE Fanuc CNC and Laser Business
World Leader in CNC Technology
Installed base: 500,000+ controls in North America
High precision servo systems
Lean Manufacturing Solutions for End Users• Availability• Performance• Quality
Aftermarket Services• Original Equipment Spare Parts • Warranty Service Contracts• Advanced Training
GE Fanuc CNC Home
Celebrating 5 Millionth AC Servo Motor
Industry record for AC servo motor productionUsed in Machine Tools, Industrial Robots, Injection Molding Machines
Launched in 1982
Now producing 500,000 AC servo motors each year
Superior speed and precision
Industry recognized reliability
Automated servo manufacturing plant in Japan – featuring 360 robots and CIMPLICITY HMI
Mark BrownhillManager, Machine Tool ServicesGE Fanuc Automation
Manufacturing Trends: Global CompetitionShrinking Prices … Increasing Costs … Decreasing Profits
Smaller Lot Sizes
Just-in-time (JIT)
Customer Demands
Less Skilled Workforce
Lean Manufacturing: Return to Profitability
OEE Formula for Success
OEE% = Availability% x Performance% x Quality%
Total Operating Time
Planned Shut DownPlanned Production Time
Availability LosOperating Time s
SpeedLossNet Operating Time
QualityLossProductive Time
OEE Measurements
Six Big Losses
SpeedReduction
MinorStoppages
Setup Yield
ProductionYield
Setup
Breakdowns
Overall Equipment Effectiveness (OEE)
Availability Performance Quality
OEE Solutions MatrixAvailability Performance Quality
“6 Major Loses” are Key project areas
• Breakdowns• Setup/Adjustments
• Idling and minor stoppages• Speed
• Quality defects (in process/rework)• Startup losses
• Preventative maintenance contracts
• Backup kit and backup vault• PM and setup reduction training• Spindle and tool probes • Material handling and robotics• Integrated tool management• High-speed program
management
• Optimization solutions• Adaptive control (i Adapt)• Retrofit solutions• Upgrades solutions
• Ball bar and laser calibration
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• Probing for In-process metrology• Certified process capability• Tool breakage detection• Compensations options &
calibration services• Eliminate need for post process
quality
• Critical spare parts analysis
High-Speed Ethernet Connectivityi CELLOEE
Quick Panel – Enterprise Solutions
Standard Reports and Custom Reports
• SPC for process capability• Predictive Maintenancei CELLOEE with SPC
Data acquisition to measure performance, and prioritize change
6σ tools and wizards to analyze data
Prioritize improvement based on opportunity
Close the loop to drive adoption and solution expansion
Jim SpearmanManager, Machine Tool SolutionsGE Fanuc Automation
i CELLOEE
The next generation of shop floor intelligence softwareReal-time OEE metricsRemote access to machine operation and maintenance screensDNC file management
i CELLOEE Shop Floor IntelligenceAvailability, Performance and Quality
Real-time data collection and web enabled reporting.Configurable AMT reason codes to determine root causes.Drill down capability.OEE status display for shop or any machine.
Remote Diagnostics and Maintenance ManagementReal-time machine status monitoring and alarm display. Real time access to machine ladder and I/O points. Remote backup and restore of critical data.
CNC Data Managerment and DNCHigh-speed part program transfer with Ethernet and HSSB.Simple, intuitive interface. Transfer part programs, offsets, macro variables, parameters andmore.
i CELLOEE
Powerful tool for lean manufacturing and Six Sigma initiatives
• Identify downtime events and reasons• Increase maintenance and operations
productivity with remote access to CNCNet result Lower Costs and increased productivity and Profits
• Data collection and reporting to identify root causes of downtime
• Apply OEE metric to measure continuous improvement of operations
• Improved response and productivity of maintenance personnel via remote access
Bill GriffithCNC Product ManagerGE Fanuc Automation
New Series 30i CNCMore Axes, Paths, and Spindles
Top-of-the-line 5 axis milling capabilities
Faster CPU’s, ECC, FSSB,
Higher cutting speeds with improved accuracy
Improved Maintenance features
Highly reliable HW
Platform for the future
Series 30i: Plant Floor ProductivityEnsure safe Machine Operation with Dual Check Safety
Energy efficient servo system for lower power costs
Easy to retrofit on to older machines
Improve Overall Equipment Effectiveness (OEE) with:• Improved data collection and 100-Mbit
Ethernet
• High Speed/High Accuracy machining
• Faster tool changes, part changes, spindle reaction time, etc. with High speed PMC
• Reduction of machine downtime with higher reliability and improved maintenance tools
• Reduce setup times with ease of operation and Manual Guide i
Series 30i: Higher Uptime for Broad Applications
10 paths, 40-axis controlMulti-Process machinesDial Index MachinesTransfer Line MachineComplex Lathes and Mills
With advanced 5-axis milling capabilities:
MixedMixedTilt Rotary TableTilt Rotary TableRotary Tool Rotary Tool
Thank You!www.gefanuc.com/pressroom