GE Digital - General Electric history of plant performance to create best capital investment...

powered by #IndustrialInternet

Brilliant Manufacturing Suite

Lee Jellum

Solution Architect Leader, GE Digital

July 6, 2016

powered by

GE Digital Day 2016


Industrial Internet Drivers

PHYSICAL AND ANALYTICAL

BRILLIANT MACHINES

INDUSTRIAL BIG DATA

PEOPLE & WORK


The Industrial Internet Journey

Gain visibility across the plant and enterprise

Identify issues with cause analysis Take fast action to minimize production impact

Predict when issues are about to impact quality, delivery or performance

Take proactive action toward no unplanned downtime Boost production output with longer

period of continuous operation

Maximize production performance across the enterprise

Create more efficient operating processes for production and equipment maintenance Leverage history of plant performance

to create best capital investment decisions

GET CONNECTED GET INSIGHTS GET OPTIMIZED


Brilliant Manufacturing Suite powered by PredixTM

Our Brilliant Manufacturing Software Suite, powered by Predix, enables you to predict, adapt, and react more quickly and effectively than ever before. Link design, engineering, manufacturing, supply chain, distribution and services into one globally scalable intelligent system.

Simple to use data analytics is the key to unlocking unprecedented efficiency and optimizing factory operations.

GET CONNECTED GET INSIGHTS GET OPTIMIZED

Efficiency Analyzer • Machine

Visibility • Downtime

Causes • Machine/Line

OEE • Performance • Yield

WIP Manager • WIP Visibility • Order Tracking • Material Movement

Management Quality Manager • Quality Data • SPC & SQC • Specifications • Non-Conformance

Management

Production Manager • Labor Tracking • Work Instructions • Document Mgmt • Order Scheduling • Qualification

Management Genealogy Manager • Genealogy and

Traceability • Tool Genealogy

Routing Optimizer • Dynamic Re-Routing • Dynamic Re-Scheduling • Routing Control Rules • Supplier Collaboration • Receiving Inspection Asset Optimizer • Asset Performance Mgmt • Condition Based

Maintenance • Maintenance Integration

Shared Functionality

• Product Management including BOM & Recipes • Plant Calendar

• Route Management • ERP Integration

Unified Visibility Single Pane of Glass

Plant Pulse Optimizer - Broad visibility & real time status updates Enterprise Pulse Optimizer - Live snapshot of top-line KPIs for all plants


Creating Unprecedented Outcomes

DESIGN

MANUFACTURING

QUALITY

OPERATIONS

EQUIPMENT

SUPPLY CHAIN

P R E D I X TM Data

Insights &

Analytics

Manufacture

CUSTOMER BENEFIT

Maximize Productivity

Ensure Product Quality

Limit Sustainability Costs

Optimized Operations

GE DIGITAL

1,000+ SOFTWARE

ENGINEERS

GE Brilliant Factories

10,000+ MANUFACTURING

ENGINEERS


Get Connected | Data

“By connecting and listening to machines

we’re able to recognize they’re going to fail and move to fix them faster -- resulting in higher availability, lower costs, and

improved quality as we can see critical machine data and make proactive adjustments.” - Jamie Miller, CIO, GE

DESIGN

MANUFACTURING

QUALITY

OPERATIONS

EQUIPMENT

SUPPLY CHAIN

Data


Get Connected | Visibility

Opportunity Uncovered

Visibility Across Assets, Material and

Labor Get

Connected

Take Action, with Efficiency Analyzer

Get Insights

Take Action to change the process

or machine

Get Results

Repeat at Scale

Start

Get Optimized

What would an

Opportunity to Improve

1%? 5%? 10%?

Mean Across your Enterprise?


GE Transportation Success Story Grove City Engine Remanufacturing

240,000 sq. ft.

300+ employees

2,000+ engine repairs annually

250+ machines

20% reduction in unplanned downtime


Get Insights Best Practices and Results | Industry Leaders

Leaders ultimately outperform planned margin goals by +9% - Aberdeeen Group

90% decreased rework

30% faster new product introductions

12% reduction in energy consumption

30% reduced inventory

15% improved running efficiency


Brilliant Manufacturing Landscape powered by PredixTM

predix.io

Control Systems PLC, DCS, SCADA, Scanners, Printers

Visualization – Single Pane Glass Cloud / OnPrem Content

Business Systems ERP, PLM, LIMS,

EAM, HRM,…

Predix Field Agent

Efficiency Analyzer

WIP

Manager Quality

Manager

Production

Manager

Manufacturing Micro-Apps


GE Brilliant Manufacturing Sites

Key Businesses GE Lighting GE Appliances GE Healthcare GE Power & Water GE Transportation

• Battery • Locomotive Services

GE Motors

Showcase Sites Hino, JP (GE HC) Florence, IT (GE OG) Jenbach, AT (GE Power) Haiphong, VT (GE Renewables) Pune, IN (Multi-Modal)

Grove City, US (GET) Muskegon, US (GEA)


Dynamic Router

WIP Manager

Efficiency Analyzer

Plant Pulse Optimizer

Oil & Gas • Builds short term route and order schedule from ERP

plan; “What-if” analysis • Predix back-end • Implemented on 6 lines so far • Savings in first 6 weeks – labor, WIP and uptime; does

not include OTD, added capacity, scrap

Aviation Repair Shops • Visibility to working capital on shop floor • Predix back-end • Predix compute power to perform advanced metrics

on Work in Progress • Projected Savings in 1st year in inventory reduction

Across GE • 86 Connected Machines • 5 Sites • Cloud hosted backend • Field Agent provides secure connectivity to

cloud through Predix Machine • 1.5 days up and running

Healthcare • Real time visibility to shop floor activity, lead time,

TAKT time, yield, orders complete to plan. • Gained 35 hours/week in productivity to the product

and line leaders, plus inventory reduction savings • Rolling out to 36 sites in 2016

Brilliant Manufacturing | Positive Impact to Business & Why


GE Health Care Success Story Visualization & Dashboards


DESIGN

MANUFACTURING

QUALITY

OPERATIONS

EQUIPMENT

SUPPLY CHAIN

Brilliant Factory Reference Architecture It is about a Digital Thread


Cloud for efficiency

and agility

Going mobile: anytime/ anywhere

Access End-to-end

Security

Predictive insights from

Big Data

Transition to

“Brilliant Factories”

Cloud based Integrated

Asset Management

Industrial Internet platform

requirements 021010308 013161090 040109010 104078050 Consistent and

meaningful

User Experience


+ Cloud-based platform for

Industrial Internet

Capabilities for Industrial

companies Connected

assets Industrial data management

Cloud & mobile Industrial data

science

Enterprise visibility Manufacturing

intelligence Operations &

execution Predictive

maintenance

Reliability

Increase availability

and longer asset life

Cost reduction

Lower operating costs

with greater efficiencies

Risk mitigation

Lower operations

and financial risk

Profitable growth

Increase production for

market advancement

PREDIXTM PLATFORM IS THE ENABLER


Brilliant Manufacturing Framework powered by PredixTM

Brilliant Manufacturing Apps Marketplace

Digital Framework powered by Predix™

PREDIX™

Brilliant Manufacturing Operations Optimization

…

GE BMS Store Discrete Manufacturer Store

Execution

Route

App 4+

WIP

Continuous Manufacturer Store

Quality

Plant Pulse

Enterprise Pulse

Line OEE …

Industry Specific Microservices

Brilliant Manufacturing Microservices

Common Functionality Store

People

Material

Work Definition

Equipment

Quality

Production

Genealogy

Efficiency

Asset Performance Management

Other Ecosystem

Vendors

… GE Brilliant Factories All Manufacturing

Customers

Food Beverage & CPG

Customers

Complex Discrete

Customers Other Customers

L2

L1

L3

L4


GE Digital collaboration projects

WHAT IS IT Working together to solve tough problems and drive better business outcomes.

WHAT DO I GET An app powered by Predix that delivers insights to solve your tough problems.

DISCOVER

Observation Problem Framing Plan the Pilot

DEVELOP

Design Prototypes Iterate & Refine Proof of Concept

LEARN

Value Created Go or No Go Develop Scale/Pivot/Next

HOW WE’LL SOLVE IT We’ll use the Predix platform along with data and analytics to drive new innovation.

HERE’S HOW IT WORKS

GE Digital - General Electric history of plant performance to create best capital investment...

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