GCS Product Overview - Application Engineering & Panel Assembly
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Product DataGlobal Control Solutions
GCS
Application Engineering & Panel Assembly
Product Overview
Global Control Solutions provides complete application engineering servicesand panel assembly for the convenience of dealers and installationcontractors. The UL Listed panels are completely programmed and tested atthe factory to facilitate easy installation and start-up.
A complete point list is generated and approved by the local distributor ordealer. Once completed, detailed installation drawings are developedshowing internal panel wiring and field wiring to devices and equipment. Cable routing details provide information for planning and procuring theproper labor required for a complete installation.
All panels are completely assembled and tested, including all controllers,power supplies, transformers, relays and other panel devices required as perthe design drawings. All panels are UL listed assemblies, and are coveredby our standard three (3) year product and services warranty.
Programming is completed and installed as required for system operation. All panels are tested for operational integrity at thefactory, which allows the system to be installed with a minimum of commissioning on-site, thus reducing costly field labor forpanel design, assembly and programming. A Complete color graphics interface is provided showing equipment operation,setpoints and other pertinent system data.
Features
C UL Listed panel assemblies.
C Completely wired panels allow field connection to terminal strips.
C Color coded internal wiring for easy circuit identification and field servicing.
C All controllers, power supplies and panel devices included.
C Application engineering including system design and point listing development.
C Complete panel drawings showing internal wiring connection to terminal strips.
C Field installation drawings indicating details for each field device or equipment connection.
C Cable routing charts for installation planning and labor procurement.
C Panels completely programmed and tested at the factory.
C Factory burn-in insures trouble free installation and start-up.
C Three (3) year product and services warranty.
C Color graphics interface.
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Sales Engineer:
Design Engineer:
Draftsman:
Original Drawing Date:
Jeff Luther
Jeff Luther
JLL
05/16/07
DDC-C
Revisions:
General Notes:
Project Name:
Drawing Name:
Andrew Corporation
Smithfield, NC
Installation Drawings
YBS
Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616
Phone: 800.334.5548Fax: 919.878.5554
TMS
Andrew Corporation
System Design & Installation Drawings
Smithfield, North Carolina
TMS BasyxBuilding Automation & Temperature Control Systems POINT CHANGE1 07/16/07
PSC CONTROLLER 2
+ -1
+ -2
+ -4
+ -3
+ -5
+ -6
+ -7
+ -8
+ - + -REF24VAC
L2
NO
1NCC NO
2C NC NO
3NCC NO
4C NC
NO5
NCC NO6C NC NO
7NCC NO
8C NC
RS485 COMM
REF+ -1
+ -2
+ -3
+ -4
METER INPUTS
UNIVERSAL INPUTS
DIGITAL OUTPUTS H - O - A
IN OUT
ADDRESS
RESET
10VDC
499 OHM
OFFON
OUTIN
G IN OUTG G G +5 +32
AUX POWER RS232 DIRECT
RI CD OH
CPU
L1
OR
ANGE
BROW
N
PWR
TERMINAL STRIP TS1
T1-T1-T1-
T1+T1+T1+
SET 10VDC JUMPERS TO ON, 499 OHM JUMPERS 6 & 7 TO IN AND
ALL OTHERS TO OUT
OR
ANGE
T1-
T1+
TERMINAL STRIP TS5
34
678
5
TYPICAL PANEL HOOK-UP COLOR CODE
ORANGE / BROWN 24VAC POWERRED / BLACK 24VDC POWERBLUE / WHITE RESISTANCE INPUTYELLOW / WHITE DIGITAL INPUTPURPLE / BLACK 0-10VDC OUTPUT/INPUTGREEN / BLACK 4-20mA OUTPUT/INPUT
RED
BLACK
TO PSC CONTROLLER 20 (PANEL 12)
10987TW
IST D
RA
IN W
IRE
S
INTE
RN
AL JU
MP
ER
1211
TERMINAL STRIP TS3
BLUE
WH
ITE
SHD
SHDSHD
Sales Engineer:
Design Engineer:
Draftsman:
Original Drawing Date:
Jeff Luther
Jeff Luther
JLL
05/16/07
DDC-3
Revisions:
General Notes:
Project Name:
Drawing Name:
Andrew Corporation
Smithfield, NC
Panel 1Mechanical Room
PSC Controller 2Wiring Details
910
T1+
T1-
ORANGE
ORANGE
ORANGE
ORANGE
BROWN
ORANGE
OR
ANGE
OR
ANGE
OR
ANGE
RED
BLACK
FROM PSC CONTROLLER 1
BLUE
WH
ITE
BLUEW
HITEBLUE
WHITE
DCO-CO+ RED
BLACKDRAIN
TERMINAL STRIP TS0
Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616
Phone: 800.334.5548Fax: 919.878.5554
TMS
OR
ANGE
1112
ORANGE
ORANGE
OR
ANGE
16151413 1817
YELLOW
WH
ITEYELLO
WW
HITE
BLUE
WH
ITEBLUE
WHITE
YELLO
WW
HITE
GR
EEN
INTERNAL JUMPER
YELLO
W
GREEN
WHITE
P1+P1+P1+
RED
P1-P1-P1-
BLACK
TERMINAL STRIP TS2
POINT CHANGE1 07/16/07
YELLOW
WHITE
YELLOW
WHITE
34
TERMINAL STRIP TS4
YELLOWWHITE
SHD
YELLOW
56
YELLOWWHITE
78
YELLOW
REDBLACK
REDBLACK
CRIMP SPLICES - DO NOT USE WIRE NUTS
DRAIN DRAINTO PSC CONTROLLER 3 (PANEL 2)FROM PSC CONTROLLER 20 (PANEL 12)
MODEM
2019G
REEN
GREEN
WHITE
WHITE
RED
BLACK
1314
OR
ANGE
ORANGE
YELLOW
WHITE
910
YELLOWWHITE
TERMINAL STRIP TS3
123456
REDBLACK
REDBLACK
78910
UNIVERSAL INPUTS
REDBLACK
1 PAIR, 18GA SHIELDED CABLE
CONNECT DRAIN WIRE TO GROUND TERMINAL MARKED “SHD”(TYPICAL FOR ALL CABLES)
1
2
SHDSHD
REDBLACK
3
4RED
BLACK
AC
I/10K-C
P-O
-4X
REDBLACK
GREENWHITE
CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH
SENSOR
CRIMP SPLICES - DO NOT USE WIRE NUTS
OUTDOOR AIR TEMPERATURE SENSORMOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT
SUNLIGHT – OVER GRASSY AREA IF POSSIBLE
5
REDBLACK
VAC or VDC
ACI/RH3-R
INDOOR AIR HUMIDITY SENSOR
4-20 mA
Gnd
0-5 or 0-10
REDBLACK
VAC or VDC
4-20 mA
Gnd
0-5 or 0-10
OUTDOOR AIR HUMIDITY SENSOR
ACI/RH3-O
MOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT SUNLIGHT – OVER GRASSY AREA IF POSSIBLE
MOUNT IN CENTRAL AREA OF PLANT AWAY FROM ANY MOISTURE PRODUCING EQUIPMENT
AC
I/10K-C
P-I4
REDBLACK
GREENWHITE
CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH
SENSOR
CRIMP SPLICES - DO NOT USE WIRE NUTS
AC
I/10K-C
P-I4
REDBLACK
GREENWHITE
CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH
SENSOR
CRIMP SPLICES - DO NOT USE WIRE NUTS
CHILLED WATER SUPPLY TEMPERATURE SENSOR
CHILLED WATER RETURN TEMPERATURE SENSOR
Sales Engineer:
Design Engineer:
Draftsman:
Original Drawing Date:
Jeff Luther
Jeff Luther
JLL
05/16/07
DDC-4
Revisions:
General Notes:
Project Name:
Drawing Name:
Andrew Corporation
Smithfield, NC
Panel 1Mechanical Room
Universal Inputs (1)Field Wiring Details
4 3 2 1
4 3 2 16 5
ON
ON
SW3
SW2
SET SENSOR SELECTION SWITCHES AS SHOWN
4 3 2 1
4 3 2 16 5
ON
ON
SW3
SW2
SET SENSOR SELECTION SWITCHES AS SHOWN
Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616
Phone: 800.334.5548Fax: 919.878.5554
TMS
POINT CHANGE1 07/16/07
AC
I/10K-C
P-I4
REDBLACK
GREENWHITE
CRIMP SPLICES SHOWN FOR DETAIL ONLY - ALL CONNECTIONS INSIDE OF HANDY BOX PROVIDED WITH
SENSOR
CRIMP SPLICES - DO NOT USE WIRE NUTS
TOWER LEAVING WATER TEMPERATURE SENSOR
1112
REDBLACK 194
Engineering Drawing Details
Drawings are provided in 17" x 11" format standard, others sizes available on request. PDF copies are provided via email forsystem verification and approval.
Software Details
The TriComm interface software is a license free package which is included with the system, and allows complete programmingand interrogation of system operation. A customized color graphics interface is developed, showing specific system operationand allows setpont modification.
Standard Panel Details
Standard Panel Sizes: 36" x 24" - 6" Hinge Cover 18" x 12" - 4" Screw Cover30" x 24" - 6" Hinge Cover 12" x 12" - 4" Screw Cover24" x 20" - 6" Hinge Cover18" x 16" - 6" Hinge Cover
Although accurate at the time of publication, data is subject to change without notice
Panel 1
Mechanical Room
115VAC/15A CIRCUIT
YBS
INDOOR HUMIDITY SENSOROUTDOOR HUMIDITY SENSOR
CHILLED WATER SUPPLY TEMPERATURE SENSOR
COOLING TOWER SUMP FLOAT SWITCH
1 PAIR, 18GA, SHIELDED CABLE
HIGH DEMAND ALARM HORN/LIGHTCOOLING TOWER FAN RELAY
STEAM BOILER ENABLE RELAY
1 PAIR, 18GA, SHIELDED CABLE
789
1234
196
10AIR COMPRESSOR 1 ENABLE RELAY
TS5
TS3
1 PAIR, 18GA, SHIELDED CABLE
CABLE NO. STARTING LOCATIONCABLE TYPE TERMINAL STRIP TERMINALS TERMINATING DEVICE DRAWING
1 1 PAIR, SHIELDED MECHANICAL ROOM PANEL TS3 1-2 DDC-4UNIVERSAL INPUT
POINT TYPE
INDOOR HUMIDITY SENSOR
TS3 5-6 DDC-4OUTDOOR TEMPERATURE SENSOR1 PAIR, SHIELDED TS3 7-8UNIVERSAL INPUT CHILLED WATER SUPPLY TEMPERATUREMECHANICAL ROOM PANEL
3 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUTTS3 3-4 DDC-4OUTDOOR HUMIDITY SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT
DDC-4
2
4TS3 9-10 CHILLED WATER RETURN TEMPERATURE5 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4
OUTDOOR TEMPERATURE SENSOR
TS3
COOLING TOWER FAN CURRENT SWITCH195TOWER LEAVING WATER TEMPERATURE SENSOR194
CHILLED WATER RETURN TEMPERATURE SENSOR5
TELEPHONE CORD FROM INCOMING PHONE LINE (DEDICATED)
ETHERNET CABLE FROM NETWORK CONNECTION
1 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 12
TS4
ELECTRIC UTILITY PULSE METER61 PAIR, 18GA, SHIELDED CABLE
STEAM HEADER PRESSURE SENSOR197
1 PAIR, SHIELDED SPLICE +/-COMMUNICATIONS PANEL 2 TERMINAL STRIP TS0CHILLER CONTROL PANEL DDC-3DATA BUS
Sales Engineer:
Design Engineer:
Draftsman:
Original Drawing Date:
Jeff Luther
Jeff Luther
JLL
05/16/07
DDC-7
Revisions:
General Notes:
Project Name:
Drawing Name:
Andrew Corporation
Smithfield, NC
Panel 1Mechanical Room
Cable Routing Details
TS0
Triangle MicroSystems2716 Discovery DriveRaleigh, NC 27616
Phone: 800.334.5548Fax: 919.878.5554
TMS
POINT CHANGE1 07/16/07
202203
AIR COMPRESSOR 2 ENABLE RELAYAIR COMPRESSOR 3 ENABLE RELAY
BOILER WATER LEVEL ENCLOSURE199BOILER WATER LEVEL ENCLOSURE200
2 PAIR, 18GA, SHIELDED CABLE
1 PAIR, SHIELDED COMMUNICATIONS CABLE FROM PANEL 121 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 2
SPLICE
TS3 13-14 DDC-4ACOOLING TOWER FAN CURRENT SWITCH1 PAIR, SHIELDED TS3 15-16UNIVERSAL INPUT COOLING TOWER SUMP FLOAT SWITCHMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT
TS3 11-12 DDC-4TOWER LEAVING WATER TEMPERATURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT
DDC-4ATS3 17-18 STEAM HEADER PRESSURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4A
195194
196197
TS4 1-2 DDC-5ELECTRIC UTILITY PULSE METER2 PAIR, SHIELDED TS4 3-6METER INPUT COOLING TOWER FAN CURRENT SWITCHMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT
DDC-5TS4 7-10 COOLING TOWER SUMP FLOAT SWITCH2 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT DDC-5
6
200199
1 PAIR, SHIELDED MECHANICAL ROOM PANEL TS5 1-2 DDC-6DIGITAL OUTPUT HIGH DEMAND ALARM HORN/LIGHT RELAY
TS5 5-6 DDC-6STEAM BOILER 1 ENABLE RELAY1 PAIR, SHIELDED TS5 7-8DIGITAL OUTPUT STEAM BOILER 2 ENABLE RELAYMECHANICAL ROOM PANEL1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT
TS5 3-4 DDC-6COOLING TOWER FAN RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT
DDC-6TS5 9-10 AIR COMPRESSOR 1 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT DDC-6TS5 11-12 DDC-6AIR COMPRESSOR 2 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT
7
98
10201202
DATA BUS 1 PAIR, SHIELDED TS0 +/-COMMUNICATIONS PANEL 12 TERMINAL STRIP TS0MECHANICAL ROOM PANEL DDC-3
201
AIR COMPRESSOR HEADER PRESSURE SENSOR198
TS3 19-20 AIR COMPRESSOR HEADER PRESSURE SENSOR1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT DDC-4A198
203 TS5 13-14 DDC-6AIR COMPRESSOR 3 ENABLE RELAY1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT
TS1 2041 PAIR, 18GA, SHIELDED CABLE
BOILER WATER LEVEL ENCLOSURE (24VAC POWER)
204 TS1 T1+ / T1- DDC-5BOILER WATER LEVEL ENCLOSURE1 PAIR, SHIELDED MECHANICAL ROOM PANEL 24VAC POWER