GCC WA Presentation WACHS EN - · PDF file+ Hydraulic Power Pack “Safequip ... Assembly...
Transcript of GCC WA Presentation WACHS EN - · PDF file+ Hydraulic Power Pack “Safequip ... Assembly...
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Welcometo LCSF/3 Workshop
Trainer:Andreas Frank, Product Management Wachs EuropeMartin Föhrenbach, Application Technician Wachs Euro pe
GCC 2014
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GCC 2014
LCSF/3- Workshop- Overview Products- LCSF/3 - News, EPD…- Markets
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Accessories
3 | INFOTREFF
There are two basic types of End Prep machine tools that Wachs manufactures
O.D. Mount (Split Frame) I.D. Mount (S DB, EP series)
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Accessories
4 | INFOTREFF
� O.D. Mount Machine Tools
• Split Frame Lineup– SDSF Small Diameter Split Frame– LCSF Low Clearance Split Frame– HDSF Heavy Duty Split Frame– LDSF Large Diameter Split Frame
• Guillotine Pipe Saws– Super C– Model D– Super D– Goliath Guillotine
• Trav-L-Cutter– Pneumatic Model E and Hydraulic Model HE
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Accessories
5 | INFOTREFF
� I.D. Mount Machine Tools
• SDB End Prep Series– SDB 103/3– SDB 206/3– SDB 412/3
• FF Flange Facing Series– FF 206– FF 313– FF 424
• EP End Prep Series– EP424
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Split Frames
Solutions/Cutting/WACHS/Split Frames
OverviewSplit Frames
>> Main Menu >> Solutions
SDSF1- 6 Inch
LCSF2- 48 Inch
LDSF60- 120 Inch
New !
HDSF12- 84 Inch
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GCC 2014
LCSF/3- Workshop- Overview Products- LCSF/3- News, EPD…- Markets
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Accessories
8 | INFOTREFF
Cold Cutting Advantages
• No Spark – No Flame
• No Hot Permit Required
• No Grind Required
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Pipe Cutting and Beveling
Machines
LCSF
201301
Solutions/Cutting/WACHS/LCSF>> Main Menu >> Solutions
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Accessories
10 | INFOTREFF
� LCSF Low Clearance Split Frame
• Low clearance design ideal for tight clearances• Lightweight yet durable construction• A complete range covers 2- 48” (DN50-1200)
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11 | INFOTREFF
LCSF Low Clearance Split Frame Assembly:
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Accessories
12 | INFOTREFF
Tool slides
Extended Tool Slide
- Standard slide for machines up to SF1420/3
- 1.5 inch (38mm) stroke.
Super Extended Tool Slide
- Standard slide for the SF1824/3 through SF4248 machines.
- 2 inch ( 50mm) stroke.
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Pneumatic Drive
+ ACMAir Control Module
Air Drive Safety Solution
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Hydraulic Drive Safety Solution
Hydraulic Drive “Safequip”
+ Hydraulic Power Pack “Safequip”
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Consumables- Tools
Parting toolHSS uncoated and “Premium” coated
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Consumables- Tools
Form tools (bevel and compound bevel)HSS uncoated and “Premium” coated
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Consumables- Tools
ID- counterbore tool:HSS uncoated and “Premium” coated
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Solutions/Cutting/WACHS/Tools
New!DuoEdge
>> Main Menu >> Solutions
For LCSF- Bridge Slide“Single point” applications
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Accessories
19 | INFOTREFF
� LCSF Low Clearance Split Frame Accessories
O.D. Tracking Slides
Replaces standard slides to track out of round
pipe. Speeds setup and time to cut, saves tooling.
Worm Gear Slides
Ideal for heavy wall applications. Worm gear
powers tooling though heavy wall or tough
alloys.
Universal Counterbore
Tool Slide
Fits on all LCSF machines to perfectly counterbore
the ID of pipe and tube.
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Accessories
20 | INFOTREFF
� LCSF Low Clearance Split Frame Accessories
External-Internal Casing Cutter (EICC)
for wellhead repair
Bridge Slide
Ideal for heavy wall applications
I.D./O.D. Module
For machining either surface
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Accessories
21 | INFOTREFF
Application Cutting:Double Parting
Well Head Machining
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Accessories
22 | INFOTREFF
Applications
Cutting and bevelling up to 32mm wall:
Well Head Machining
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Accessories
23 | INFOTREFF
Applications
ID- Counterboring :
Well Head Machining
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Accessories
24 | INFOTREFF
Heavy Wall Bevelling (more than 32mm wt):LCSF/3 with Bridge Slide
Well Head Machining
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Accessories
25 | INFOTREFF
Heavy Wall Parting:With Worm Gear Slides
Well Head Machining
Parting up to 100mm wall!
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Accessories
26 | INFOTREFF
Oil& Gas
Well Head Machining
- FMC- Cameron- Weatherford
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Accessories
27 | INFOTREFF
EICC- Internal Wellhead Machining
Well Head Machining
- Base machine: LCSF/3
- Diverse EICC Kits from 7 to 13 3/8”
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Accessories
28 | INFOTREFF
USP’s Split Frame LCSF/3:
• Low weight- reliability and durabilty
• Multiple tool slides and accessories
• Safety solutions (ACM, Safequip, EPD)
Well Head Machining
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GCC 2014
LCSF/3- Workshop- Overview Products- LCSF/3 - News EPD- Electric Power Drive- Markets
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Overview EPD for LCSF/3:
Assembly
MotorEPM Electric Power Motor
Remote Control Panel
PowerboxEPB Electric Power Box
( Split Frame LCSF/3)
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Powerbox
- High frequency converter – 1000 Hz
- Input 230V/ 400V/ 480V !
- Air cooled, by fan
- 16,5 kg !
Assembly
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High Frequency - Motor
- tool free adapter quick set up !
- 9,3 kg !
- 8 KW at 400V4 KW at 230V
Assembly
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Remote control
- Speed regulator
- LED Registration of Load
- dead man control
- Start/ Stop/ Emergency Stop
Assembly
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Durable storage case
Assembly
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- power, weight and size!
- one motor for 230V and 480V (only different cable)
- remote control with speed control and power LED
- quick clamping system, drives different machines (LCSF/3 and EP424)
- safety: dead man control- remote control
- distance energy source to machine without power loss
USP’s - EPD
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- highest torque at low speed
- more than an alternative to hydraulic and pneumatic
- motor air cooling (independent from speed)
- shows service maintenance
- low noise level
- lower hazardous dust as Air
- complete hardware is IP65
More features
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Advantages EPD:
Highest Torque at low and high speed !
Pro EPD
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Comparison of Drives:
Economy
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EPD for EP424
EPD- EP424
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Solutions/Cutting/WACHS/LDSF
NewLDSF
>> Main Menu >> Solutions
for bigger dimensions !
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Solutions/Cutting/WACHS/LDSF
NewLDSF
>> Main Menu >> Solutions
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GCC 2014
LCSF/3- Workshop- Overview Products- LCSF/3 - News, EPD…- Markets
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Accessories
43 | INFOTREFF
Markets Served by E.H. Wachs
• Oil & Gas Production & Transmission, Pipelines
• Power Plants- Nuclear and Fossil Fuel
• Mechanical Contractors & Service Companies
• Pipe and Vessel Fabrication
• Petro-Chemical and Processing Plants
• Shipbuilding and Ship Repair
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Accessories
44 | INFOTREFF
Market Growth Oil & Gas
→ LCSF/3→ + EPD → + Pneuma7c drive + ACM
or Hydraulic solutions
Pipeline → HDSF Split Frames
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Accessories
45 | INFOTREFF
Market Growth Power Plants
→ LCSF/3 (with Bridge Slide)+ EPD→ EP424 + EPD
Decommissioning Projects? → Guillotine and TLC, too!
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GCC 2014
Market inquiry- Handheld Valve Exerciser- TL 2.0- Q-Pon Cutter
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Valve Excerciser
P2 Handheld Valve Excerciser:
For water utility market
valve maintenanceemergency valve shutdown
Is there a chance in your market?
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TL 2.0 Tube Lathe:
Semicon- Market
Cut-off thin wall tubes up to 2 InchAlso Inline possibility
Is there a chance in your market?
TL 2.0
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TQ 1.0 Coupon Cutter:
For welding samples andCoupon
Is there a chance in your market?
Q- PonCutter
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Solutions/Cutting/WACHS
Questions
>> Main Menu >> Solutions
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Solutions/Cutting/WACHS
Thanks for your Attention !!!
>> Main Menu >> Solutions